GENTRON GG12000GL Owner'S Manual Download Page 26 | Manualshive

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26

Owner’s Manual

Inspection, Cleaning, and
Maintenance

WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS
“STOP” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE
AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO
COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS,
MAINTENANCE, OR CLEANING.

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Summary of Contents for GG12000GL

Page 1: ...www jdna com Please read and save these instructions DUAL FUEL GENERATOR WATT GASOLINE 0WATT PROPANE...

Page 2: ...enilediu GytefaS 5 Limitations and Exclusions 7 Snoituacer PlareneG Battery 16 Assembly 17 Spark Plug Service 25 Operation 18 Inspection Cleaning Maintenance and Storage 26 Installation 32 Specificati...

Page 3: ...with the intent to resell the product is an unauthorized reseller unauthorized dealer Please note this Limited Warranty does not apply to floor models or demos except as specifically provided herein...

Page 4: ...Dual Fuel Generator 4 JD North America JD North America...

Page 5: ...WLQJ LQ ZRUQ SLVWRQ SLVWRQ ULQJV F OLQGHUV YDOYHV YDOYHguides carburetor or other internal components URNHQ RU VFRUHG SDUWV FDXVHG E ORZ RLO OHYHO GLUW RU LPSroper grade of oil 6 Engine tune ups and n...

Page 6: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Page 7: ...NSCIOUSNESS AND MAY LEAD TO DEATH CAUTION FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO RESULT IN DAMAGE TO THE TOOL AND OR THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE General Precautions Using...

Page 8: ...ME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM HAVE COOLED BEFORE HANDLING THESE PARTS Power Output This generator is not designed to power sensitive elec...

Page 9: ...vent of an electrical malfunction Double insulated tools are equipped with a polarized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does n...

Page 10: ...t that is compatible with the electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep al...

Page 11: ...urn it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect...

Page 12: ...ilure to follow maintenance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTR...

Page 13: ...full length of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supportin...

Page 14: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintena...

Page 15: ...to use only UL approved cords having the correct gauge and length according to the following table Cord Lengths Nameplate Amps full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 2...

Page 16: ...he battery installed correctly This requires a 12v 18ah lawn tractor battery with the following dimensions The dimensions are Wx7 5 Dx5 Hx7 including terminals A rated cranking amperage of 200 Termina...

Page 17: ...ll loose parts against the following list Contact your dealer toll free at 888 896 6881 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should inc...

Page 18: ...Fuel tank Choke lever Handle Control Panel Carburator Battery Oil dipstick Change over Switch Inlet connector Evaporative Tube Air filter Recoil Start...

Page 19: ...engine START To Start the engine 4 Turn the fuel valve clockwise to the ON position Dual Fuel Generator 5 To start a cold engine move the choke lever to the CLOSED position To restart a warm engine le...

Page 20: ...up 8 Push the circuit breakers to ON position Owner s Manual 6 o To To Holding this position longer can damage the starter solenoid and void its warranty Propane Starting perate the Recoil Start Pull...

Page 21: ...he choke lever to the OPEN position KEY START Turn the key to the START position When engine starts release the key back to the RUN position RECOIL START Turn the key to the RUN position pull the reco...

Page 22: ...sition to prevent carburetor flooding and to reduce the possibility of fuel leakage STO P 7 Move the choke lever to the OPEN position 8 Push the circuit breakers to the ON position 1 Put the circuit b...

Page 23: ...ITIONER MAY CAUSE DAMAGE TO THE EQUIPMENT ALL POWER IS NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running simply co...

Page 24: ...nerator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12V DC powered tool or equipment to the D...

Page 25: ...ean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 70 0 80 mm 0 028...

Page 26: ...WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH IS IN ITS STOP POSITION DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFOR...

Page 27: ...engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sediment cup and O ring 2 Clean the sediment cup and O ring in nonflamm...

Page 28: ...engine problem occurs have it checked by a qualified service technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate Before e...

