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CIRCUIT DIAGRAM

GM1200i SCHEMATICS

Summary of Contents for GM1200i

Page 1: ...nerator 1000 Running Watts 1200 Peak Watts This manual contains important information regarding safety Operation maintenance and storage of this product Before use read carefully and understand all cautions warnings instructions and product labels Failure to do so could result in serious personal injury and or property damage ...

Page 2: ...tative reference views only Moreover because of our continuous product improvement policy we may modify information illustrations and or specifications to explain and or exemplify a product service or maintenance improvement We reserve the right to make any change at any time without notice Some images may vary depending upon which model is shown ALL RIGHTS RESERVED No part of this publication may ...

Page 3: ...ery service i e assembly oil or lubricants and adjustment E Items or service that are normally required to maintain the product i e lubricants and filters F Warrantor will not pay for repairs or adjustments to the product or for any costs or labour performed without Warrantor s prior authorization EXCLUSIONS AND LIMITATIONS Warrantor makes no other warranty of any kind express or implied Implied wa...

Page 4: ...ENERATOR 12 USING THE GENERATOR 13 1 Service environment of the generator 13 2 Generator wiring 13 3 Generator grounding 14 SERVICE AND MAINTENANCE 15 1 Spark plug inspection 16 2 Adjustment of the carburetor 17 3 Replacement of oil 17 4 Air filter 18 5 Fuel filter screen 19 STORAGE AND TRANSPORT 20 1 Generator storage 20 2 Generator transport 21 TROUBLESHOOTING 22 TECHNICAL PARAMETERS 23 CIRCUIT DI...

Page 5: ...rs where the neutral is floating the operator s manual shall include the following wording or equivalent The portable generator stator winding is isolated from the frame and from the AC receptacle ground pin and Electrical devices that require a connection between one conductor pin and the grounded receptacle pin may not function properly NEUTRAL FLOATING CO DETECT technology monitors the accumulat...

Page 6: ...l and familiarize yourself with the safe operation procedures of the generator Please do not use indoors Please do not use in humid environment Please do not connect it to household appliances directly Please do not smoke when refueling Please do not spill when refueling Please shut down the generator before refueling ...

Page 7: ...6 SAFETY INSTRUCTIONS SAFETY LABELS AND DECALS ...

Page 8: ...7 NAMES OF COMPONENTS Lifting handle Knob Fuel tank cap Control panel Start handle Left enclosure Spark plug cover plate Muffler Oil cover plate Right enclosure Air filter cover plate ...

Page 9: ... Output Indicator Indicates the inverter is ready to be used Engine Switch Press ON to start the engine press OFF to turn OFF the engine AC Breaker If the inverter is overloaded the reset breaker will trip to block current CONTROL PANEL FEATURES GM1200i 10 12 11 Parallel Connectors To increase AC power output the connector sockets are used to connect the two same type generator with special parall...

Page 10: ...ded gasoline can seriously damage internal parts of the generator Remove fuel tank cap and add gasoline to red horizontal indicating line oil level Fuel tank capacity 0 7gal Oil 2 No oil is filled into this generator when being delivered Do not start up the generator without filling sufficient oil Please place the generator onto a horizontal plane surface 1 Turn the knob to ON and remove the oil main...

Page 11: ... repair carefully Tip The condition of the generator shall be inspected before using every time Pre operation inspection Fuel Check fuel level in fuel tank of the generator and fuel it if necessary Oil Check oil level of the generator and fill oil if necessary Check whether there is oil leaking Abnormal conditions during operation Check operating condition of the generator If there is any need plea...

Page 12: ... engine is started up it is unnecessary to close the choke valve 6 First gently pull startup handle until guy cable is hooked tight and then pull it with effort Tip When pulling the hand starter hold generator carrying handle firm to prevent the generator from overturning 7 Turn fuel switch to ON position 3 Press ECO switch to OFF 4 Press ENG switch to ON 5 ...

Page 13: ...itch to OFF position 2 After the generator has completely cooled down turn ventilation knob on fuel tank cap to OFF 4 Unplug the power cord 1 After the start move lever to RUN position 8 Turn fuel switch to ON position 3 Plug in after started 9 ...

