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Service Manual

Third Edition

First Printing

Part No. 65196

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Summary of Contents for S-60

Page 1: ...Service Manual Third Edition First Printing Part No 65196 ...

Page 2: ... Machine Specifications 2 1 Performance Specifications 2 2 Hydraulic Specifications 2 3 Ford Engine LRG 425 EFI Specifications 2 4 Deutz Engine F4L 1011F Specifications 2 5 Perkins Engine 704 30 Specifications 2 6 Hydraulic Hose and Fitting Torque Specifications 2 7 Section Three Theory of Operation Power Source 3 1 Hydraulic System 3 1 Electrical System 3 1 Limit Switches 3 2 Machine Controls 3 2...

Page 3: ...e Tire Pressure 4 10 A 10 Test the Oscillate Axle if equipped 4 11 A 11 Test the Platform and Ground Controls 4 12 A 12 Test the Auxiliary Power Operation 4 13 A 13 Test the Tilt Sensor 4 14 A 14 Test the Limit Switches 4 14 A 15 Drain the Fuel Filter Water Separator Diesel Models 4 17 A 16 Inspect the Engine Air Filter 4 19 A 17 Perform 30 Day Service 4 20 A 18 Inspect the Radiator Liquid Cooled ...

Page 4: ...ntrol Override 4 38 B 10 Check the Directional Valve Linkage 4 39 B 11 Test the Platform Self leveling 4 39 B 12 Test the Horn 4 40 B 13 Test the Foot Switch 4 40 B 14 Test the Engine Idle Select Operation 4 41 B 15 Test the Fuel Select Operation Gasoline LPG Models 4 42 B 16 Test the Drive Enable System 4 43 B 17 Test the Drive Brakes 4 44 B 18 Test the Drive Speed Stowed Position 4 45 B 19 Test ...

Page 5: ... D 3 Check the Turntable Rotation Bearing Bolts 4 63 D 4 Grease the Turntable Rotation Bearing and Rotate Gear 4 64 D 5 Replace the Drive Hub Oil 4 64 D 6 Replace the Drive Loop Hydraulic Filter 4 66 D 7 Replace the Engine Oil and Filter Deutz Diesel Models 4 67 D 8 Clean the Fuel Pump Strainer Deutz Diesel Models 4 68 D 9 Replace the Diesel Fuel Filter Water Separator Deutz Diesel Models 4 69 D 1...

Page 6: ... 18 6 Engine High Idle Inoperative Gasoline LPG Models 5 19 7 Engine Low Idle Inoperative Gasoline LPG Models 5 20 8 Engine High Idle Inoperative Diesel Models 5 21 9 Engine Low Idle Inoperative Diesel Models 5 23 10 All Functions Inoperative Engine Starts and Runs 5 24 11 All Lift and Steer Functions Inoperative Drive Functions Operational 5 25 12 Ground Controls Inoperative Platform Controls Ope...

Page 7: ...e 5 53 25 Oscillate Function Inoperative 5 55 26 Jib Boom Up Function Inoperative 5 56 27 Jib Boom Down Function Inoperative 5 58 28 Steer Left Function Inoperative 5 60 29 Steer Right Function Inoperative 5 62 30 All Drive Functions Inoperative All Other Functions Operate Normally 5 64 31 Drive Forward Or Reverse Function Inoperative 5 67 32 Traction Function Inoperative 5 68 33 Machine Will Not ...

Page 8: ...iagram Gasoline LPG Models 6 11 Electrical Schematic Deutz Diesel Models 6 12 Ground Control Box Wiring Diagram Deutz Diesel Models 6 14 Platform Control Box Wiring Diagram Deutz Diesel Models 6 15 Electrical Schematic Perkins Diesel Models 6 16 Ground Control Box Wiring Diagram Perkins Diesel Models 6 18 Platform Control Box Wiring Diagram Perkins Diesel Models 6 19 HydraulicSymbolsLegend 6 21 2W...

Page 9: ...oot Switch 7 11 1 4 Toggle Switches 7 12 Platform Components 2 1 Platform 7 13 2 2 Platform Leveling Slave Cylinder 7 13 2 3 Platform Rotator 7 15 Jib Boom Components S 65 Models 3 1 Jib Boom 7 18 3 2 Jib Boom Lift Cylinder 7 19 Boom Components 4 1 Cable Track 7 20 4 2 Boom 7 23 4 3 Boom Lift Cylinder 7 26 4 4 Extension Cylinders 7 27 4 5 Platform Leveling Master Cylinder 7 29 Turntable Covers 5 1...

Page 10: ...s Engine 704 30 7 1 RPM Adjustment 7 33 7 2 Flex Plate 7 33 7 3 Coolant Temperature and Oil Pressure Gauges 7 34 Ford Engine LRG 425 EFI 8 1 Timing Adjustment 7 35 8 2 Flex Plate 7 35 8 3 Coolant Temperature and Oil Pressure Gauges 7 36 Ground Controls 9 1 Control Relays 7 38 9 2 Toggle Switches See 1 4 Toggle Switches 7 39 9 3 Wago Components 7 39 9 4 Engine Fault Codes Ford Models 7 39 Hydraulic...

Page 11: ...onal Valve Manifold Components 7 53 11 7 Steer Manifold Components Oscillating Models 7 55 11 8 Steer Manifold Components Non oscillating Models 7 56 11 9 2WD Drive Manifold Components 7 57 11 10 Valve Adjustments 2WD Drive Manifold 7 58 11 11 4WD Drive Manifold Components 7 60 11 12 Valve Adjustments 4WD Drive Manifold 7 62 11 13 Jib Boom Platform Rotate Manifold Components S 65 Models 7 63 Fuel ...

Page 12: ...ring Cylinders 7 73 14 3 Tie Rod 7 74 4WD Steering Axle Components 15 1 Yoke and Hub 7 75 15 2 Steering Cylinders See 14 2 Steering Cylinders 7 76 15 3 Tie Rod See 14 3 Tie Rod 7 76 Oscillating Axle Components 16 1 Oscillating Axle Lock out Cylinders 7 77 Non steering Axle Components 17 1 Drive Motor 7 78 17 2 Drive Hub 7 79 17 3 Wheel Brake 7 80 xv TABLE OF CONTENTS ...

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