Genie S-60 HC Service And Repair Manual Download Page 36

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September 2016

Service and Repair Manual

Repair Procedures

Part No. 1268492

S-60 • S-65 • S-60 TRAX • S-65 TRAX

• S-60 HC • S-60X • S-60XC

Section 3

Repair Pr oc edures

Intr oducti on

Observe and Obey:



Repair procedures shall be completed by a
person trained and qualified on the repair of
this machine.



Immediately tag and remove from service a
damaged or malfunctioning machine.



Repair any machine damage or malfunction
before operating the machine.

Before Repairs Start:



Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.



Be sure that all necessary tools and parts are
available and ready for use.



Use only Genie approved replacement parts.



Read each procedure completely and adhere
to the instructions. Attempting shortcuts may
produce hazardous conditions.

Machine Configuration:



Unless otherwise specified, perform each
repair procedure with the machine in the
following configuration:

•

Machine parked on a firm, level surface

•

Key switch in the off position with the key

removed

•

The red Emergency Stop button in the off

position at both the ground and platform
controls

•

Wheels chocked

•

All external AC power supply disconnected

from the machine

•

Boom in the stowed position

•

Turntable secured with the turntable rotation

lock

Summary of Contents for S-60 HC

Page 1: ... 36399 from S60XC13 26296 to S60XC16H 36399 S 60XC from S60HC13 26296 to S60HC15A 29544 S 60 HC from S60TX13 26296 to S60TX16H 36399 from S60TX14D 101 to S60TX16D 639 from S65TX13 26296 to S65TX16H 36399 For detailed maintenance procedures refer to the appropriate Maintenance Manual for your machine S 60 TraX from S65TX14D 101 to S65TX16D 639 S 65 TraX from S60H 36400 from S60XH 36400 from S60XCH ...

Page 2: ...fined by ISO 16368 Machine Design Life Unrestricted with proper operation inspection and scheduled maintenance Technical Publications Genie has endeavored to deliver the highest degree of accuracy possible However continuous improvement of our products is a Genie policy Therefore product specifications are subject to change without notice Readers are encouraged to notify Genie of errors and send i...

Page 3: ...story Revision Date Section Procedure Page Description A 9 2015 New Release A1 9 2016 Introduction Serial Number Legend Reference Examples Electronic Version Click on any content or procedure in the Table of Contents to view the update Section Repair Procedure 4 2 Section Fault Codes All charts Section Schematics Legends and schematics ...

Page 4: ...rt No 1268492 Serial Number Legend To August 31 2016 1 Model 2 Model year 3 Facility code 4 Sequence number 5 Serial label located under cover 6 Serial number stamped on chassis From September 1 2016 1 Model 2 Facility code 3 Sequence number 4 Serial label located under cover 5 Serial number stamped on chassis ...

Page 5: ... result in death or serious injury Many of the hazards identified in the operator s manual are also safety hazards when maintenance and repair procedures are performed Do Not Perform Maintenance Unless You are trained and qualified to perform maintenance on this machine You read understand and obey manufacturer s instructions and safety rules employer s safety rules and worksite regulations applic...

Page 6: ... aware of potential crushing hazards such as moving parts free swinging or unsecured components when lifting or placing loads Always wear approved steel toed shoes Workplace Safety Any person working on or around a machine must be aware of all known safety hazards Personal safety and the continued safe operation of the machine should be your top priority Be sure to keep sparks flames and lighted t...

Page 7: ...on 2 Specifications 1 Machine Specifications 1 Performance Specifications 2 Hydraulic Specification 3 Hydraulic Component Specifications 5 Ford MSG 425 EFI Engine Specifications 7 Deutz D2011 L03i Engine Specifications 8 Deutz TD2011L04i Engine Specifications 10 Deutz D 2 9 L4 Engine Specifications 11 Perkins 404D 22 Engine Specifications 13 Perkins 404F 22 Engine Specifications 14 Machine Torque ...

Page 8: ...ust the Joystick Max out Setting 24 How to Adjust the Joystick Ramp Rate Setting 25 How to Calibrate the Boom Angle Sensor 26 Platform Components 28 2 1 Platform Leveling Slave Cylinder 28 2 2 Platform Rotator 29 2 3 Platform Overload System S 60 S 65 S 60 TRAX and S 65 TRAX if equipped 32 2 4 Platform Load Sense System S 60 HC 34 Platform Load Sense How to Restore System Default Settings System S...