Page 14: ...ce the power of generator by about 1 5 Every 300 m rising of ASL will reduce the power the generator by about 4 5 Generator wiring 2 When the generator is connected to household power source as a backup power supply the connection shall be carried out by a professional electrician or a person familiar with electricity After connecting the load to the generator check carefully whether electrical co...

Page 15: ...it up Switch on electrical equipment Tip Before increasing engine speed energy saving switch must be switched to OFF If the generator set supplies power to multi loads or electrical equipment start from large to small according to the size of each electrical equipment Generator grounding 3 Please use grounding wire with sufficient electrical energy capacity Connect one end of grounding wire reliabl...

Page 16: ...placement capacity 225cc every 250 hours Check fill Replace Replace Check oil Inspection Clean Replace Clean Clean adjust Clean Check adjust Check adjust Clean Inspection Remove carbon deposit Every two yeara Please replace if ecessary hese T items shall be replaced if necessary he T se items shall be maintained by the dealer authorized by the Company unless the user has proper tools and maintenanc...

Page 17: ...consciousness and even death Spark plug inspection 1 Spark plug is an important part of the generator which must be inspected regularly Remove decorative cover and spark plug cap of the generator 1 Insert the screwdriver into the sleeve to screw it counterclockwise and then remove the spark plug 2 Check whether there is discoloration and remove carbon deposits Check whether there is little pale to...

Page 18: ...r is an important components of the engine The adjustment shall be carried out by a dealer with professional knowledge professional data and equipment to ensure that the adjustment is proper Replacement of oil 3 WARNING Do not drain the oil immediately after turning off the generator Oil temperature is very high when operating take care to avoid scalding Put the generator on a horizontal surface s...

Page 19: ...etor please maintain air cleaner regularly If being used in a dusty environment it shall be maintained frequently Remove the cover of the air filter 1 Remove screws to remove cover plate of air cleaner 2 Clean foam cleaner element with cleaning solvent and blow it dry Put a few drops of oil on the filter element 3 ATTENTION Be sure not to twist the foam cleaner element forcibly to avoid damage Put f...

Page 20: ... the knob 5 Fuel filter screen 5 WARNING Be sure not to open fuel tank of the generator in a place where smoking or with flame 1 Remove fuel tank cap and fuel tank filter screen 2 Clean fuel tank filter screen with gasoline 3 Wipe filter screen dry and put it back into fuel tank 4 Reassemble fuel tank cap Be sure to screw fuel tank cap tight ATTENTION ...

Page 21: ... Do not connect any electrical equipment Running time of the engine depends on remaining fuel in the fuel tank Remove air filter service panel and enter carburetor Locate the clear plastic hose from the float that is exiting out the bottom of the generator and place a suitable container under it to catch the drained fuel 4 Loosen the carburetor drain screws until you see fuel draining from the carbu...

Page 22: ...l resistance allowing both inlet valve and exhaust valve to be closed 9 Place the generator set in a clean and dry area 10 Generator transport 2 When the generator set is transported it shall be ensured that there is no fuel spilling Do not fill excessive fuel into fuel tank Do not run the generator and avoid direct sunlight Do not transport the generator set on rough road for long time ...

Page 23: ...22 TROUBLESHOOTING ...

Page 24: ...23 TROUBLESHOOTING ...

Page 25: ...145F P 57 OHV Forced cooling wind 4500 Recoil start 0 7 Vehicle use unleaded gasoline SAE 10W 30 0 1 Noise dB at 7m 25 load Rated Power kW Max Power kW Rated Voltage V Rated Frequency Hz Rated Power Factor Phase Number 57 1 0 1 2 120 60 1 Single phase Run Time 25 h 10 Overall Dimension in Net Weight lb 16 5x9 5x15 7 25 3 Stroke x Bore mm 45x36 4 stroke Fuel Consumption Rate 25 load L h THD Fuel Co...

Page 26: ...25 CIRCUIT DIAGRAM GM1200i SCHEMATICS ...

Page 27: ...26 R CHOOSING A GENERATOR 1 ...

Page 28: ...ke our production can keep orderly And will continue to make improvement to make sure that keep the competitiveness Welcome friends at home and abroad to visit and guide work together to create brilliant Phone 866 960 2920 warrantiessmallengines gmail com Http www genmaxpower com Caojie Industrial Park Hechuan District Chongqing E mail You Tube f R 6800 446 GEM 02 01 V1 ...

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