Page 29: ...ement can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the element in a soluti...

Page 30: ...30 Owner s Manual before use before use before use...

Page 31: ...w flames or sparks in the area during this procedure 2 Change the engine oil 3 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revoluti...

Page 32: ...G EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling a...

Page 33: ...o the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG groundin...

Page 34: ...approved 120V 240V AC Load 000W Gasoline 0W Propane 2 AC Duplex 120V Outlets 1 120V Twist Lock Outlet 1 120 240V Twist Lock Outlet 1 000 W Gasoline 00W Propane 22 lbs 34 1 hours approx 1 2 load Propa...

Page 35: ...PARTS LISTING 35...

Page 36: ...OVER PACKING FLANGE BOLT M10X80 SPARK PLUG EXHAUST PIPE STUD BOLT CYLINDER HE CARBURETOR CYLINDER HE DOWEL PIN BREATHER TUBE A 01 JD A 02 JD A 03 JD A 04 JD A 05 JD A 06 JD A 07 JD A 08 JD A 09 JD A 1...

Page 37: ...N 10 mm GOVERNOR ARM SHAFT OILSEAL 8 14 5 B 08 JD B 09 JD B 10 JD B 11 JD DRAIN PLUG WASHER 12mm B 12 JD DRAIN PLUG BOLT B 13 JD OIL SEAL B 14 JD OIL PROTECTOR B 15 JD Qty 2 1 1 1 1 JD Part No 20 4 M6...

Page 38: ...FLANGE BOLT M8X35 CRANKCASE COVER GOVERNOR SLIDER GOVERNOR GEAR SLIDER SHAFT SLIDER WASHER 6 mm BALL BEARING 6202 BALL BEARING 6207 CRANKCASE COVER PAD DOWEL PIN 8X12 Crankcase cover system assy Qty J...

Page 39: ...8 Dual Fuel Generator 39 Crankshaft system assy D o N t r a P A P A Description CRANKSHAFT COMP Tapper shaft BALANCER WEIGHT 2 Qty JD Part No JF4 0 4 2 JF 0 4 2 1 1 D 01 JD D 02 JD...

Page 40: ...O C B G N I R N O I S S E R P M O C A G N I R L I O B G N I R L I O m m 0 2 P I L C N I P N O T S I P N O T S I P N I P N O T S I P D O R G N I T C E N N O C R E V O C G N I T C E N N O C T L O B D O...

Page 41: ...O B T O V I P E T A L P E D I U G D O R H S U P H S U P D O R R E T F I L E V L A V T F A H S M A C Qty JD Part No JF340 1 2 8 JF168 1 2 17 JF340 1 2 9 2 2 2 2 2 2 2 1 JF340 1 2 7 JF340 1 2 16 JF340 1...

Page 42: ...G N I R P S N E T A L P T N E T E D R E T R A T S G N I R P S T N E T E D L E E R R E T R A T S L I O C E R G N I R P S N R U T E R T R A T S P M O C E S A C R E T R A T S L I O C E R E P O R R E T R...

Page 43: ...Fuel Generator 43 Fan Cover Assy o N t r a P A P A Description H H 01 JD D U O R H S H 02 JD H 03 JD 2 1 X 6 M T L O B E G N A L F P M O C R E V O C N A F JF420 12 1 Qty JD Part No 20 4 M6 12 4 1 JF 0...

Page 44: ...APA Part No Description I GG1 GL I 01 JD I 03 JD I 04 JD I 05 JD PROPANE SUPPLY HOSE CARBURETOR PAPER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET Qty JD Part No 1 JF420GL 9 4 GG1 GL I 02 JD...

Page 45: ...ription J J 01 JD J 02 JD J 03 JD J 04 JD J 05 JD L E E H W Y L F Y E K F F U R D O O W L A I C E P S N A F G N I L O O C Y E L L U P R E T R A T S 6 1 M T U N L E E H W Y L F 5 4 3 2 Qty JD Part No J...

