Geotech 81150042 Installation And Operation Manual Download Page 7

 

 

Section 2: System Installation 

 

 

 

 

 

Power Source 

 
Determine your power source, either 115 VAC or 12 VDC.  Power connects are on the 
side of the control panel.   
 
If using Water Level Meter Equipment, connect a drawdown c

able to the ‘AUX INPUT’. 

 

Selecting an Air Source 

 
Air consumption depends on the volume of tubing and the size of deployed Bladder Pump. 
Follow the general guidelines and examples below to calculate the air consumption for 
specific sampling configurations.  
 

Volume of Tubing 

 

 

TUBING LENGTH 

TUBE I.D.  

1 ft./  

0.3 m 

10 ft./  

3 m 

50 ft./  

15 m 

100 ft./ 

30 m 

690 ft./ 

210 m 

0.17 in/ 

0.43 cm 

0.3 in³/  

5 cm³ 

3 in³/ 

50 cm³ 

15 in³/ 

246 cm³ 

30 in³/ 

492 cm³ 

207 in³/ 

3392 cm³ 

0.25 in/ 

0.64 cm 

0.6 in³/ 
10 cm³ 

6 in³/ 

100 cm ³ 

30 in³/ 

492 cm³ 

60 in³/ 

984 cm³ 

414 in³/ 

6784 cm³ 

0.5 in/ 1.2 

cm 

2.4 in³/ 
39 cm³ 

24 in³/ 

393 cm³ 

120 in³/ 

1967 cm³ 

240 in³/ 

3933 cm³ 

1656 in³/ 

27137 cm³ 

 

Volume of Bladder Pumps 

 

1.66 BP LENGTH 

VOLUME 

18 in/ 46 cm 

39 in³/ 640 cm³ 

36 in/ 91 cm 

78 in³/ 1278 cm³ 

 
 

Calculation guideline

:

  

Volume of Tubing (in³/cm)  

+ Volume of Bladder Pump (in³/cm

³

 = Air Consumption per cycle (in³/cm

³

 
 
 

CAUTION 

The BP Controller requires dry, moisture free air.  
Disregarding this caution can increase the likelihood of 
unnecessary maintenance. 

Summary of Contents for 81150042

Page 1: ...Rev 01 13 2015 Part 11150362 BP Controller 300 PSI Installation and Operation Manual ...

Page 2: ......

Page 3: ...SOURCE 5 DETERMINING PSI 6 GENERAL OPERATING DEFINITIONS 7 BATTERY OVERDRAW PROTECTION 7 SECTION 3 SYSTEM OPERATION 9 QUICK START GUIDE 9 ADJUSTING CYCLE TIMERS 10 SECTION 4 SYSTEM MAINTENANCE 12 SECTION 5 SYSTEM TROUBLESHOOTING 13 SECTION 6 SYSTEM SPECIFICATIONS 14 SECTION 7 SYSTEM SCHEMATICS 15 SECTION 8 PARTS AND ACCESSORIES 17 NOTES 19 DECLARATION OF CONFORMITY 20 THE WARRANTY 21 ...

Page 4: ...t proceed until you read and thoroughly understand the WARNING message WARNING CAUTION A raised hand icon indicates CAUTION information that relates to a situation or condition that could lead to equipment malfunction or damage You should not proceed until you read and thoroughly understand the CAUTION message A note icon indicates NOTE information Notes provide additional or supplementary informa...

Page 5: ...ng Avoid using controller with obvious physical damage To prevent controller damage avoid dropping controller The BP Controller 300PSI cannot be made dangerous or unsafe because of failure due to EMC interference WARNING Do not operate this equipment if it has visible signs of significant physical damage other than normal wear and tear Notice for consumers in Europe This symbol indicates that this...

Page 6: ...p now exhausts through the controller vent allowing the pump to fill again hydrostatically A user friendly interface visually communicates operating status of the controller as well as informing the user of low battery conditions The BP Controller is compatible with Water Level Meter equipment by connecting a drawdown cable System Components The control panel is mounted inside a heavy duty carry c...

Page 7: ...ing TUBING LENGTH TUBE I D 1 ft 0 3 m 10 ft 3 m 50 ft 15 m 100 ft 30 m 690 ft 210 m 0 17 in 0 43 cm 0 3 in 5 cm 3 in 50 cm 15 in 246 cm 30 in 492 cm 207 in 3392 cm 0 25 in 0 64 cm 0 6 in 10 cm 6 in 100 cm 30 in 492 cm 60 in 984 cm 414 in 6784 cm 0 5 in 1 2 cm 2 4 in 39 cm 24 in 393 cm 120 in 1967 cm 240 in 3933 cm 1656 in 27137 cm Volume of Bladder Pumps 1 66 BP LENGTH VOLUME 18 in 46 cm 39 in 640...

