GENTRON GG10020C Owner'S Manual Download Page 23 | Manualshive

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23

Owner’s Manual

Inspection, Cleaning, and
Maintenance

WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS
“OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE.
AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO
COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS,
MAINTENANCE, OR CLEANING.

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Summary of Contents for GG10020C

Page 1: ...www jdna com 1 888 896 6881...

Page 2: ...e n i l e d i u G y t e f a S 6 s n o i t u a c e r P l a r e n e G Battery 15 Assembly 16 Spark Plug Service 22 Operation 17 Inspection Cleaning Maintenance and Storage 23 Installation 29 Compliance...

Page 3: ...anual s Deliver or ship the product to the Authorized Warranty Service Center Freight costs if any must be paid by the purchaser If the purchaser does not receive satisfactory results form the Authori...

Page 4: ...company such as gasoline engines The product manufacturer s warranty if any will apply ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS FAILURE OR MALF...

Page 5: ...ions Be sure to retain them for future use WARNING WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED CAUTION CAUTIONS INDICATE A POSSIBIL...

Page 6: ...O THE TOOL AND OR THE ITEM YOU ARE WORKING ON DANGER CARBON MONOXIDE Using a generator indoors WILL KILL YOU IN MINUTES Generator exhaust contains high levels of carbon monoxide CO a poisonous gas you...

Page 7: ...fuel and oil Hot Components WARNING ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN WEAR INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYS...

Page 8: ...ized plug where one blade is wider than the other This plug fits in a polarized outlet only one way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qua...

Page 9: ...e electrical characteristics and rated capacities of the generator Before servicing equipment powered by the generator disconnect the equipment from its power input Keep all electrical equipment clean...

Page 10: ...n it on or off Any generator that cannot be controlled with the power switch is dangerous and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect t...

Page 11: ...ure to follow maintenance instructions may create a risk of electric shock or injury Heart Pacemakers WARNING PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR PHYSICIAN S BEFORE USING THIS PRODUCT ELECTROM...

Page 12: ...h of the generator frame at its low side For trailer installation the generator should be mounted on the center point of the trailer over the wheels The trailer must be capable of supporting the weigh...

Page 13: ...safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintena...

Page 14: ...o use only UL approved cords having the correct gauge and length according to the following table Cord Lengths Nameplate Amps full load 0 5 16 16 12 12 5 1 8 16 14 10 8 1 12 14 12 12 1 15 12 10 15 20...

Page 15: ...s The dimensions are Wx3 Dx7 1 Hx6 4 including terminals A rated cranking amperage of 200 Terminals are regular not reversed Note Using a battery not designed for this unit may void warranty Also this...

Page 16: ...loose parts against the following list Contact your dealer toll free at 800 894 1179 if any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should inclu...

Page 17: ...gallons OFF position 2 Before the first use remove the fuel tank cap and fill the fuel tank with unleaded gasoline When fueling be sure that the fuel strainer is in place Replace the fuel tank cap Th...

Page 18: ...fuel tank to the carburetor Be sur to return the fuel valve lever to the OFF position after stoppi ng the engine STOP RUN ON OFF 3 To start a cold engine move the choke lever to the CLOSED position To...

Page 19: ...and hold the engine switch on the START position for 3 5s and crank the engine 5 If the choke has been moved to the Start po sition to start the engine gradually move it to the RUN position as the en...

Page 20: ...NER MAY CAUSE DAMAGE TO THE EQUIPMENT GENTRON UPC PRODUCTS ARE NOT RESPONSIBLE FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN APPROVED LINE CONDITIONER 2 Once the generator is running s...

Page 21: ...nerator s capacity it may be necessary to group one or more of the tools and or equipment for connection to a separate generator 2 Connect the power cord of a 12 VDC powered tool or equipment to the D...

Page 22: ...the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary by carefully bending the side electrode The gap should be 0 70 0 80 mm 0 028 0 03...

Page 23: ...WARNING ALWAYS MAKE SURE THE ENGINE POWER SWITCH 2 IS IN ITS OFF POSITION DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO COMPLETELY COOL BEFO...

Page 24: ...he engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve to the OFF position Remove the sedement cup and O ring 2 Clean the sediment cup and O ring in nonfla...