Page 9: ...ylinder 48 4 4 Boom Extension Cylinder 49 4 5 Boom Extend Retract Cables 52 4 6 Platform Leveling Master Cylinder 55 4 7 Primary Boom Angle Sensor S 60X and S 60XC 56 Engines 58 5 1 RPM Adjustment Ford and Deutz Models 58 5 2 RPM Adjustment Perkins 404D 22 Models 58 5 3 Flex Plate Removal 58 How to Install a Type A Flex Plate 60 How to Install a Type B Flex Plate 61 How to install the Pump and Bel...

Page 10: ...onents 80 How to Set Up the Oscillate Directional Valve 81 7 7 Valve Adjustments Oscillate Relief Valve 82 7 8 Drive Oil Diverter Manifold Components welder option 83 7 9 Traction Manifold Components 2WD 84 7 10 Valve Adjustments 2WD Traction Manifold 85 7 11 Traction Manifold Components 4WD 86 7 12 Valve Adjustments 4WD Traction Manifold 88 7 13 Hydraulic Generator Manifold Components 3kW 89 7 14...

Page 11: ...and Perkins 404F 22 Models 107 Fault Code Display Flashing and Solid LED s Deutz D 2 9 L4 and Perkins 404F 22 Models 108 Soft Key Functions and Icons Deutz D 2 9 L4 and Perkins 404F 22 Models 109 Main Menu Structure Deutz D 2 9 L4 Models 110 Main Menu Structure Perkins 404F 22 Models 111 Deutz D 2 9 L4 Engine Fault Codes 112 Perkins 404F 22 Engine Fault Codes 123 Ford MSG 425 Engine Fault Codes 12...

Page 12: ...Harness 146 Deutz D 2 9 L4 Engine Wire Harness 147 Perkins 404F 22 Engine Wire Harness 150 Electrical Schematic Options Deutz D2011L03i TD2011L04i and Perkins 404D 22 151 Electrical Schematic Options Deutz D 2 9 L4 154 Electrical Schematic Options Perkins 404F 22 155 Wiring Diagram 3kW Hydraulic Generator 158 Wiring Diagram 12kW Hydraulic Generator Welder Option 159 Electrical Schematic 12kW Hydra...

Page 13: ...iagram Deutz D2011L03i TD2011L04i Models ANSI CSA 191 Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models ANSI CSA 194 Platform Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models ANSI CSA 195 Electrical Schematic Deutz D 2 9 L4 Models ANSI CSA 198 Ground Control Box Terminal Strip Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA 202 Ground Control Box Switch P...

Page 14: ...ANSI CSA 238 Ground Control Box Terminal Strip Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA 239 Platform Control Box Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA 242 Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA 243 Electrical Schematic S 60X S 60XC Deutz D2011L03i Models ANSI CSA 246 Electrical Schematic S 60X S 60XC...

Page 15: ...Control Box Terminal Strip Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA 278 Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA 279 Platform Control Box Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA 282 Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA 283 Electrical Schematic S 60X S 6...

Page 16: ...iagram Deutz D2011L03i TD2011L04i Models CE 318 Ground Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models CE 319 Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models CE 322 Platform Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models CE 323 Electrical Schematic Perkins 404D 22 Models CE 326 Ground Control Box Terminal Strip Wiring Diagr...

Page 17: ... Electrical Schematic Deutz TD2011L04i Models AS 362 Ground Control Box Terminal Strip Wiring Diagram Deutz D2011L03i TD2011L04i Models AS 366 Ground Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models AS 367 Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models AS 370 Platform Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models AS 371 El...

Page 18: ...re Rough terrain low profile tires 70 psi 4 92 bar Tire pressure Hi flotation tires 60 psi 4 13 bar Track Components S 60 TRAX and S 65 TRAX Track material Rubber Tensioning system Pressurized grease Weight each 1 500 lbs 680 kg Fluid capacities Fuel tank Deutz and Perkins Models 35 gallons 132 5 liters Ford models 30 gallons 113 5 liters LPG tank 33 5 pounds 15 2 kg Hydraulic tank 45 gallons 170 ...

Page 19: ...boom extended 125 to 165 seconds Platform rotate 160 8 to 12 seconds Braking distance maximum High range on paved surface 3 to 6 ft 0 9 to 1 8 m Drive speed maximum stowed position 2WD models 40 ft 6 2 sec 12 2 m 6 2 sec 4WD models 40 ft 7 2 sec 12 2 m 7 2 sec S 60 TRAX and S 65 TRAX 40 ft 12 sec 12 2 m 12 sec Drive speed maximum raised or extended position S 60 S 65 S 60 HC S 60X and S 60XC 40 ft...

Page 20: ...n MV 46 Fire resistant UCON Hydrolube HP 5046 Note Genie specifications require additional equipment and special installation instructions for the approved optional fluids Consult Genie Product Support before use Optional fluids may not have the same hydraulic lifespan and may result in component damage Note Extended machine operation can cause the hydraulic fluid temperature to increase beyond it...