Page 46: ...tion K K 01 JD K 02 JD K 03 JD K 04 JD K 05 JD K 06 JD NOISE SUPPERSSOR CAP ASSY IGNITION COIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 CORD GROMMENT Qty JD Pa rt No 20 4 M6 2...

Page 47: ...ual Fuel Generator Starter Motor Assy 47 APA Part No Description L GG GG GG L 01 JD L 02JD L 03 JD R O T O M R E T R A T S SOLENOID FLANGE BOLT M8 35 Qty JD Part No JF340 18 1 JF340 18 2 20 4 M8 35 1...

Page 48: ...N I T S U J D A L O R T N O C 4 3 X 5 M W E R C S N A P 2 1 X 6 M T L O B E G N A L F G N I R P S R O N R E V O G G N I R P S N R U T E R E L T T O R H T D O R R O N R E V O G 6 M T U N E G N A L F 6...

Page 49: ...1 2 2 JF340 7 2 1 JF340 7 2 3 JD6500 17 10 1 5 1 JD6500 17 10 1 5 2 JD6500 17 10 1 5 3 20 4 M8 16 20 4 M8 25 20 6 M8 20 4 M6 12 JF240 7 2 2 JF240 7 1 JF290 7 2 1 FLANGE BOLT M8 X 16 FLANGE BOLT M6 X 1...

Page 50: ...ANER COVER COMP O 02 JD AIR CLEANER ELEMENT O 03 JD FLANGE NUT M5 O 04 JD AIR CLEANER SEPARATOR O 05 JD AIR CLEANER SEAL O 06 JD AIR CLEANER CASE COMP O 07 JD BREATHER GASKET JD Part No Qty 1 1 6 1 1...

Page 51: ...FUEL TUBE FUEL SWITCH CLAMP FUEL TUBE FLANGE BOLT P 08 JD Description M6x25 JD6500W U 1 5 1 2 JD6500W U 1 5 1 1 JD10000W U 1 5 1C JD Part No Qty JF168 8 3 P 07 JD EVAPORATIVE TUBE JF168 8 6 JF168 8 7...

Page 52: ...JD 120V 240V RECEPTACLE Q 09 JD EARTH TERMINAL SET Q 10 JD CONTROL PANEL CASE Q 11 JD DC CIRCUIT PROTECTOR 10A Q 12 JD CIRCUIT BREAKER DOUBLE 30A Q 13 JD POWER LAMP JD Part No HC001 MB 21 3 1 13 21 3...

Page 53: ...8 Dual Fuel Generator 53 Frame Comp Assy APA Part No R R 01 JD R 02 JD 2 1 JD Part No Qty Description JD6500 17 10 1 J109 1 1 21 3 25 11 GENERATOR FRAME CONTROL PANEL CASE...

Page 54: ...D BRUSH ASSY S 05 JD TAPPING SCREW S 06 JD RR HOUSING S 08 JD FLANGE BOLT M6X 179 S 09 JD AUTO VOLTAGE REG ASSY S 10 JD GENERATOR COVER S 12 JD FLANGE BOLT S 13 JD ROTOR COMP S 14 JD BEARING ASSY S 15...

Page 55: ...Fuel Generator 55 Generator APA Part No Description JD Part No Qty 2 1 4 GG1 GG1 GG1 S 18 JD 20 4 M5 16 0 75 2KW 25 5 1 20 9 M5 HEX BOLT M5 X 20 S 19 JD VOLT CHANGE TERMINAL BR AC W S 20 JD PLAIN WAS...

Page 56: ...22 T 13 JD HANDLE T 14 JD BOLT M8X48 T 15 JD BRACKET WITH LOCK PIN T 16 JD FLANGE BOLT M8X45 12 14 14 14 14 15 15 16 16 12 13 13 8 10 11 11 8 9 9 9 9 FLANGE T 11 JD NUT M8 JD6500 17 10 1 1 JD6500 17 1...

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