Page 25: ...ice technician before further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with t...

Page 26: ...element can cause a fire or explosion Use only soapy water or nonflammable solvent 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the element in a sol...

Page 27: ...27 Owner s Manual...

Page 28: ...28 Transporting Storage 10000W Generator...

Page 29: ...G EQUIPMENT WHEN MOVING IT TO THE INSTALLATION LOCATION ALWAYS CONNECT HOIST LINES TO THE FRAME OF THE GENERATOR General Location Make sure to locate and install the generator outdoors where cooling a...

Page 30: ...to the concrete slab using 3 8 diameter expansion anchor bolts not supplied Grounding NOTE IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED ELECTRICIAN PERFORM THIS PROCEDURE Connect a 6 AWG ground...

Page 31: ...31 10000W Generator Compliance You should get a certificate of EPA while you purchased this product...

Page 32: ...77 120V 240 AC 66 7 33 3A 60Hz 8 000 WATTS 10 000 WATTS 1 120 240V Model GG10020 AC twist lock outlet 4 120V AC outlets 1 120V AC twist lock 220 lbs 32 11 hours approx 1 2 load CARB approved...

Page 33: ...PARTS LISTING 33...

Page 34: ...STUD BOLT CYLINDER HE CARBURETOR CYLINDER HE DOWEL PIN BREATHER TUBE GG10020 A 01 JD GG10020 A 02 JD GG10020 A 03 JD GG10020 A 04 JD GG10020 A 05 JD GG10020 A 06 JD GG10020 A 07 JD GG10020 A 08 JD GG...

Page 35: ...PIN 10 mm GG10020 B 09 JD GOVERNOR ARM SHAFT GG10020 B 10 JD OILSEAL 8 14 5 GG10020 B 11 JD DRAIN PLUG WASHER 12mm GG10020 B 12 JD DRAIN PLUG BOLT GG10020 B 13 JD OIL SEAL GG10020 B 14 JD OIL PROTECT...

Page 36: ...R FLANGE BOLT M8 X 35 OIL SCALE OIL SCALE SEAL RING OIL SEAL FLANGE BOLT M8X35 CRANKCASE COVER GOVERNOR SLIDER GOVERNOR GEAR SLIDER SHAFT SLIDER WASHER 6 mm BALL BEARING 6202 BALL BEARING 6207 CRANKCA...

Page 37: ...10000W Generator 37 Crankshaft system assy D o N t r a P A P A Description CRANKSHAFT COMP Tapper shaft BALANCER WEIGHT 2 Qty JD Part No JF420 4 2 JF340 4 2 1 1 GG10020 D 01 JD GG10020 D 02 JD...

Page 38: ...JD GG10020 E 10 JD A G N I R N O I S S E R P M O C B G N I R N O I S S E R P M O C A G N I R L I O B G N I R L I O m m 0 2 P I L C N I P N O T S I P N O T S I P N I P N O T S I P D O R G N I T C E N N...

Page 39: ...V I P T O V I P M R A R E K C O R M R A R E K C O R 8 M T L O B T O V I P E T A L P E D I U G D O R H S U P H S U P D O R R E T F I L E V L A V T F A H S M A C Qty JD Part No JF340 1 2 8 JF168 1 2 17...

Page 40: ...S G N I T T E S R E N I A T E R G N I R P S G N I R P S N E T A L P T N E T E D R E T R A T S G N I R P S T N E T E D L E E R R E T R A T S L I O C E R G N I R P S N R U T E R T R A T S P M O C E S A...

Page 41: ...41 Fan Cover Assy o N t r a P A P A Description H GG10020 H 01 JD D U O R H S GG10020 H 02 JD GG10020 H 03 JD 2 1 X 6 M T L O B E G N A L F P M O C R E V O C N A F JF420 12 1 Qty JD Part No 20 4 M6 12...

Page 42: ...APA Part No Description I GG10020 I 01 JD GG10020 I 02 JD GG10020 I 03 JD GG10020 I 04 JD CARBURETOR ASSY CARBURETOR PAPER GASKET CARBURETOR INSULATING PLATE INTAKE PIPE GASKET Qty JD Pa rt No 1 JF42...