Page 8: ...ir supply to the pump If you plan to use a Nitrogen Tank see Figure 2 1 for Nitrogen Tank Volume vs Bladder Pump consumption Determining PSI Determine the air pressure needed to operate the Bladder Pump based on the length of the air supply line to the pump well depth Use this simplified formula 0 5 PSI per foot 10 PSI to account for tubing friction required PSI 0 12 bar per meter 0 7 bar to accou...

Page 9: ...l will visually communicate the status of the sampling system Battery Overdraw Protection The controller is designed to stop cycling if there is a potential for battery overdraw as an overdrawn battery cannot be recharged and reused A flashing red LED will indicate that your power source is in a critically low condition A solid red LED will indicate that the controller has stop cycling to help pro...

Page 10: ...8 Figure 2 1 Nitrogen tank volume vs Bladder Pump consumption ...

Page 11: ...ck connect fitting See System Components in Section 1 for details on the air connection couplings 6 Connect the unpressurized AIR IN hose socket to the AIR IN plus on the control panel 3 8 coupling size Connect the other end of the AIR IN hose to the regulated air supply compressor bottle tank etc 7 Adjust the air source to the appropriate PSI MAXIMUM 300PSI 20 7 bar See Determining PSI in Section...

Page 12: ... the pump cycle a few times after each modification before adjusting again Measure the volume of sample to make sure it is not decreasing Continue to reduce the FILL TIME back until the sample volume decreases A decrease in sample volume indicates that the exhaust cycle FILL TIME is not long enough for the pump bladder to fill to its maximum capacity Add one second to the FILL TIME at this point t...

Page 13: ...11 Figure 3 2 Cycles vs Depth ...

Page 14: ...r cold when in use Controller Keep your BP Controller clean and dry In the event that the controller is subjected to significant splashing or immersion discontinue use and wipe the unit down immediately with a clean dry cloth Let the controller dry out in between uses by opening the carry case When closed the carry case has a waterproof seal and will trap in unattended water Power Cords Always rep...

Page 15: ...r discharge time too short Review Section 3 for correct cycle times Problem Turns on cycles correctly but does not pump water Solutions Check for tubing kinks Pressure may be too low check the gauge Calculate based on 0 5 PSI per foot 1 bar per meter of head and add 10 PSI 7 bar for friction Increase FILL TIME The pump needs to depressurize to allow pump to fill Solenoid may have moisture or debri...

Page 16: ...er Range 10 to 120 seconds Minimum Timer Value 5 seconds Discharge Fill Timer Resolution 1 second between 10 120 seconds Timer Accuracy 2 seconds 5 second minimum timer value with timer dial set between 0 and 10 seconds Battery Performance 12V 8AH Battery Life 1300 cycles 20 Hours 30 sec FILL DISCHARGE timers 70 F Environmental Operating Temperature Range 32 158 F 0 70º C Storage Temperature Range...

Page 17: ...15 Section 7 System Schematics Figure 7 1 Site Schematic ...

Page 18: ...16 Figure 7 2 Wiring Diagram ...

Page 19: ...150074 ASSY HOSE AIR IN BP CONTROLLER 300PSI 51150075 ASSY HOSE AIR OUT BP CONTROLLER 300PSI 11150362 MANUAL BP CONTROLLER 300PSI CE 11150360 FUSE 2A 32V BLADE 51150076 ASSY PCB BP CONTROLLER 300PSI POTTED 51150134 BAG ACCESSORY BPC Power Cord Adapters 11150367 AC ADAPTER PLUG IN US 15W 30W 11150368 AC ADAPTER PLUG IN EURO 15W 30W 11150369 AC ADAPTER PLUG IN UK 15W 30W 11150370 AC ADAPTER PLUG IN ...

Page 20: ...10 30 13 Updated Section 8 Parts Accessories descriptions to match sales database SP 11 18 13 Updated wiring diagram add header to EC Declaration of Conformity SP 1 22 14 Project 1392 Added metric where missing added NC information edited timer specifications updated wiring diagram SP 4 2 14 Updated back page info EC Declaration of Conformity SP 1 13 14 ...

Page 21: ...19 NOTES ...

Page 22: ...tandards EN 61010 1 2010 Year of affixation of the CE Marking 2013 Conform to the protection requirements of 2004 108 EC Electromagnetic Compatibility EMC by application of the following standards EN 61000 6 1 2007 EN 61000 6 3 2012 EN 61326 1 2013 emissions Class A EMC conformity established 09 01 2013 Production control follows the ISO 9001 2008 regulations and includes required safety routine t...

Page 23: ...ial Authorization number RMA is required prior to return of any equipment to our facilities please call our 800 number for appropriate location An RMA will be issued upon receipt of your request to return equipment which should include reasons for the return Your return shipment to us must have this RMA clearly marked on the outside of the package Proof of date of purchase is required for processi...

Page 24: ...X 303 322 7242 email sales geotechenv com website www geotechenv com In the EU Geotech Equipos Ambientales Calle Francesc I Ferrer Guardia Local 19 Mollet del Valles Barcelona 08100 España Tlf 34 93 5445937 email ventas geotechenv com website http spanish geotechenv com Printed in the United States of America ...

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