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ORS SITEPRO™ 2000

Blower/Pump Control Panel

Installation and Operation Manual

Rev. 6 11/12/03 Part # 10367

Summary of Contents for ORS SITEPRO 2000

Page 1: ...ORS SITEPRO 2000 Blower Pump Control Panel Installation and Operation Manual Rev 6 11 12 03 Part 10367...

Page 2: ...ion p 11 Chapter 3 System Configuration p 20 Chapter 4 System Operation p 35 Chapter 5 System Maintenance p 43 Chapter 6 Problem Solving p 44 Chapter 7 System Specifications p 47 Appendix A Panel Conf...

Page 3: ...ed until you read and thoroughly understand the WARNING message A raised hand icon indicates CAUTION information that relates to a situation or condition that could lead to equipment malfunction or da...

Page 4: ...k has been laid out The information in this supplement is provided to complement the ORS SITEPRO Installation Operation Manual Although we highly recommend that all users read the entire Installation...

Page 5: ...plays that provide a visual representation of the pump and blower operating conditions The panel also incorporates a self test feature that continuously monitors line voltage condition of the pump and...

Page 6: ...he user to generate reports graphs and active P IDs of remediation functions ORS SITEPRO Manager is available at no extra cost when the telemonitoring package is purchased Modes of Operation User Inte...

Page 7: ...anual that accompanies the ORS SITEPRO Manager software package Remote Communication Mode The modem and associated hardware software included with the telemonitoring option allows the user to communic...

Page 8: ...ent system in which contaminated water first passes through an Air Stripper and then into a Carbon Tank Again the ON OFF cycling of the transfer pump is controlled by the status of the sump probe In t...

Page 9: ...ORS SITEPRO 2000 network is configured one of the panels in the network must be designated to carry out special Interlock Communication Bus management functions This panel called the Master controls t...

Page 10: ...lower and an influent feed pump the ORS SITEPRO receives input from the air stripper controls sump probe pressure switches and a water pump level sensing probe In this application the normal cycling o...

Page 11: ...10 Figure 7...

Page 12: ...panel WIRING Install Chassis Ground Before beginning panel hookup procedures run a wire from the panel chassis ground lug to a good earth ground such as the circuit breaker panel enclosure The ground...

Page 13: ...n a separate ground wire from the intrinsically safe ground lug to a good earth ground The I S grounding lug is located next to TB1 on the back of the panel faceplate The intrinsically safe ground wir...

Page 14: ...ructions specific to your pump and blower refer to the blueprint sized Field Wiring Diagram provided with these items Wire WTDP Probe The ORS SITEPRO 2000 Blower Pump Control Panel is designed for use...

Page 15: ...is controlled by a sump level probe mounted in the air stripper sump The probe also has a HI OVERRIDE sensor that can shut off an optional feed pump if the water level in the air stripper sump rises t...

Page 16: ...lly Open or Normally Closed If both switches are wired normally closed however both switches must open for the panel to respond with an alarm on that Interlock channel To shut off an optional feed pum...

Page 17: ...Run the intrinsically safe interlock wires through the access port on the side of the ORS SITEPRO enclosure Run non intrinsically safe interlock wires through the port at the bottom of the enclosure...

Page 18: ...re provided on TB6 The example in figure 13 shows a security system alarm panel wired in a Normally Closed configuration to TB6 of the ORS SITEPRO 2000 The Form C outputs are shown schematically dashe...

Page 19: ...pump motor power wiring as shown in figure 15 Then run the sensor leads into the ORS SITEPRO control panel and wire to the terminal block provided Secure the current sensor with a nylon tie wrap In l...

Page 20: ...B3 after removing the existing jumper Set Blower Time Delay As delivered from the factory the panel is wired to shut down the blower 3 minutes after a High or Low Pressure condition is detected The ti...

Page 21: ...provided in Appendix A at the back of this manual Once filled out this sheet will be a permanent record of your configuration and can be used as a check against inadvertent or unauthorized configurat...

Page 22: ...osed N C status of the interlock devices wired to the panel Each of the four pairs of dip switches is associated with one of the four alarm channels As delivered from the factory the LOGIC dip switche...

Page 23: ...RECEIVE dip switches on switch S4 see figure 16 The settings of the SEND switches determine whether or not alarms are broadcast to other panels on the Interlock Communication Bus The four SEND dip swi...

Page 24: ...4 respectively When Used Set one or more RECEIVE switch when you want a panel to be shut down either by a local interlock device or by an alarm received from another panel PANEL CONFIGURATION PROCEDUR...

Page 25: ...gure 17 Set RECEIVE Dip Switches see figure 18 Set CONTROLLER ADDRESS Dip Switches see figure 20 Set RECEIVE Dip Switches see figure 18 Set SEND Dip Switches see figure 21 Set LOGIC Switches see figur...

Page 26: ...sensor input and react appropriately This is accomplished by setting the RECEIVE and LOGIC dip switches as detailed in the flowcharts in figures 18 and 19 Set RECEIVE Switches Set the RECEIVE switches...

Page 27: ...26 Figure 18...

Page 28: ...ched For example if a Normally Open interlock device is wired to alarm channel 3 locate the channel 3 section of the LOGIC switch dip switches 5 6 and set the N O switch dip switch 5 to the ON positio...

Page 29: ...28 Figure 19...