Page 43: ...JD GG10020 J 02 JD GG10020 J 03 JD GG10020 J 04 JD GG10020 J 05 JD L E E H W Y L F Y E K F F U R D O O W L A I C E P S N A F G N I L O O C Y E L L U P R E T R A T S 6 1 M T U N L E E H W Y L F 5 4 3 2...

Page 44: ...020 K 02 JD GG10020 K 03 JD GG10020 K 04 JD GG10020 K 05 JD GG10020 K 06 JD NOISE SUPPERSSOR CAP ASSY IGNITION COIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGE BOLT M6 X 25 CORD GROMMENT Qty...

Page 45: ...enerator 45 Starter Motor Assy APA Part No Description L GG10020 GG10020 GG10020 L 01 JD L 02JD L 03 JD R O T O M R E T R A T S SOLENOID FLANGE BOLT M8 35 Qty JD Part No JF340 18 1 JF340 18 2 20 4 M8...

Page 46: ...M O C E S A B L O R T N O C G N I R P S G N I T S U J D A L O R T N O C 4 3 X 5 M W E R C S N A P 2 1 X 6 M T L O B E G N A L F G N I R P S R O N R E V O G G N I R P S N R U T E R E L T T O R H T D O...

Page 47: ...13 JD GG10020 N 14 JD 4 4 1 1 1 1 1 1 1 1 1 1 2 2 JF340 7 2 1 JF340 7 2 3 JD6500 17 10 1 5 1 JD6500 17 10 1 5 2 JD6500 17 10 1 5 3 20 4 M8 16 20 4 M8 25 20 6 M8 20 4 M6 12 JF240 7 2 2 JF240 7 1 JF290...

Page 48: ...GG10020 O 01 JD AIR CLEANER COVER COMP O 02 JD AIR CLEANER ELEMENT O 03 JD FLANGE NUT M5 O 04 JD AIR CLEANER SEPARATOR O 05 JD AIR CLEANER SEAL O 06 JD AIR CLEANER CASE COMP O 07 JD BREATHER GASKET JD...

Page 49: ...168 8 1A JF168 8 5 20 4 M6 25 RUBBER JF168 8 2 1 4 1 1 1 2 4 4 1 1 1 2 4 5 6 6 7 8 3 P 01 JD P 02 JD P 03 JD P 04 JD P 05 JD P 06 JD P 07 JD P 08 JD GG10020 GG10020 GG10020 GG10020 GG10020 GG10020 GG1...

Page 50: ...CLE Ru 22 Q 06 JD CIRCUIT BREAKER SINGLE 20A Q 07 JD 120V RECEPTACLE L5 30 Q 08 JD 120V 240V RECEPTACLE Q 09 JD EARTH TERMINAL SET Q 10 JD CONTROL PANEL CASE Q 11 JD DC CIRCUIT PROTECTOR 10A Q 12 JD C...

Page 51: ...10000W Generator 51 Frame Comp Assy APA Part No R GG10020 R 01 JD GG10020 R 02 JD 2 1 JD Part No Qty Description JD6500 17 10 1 J109 1 1 21 3 25 11 GENERATOR FRAME CONTROL PANEL CASE...

Page 52: ...ASSY S 03 JD COOLING FAN S 04 JD BRUSH ASSY S 05 JD TAPPING SCREW S 06 JD RR HOUSING S 08 JD FLANGE BOLT M6X 179 S 09 JD AUTO VOLTAGE REG ASSY S 10 JD GENERATOR COVER S 12 JD FLANGE BOLT S 13 JD ROTOR...

Page 53: ...erator 53 Generator APA Part No Description JD Part No Qty 2 1 4 GG10020 GG10020 GG10020 S 18 JD 20 4 M5 16 0 75 2KW 25 5 1 20 9 M5 HEX BOLT M5 X 20 S 19 JD VOLT CHANGE TERMINAL BR AC W S 20 JD PLAIN...

Page 54: ...T T 09 JD FLANGE NUT M8 T 10 JD STANDER T 11 JD FLANGE BOLT M8X 22 T 13 JD HANDLE T 14 JD BOLT M8X48 T 15 JD BRACKET WITH LOCK PIN T 16 JD FLANGE BOLT M8X45 1 2 12 14 14 14 14 15 15 16 16 12 13 13 4 6...

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