Page 30: ...om the simultaneous broadcast of multiple alarms This is done by designating one panel as network Master and by assigning a unique network address to each of the remaining Slave panels The Master then...

Page 31: ...30 Figure 20 Set Switches 3 6 to Number of Slaves in Network see table 1 Set Switches 3 6 to Panel Address see table 2...

Page 32: ...of Slave Panels in Network 6 5 4 3 1 ON OFF OFF OFF 2 OFF ON OFF OFF 3 ON ON OFF OFF 4 OFF OFF ON OFF 5 ON OFF ON OFF 6 OFF ON ON OFF 7 ON ON ON OFF 8 OFF OFF OFF ON 9 ON OFF OFF ON 10 OFF ON OFF ON 1...

Page 33: ...nels in the network broadcasts an alarm on Channel 1 Therefore the question that must be asked when setting a panels receive dip switches is Under what conditions do I want this panel to shut down Ref...

Page 34: ...33 Figure 21...

Page 35: ...afe interlock input 3 on TB2 and to terminal 2 on TB1 of Panel 1 as shown below The network connection is made between terminals 10 11 12 on TB4 of Panel 1 to the corresponding terminals on Panel 2 Sy...

Page 36: ...y operate the ORS SITEPRO 2000 Blower Pump Controller in either single panel or network environments If your system includes the optional telemonitoring features refer to the ORS SITEPRO Manager softw...

Page 37: ...orm Purge test Checks panel purge pressure in purged panels SYSTEM FAULT indicator blinks five times if pressure is low Network Applications When your ORS SITEPRO panel is part of a network the SYSTEM...

Page 38: ...put and applies power directly to the pump AUTO In the Auto position ON OFF switching of the pump is controlled by sensor input The pump starts when the probe s HI LO float is in the HI position The p...

Page 39: ...F and then back to AUTO FUNCTIONS BLOWER POWER Switch The BLOWER POWER switch operates the circuit breaker for the blower When this switch is turned to the ON position power is applied to the blower w...

Page 40: ...RE If either a High or Low Pressure signal is received by the panel the SYSTEM PRESSURE indicator will be illuminated the blower will shut down and the feed pump will shut down if tied to an interlock...

Page 41: ...PUMP RUNNING indicator will remain illuminated until the HI LO float drops to the LO sensor When this happens the LOW probe indicator will be illuminated and the PUMP RUNNING indicator will turn off 1...

Page 42: ...blinking and remains steadily illuminated If a Slave cannot be located by the Master or suffers a fault that prevents it from coming on the network the Master s MAIN POWER indicator will continue bli...

Page 43: ...button to isolate the alarm channel Once the alarm channel has been isolated refer to your Network Configuration Sheet Appendix A to determine which interlock devices are attached to that channel 2 C...

Page 44: ...sed to control moisture accumulation inside the enclosure this material should be renewed on a monthly basis or at the intervals recommended by the desiccant manufacturer Clean Probes It is essential...

Page 45: ...the equipment Prepare an up to date copy of your Panel Configuration Sheet and have it available while conferring with Geotech personnel SERVICE LOCATION Geotech Field Service personnel are trained o...

Page 46: ...The PUMP CONTROL switch is faulty Remedy Call Geotech for assistance Diagnostic Message Pump Control Switch RUN Indicator Blinking Cause The BLOWER CONTROL switch is faulty Remedy Call Geotech for ass...

Page 47: ...tic conditions described above the following problems could cause an interruption in system operation Problem PUMP or BLOWER POWER Switch Tripped OFF Cause A tripped circuit breaker could be caused by...

Page 48: ...inputs for high and low pressure high sump level and thermal overload 4 Non Intrinsically safe 4 20mA analog inputs with 8 bit measurement resolution 2 Motor current sensor for monitoring 1 Voltage s...

Page 49: ...tandard 9 pin RS 232 serial port 300 2400 baud for data logging use of special ORS Cable Assembly PN2390078 is required for local access Certification Approvals Pending Factory Mutual entity approval...

Page 50: ...et whenever configuration changes are made An up to date Panel Configuration Sheet is an essential troubleshooting tool and must be available for reference whenever you call Geotech for technical assi...

Page 51: ...e Rate of data transfer in bits second A measure of how fast information is transferred over a serial communications network Dry Contact An electrical switch that is isolated from any source of electr...

Page 52: ...enclosure See IP 66 Network A series of ORS SITEPRO panels connected by the Interlock Communication Bus Normally Closed A Switch that is closed when not acted upon See figure 9 for an example of a Nor...

Page 53: ...Field Wiring Diagrams for locations of jumpers Configure Blower Pump panel 1 Set the RECEIVE switches for the interlock channels to which jumpers were attached above For example if the High Sump Leve...

Page 54: ...erlock channels to which the High and Low Pressure Jumpers were attached 2 Set the RECEIVE switch for the interlock channel to which the High Sump Level switch was attached 3 Configure the CONTROLLER...

Page 55: ...l Authorization number RMA is required prior to return of any equipment to our facilities please call our 800 number for appropriate location An RMA will be issued upon receipt of your request to retu...

Page 56: ...Geotech Environmental Equipment Inc 2650 East 40 th Avenue Denver Colorado 80205 303 320 4764 800 833 7958 Fax 303 322 7242 email sales geotechenv com website www geotechenv com...

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