Page 21: ...F 51 C Note Use of Chevron 5606A hydraulic fluid or equivalent is required when ambient temperatures are consistently below 0 F 17 C unless an oil heating system is used Continued use of Chevron 5606A hydraulic fluid or equivalent when ambient temperatures are consistently above 32 F 0 C may result in component damage Petro Canada Environ MV 46 Fluid Properties ISO Grade 46 Viscosity index 154 Kin...

Page 22: ... cc Flow rate 2500 rpm 15 3 gpm 58 L min Displacement Pump 2 outer oscillate models 0 24 cu in 4 cc Flow rate 2500 rpm 2 gpm 7 6 L min Auxiliary pump Type gear fixed displacement Displacement 1 75 gpm 2 8 L min Function manifold System relief valve pressure 3000 psi 207 bar Steer flow regulator 3 5 gpm 13 2 L min Jib boom platform rotate flow regulator 0 6 gpm 2 27 L min Oscillate relief valve pre...

Page 23: ... Beta 3 Medium pressure filter bypass pressure 51 psi 3 5 bar Hydraulic return filter 10 micron with 25 psi 1 7 bar bypass Manifold Component Specifications Plug torque SAE No 2 36 in lbs 4 Nm SAE No 4 10 ft lbs 13 Nm SAE No 6 14 ft lbs 19 Nm SAE No 8 38 ft lbs 51 Nm SAE No 10 41 ft lbs 55 Nm SAE No 12 56 ft lbs 76 Nm Continuous improvement of our products is a Genie policy Product specifications ...

Page 24: ... temperatures may require the use of alternative engine oils For oil requirements refer to the Engine Operator Handbook on your machine Electronic fuel pump Fuel pressure static 60 psi 4 1 bar Fuel flow rate 0 43 gpm 1 6 L min Fuel requirement For fuel requirements refer to the engine Operator Manual for your engine Ignition system Spark plug type Motorcraft AYFS 32Y R Spark plug gap 0 049 to 0 05...

Page 25: ...earance cold Intake 0 012 in 0 3 mm Exhaust 0 020 in 0 5 mm Lubrication system Oil pressure 40 to 60 psi 1 4 to 3 bar Oil capacity including filter 9 5 quarts 9 liters Oil viscosity requirements 22 F to 86 F 30 C to 30 C 5W 30 synthetic 4 F to 90 F 20 C to 32 C 10W 40 Above 23 F 5 C 20W 50 Unit ships with 15W 40 Extreme operating temperatures may require the use of alternative engine oils For oil ...

Page 26: ...ement For fuel requirements refer to the engine Operator Manual for your engine Starter motor Current draw normal load 140A to 200A Brush length new 0 72 in 18 5 mm Brush length minimum 0 27 in 7 mm Battery Type 12V DC Group 34 78 Quantity 1 Cold cranking ampere 1000A Reserve capacity 25A rate 200 minutes Alternator output 60A 14V DC Fan belt deflection 3 8 to 1 2 inch 9 to 12 mm Continuous improv...

Page 27: ...temperatures may require the use of alternative engine oils For oil requirements refer to the Engine Operator Handbook on your machine Oil temperature switch Installation torque 8 18 ft lbs 11 24 Nm Oil temperature switch point 275 F 135 C Oil pressure switch Installation torque 8 18 ft lbs 11 24 Nm Oil pressure switch point 22 psi 1 5 bar Continuous improvement of our products is a Genie policy P...

Page 28: ...scosity requirements 22 F to 86 F 30 C to 30 C 5W 30 synthetic 4 F to 90 F 20 C to 32 C 10W 40 Above 23 F 5 C 20W 50 Unit ships with 15W 40 Extreme operating temperatures may require the use of alternative engine oils For oil requirements refer to the Engine Operator Manual for your engine Oil temperature switch Temperature switch point 257 F 125 C Oil Pressure switch Oil pressure switch point 20 ...

Page 29: ...al load 250A to 400A Brush length new 0 72 in 18 5 mm Brush length minimum 0 27 in 7 mm Battery Type 12V DC Quantity 1 Cold cranking ampere 1000A Reserve capacity 25A rate 200 minutes Alternator output 95A 14V DC Fan belt deflection 3 8 to 1 2 inch 9 to 12 mm Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation ...

Page 30: ...low 86 F 30 C 5W 20 4 F to 104 F 20 C to 40 C 10W 30 Above 14 F 10 C 15W 40 Unit ships with 15W 40 Extreme operating temperatures may require the use of alternative engine oils For oil requirements refer to the Engine Operator Manual for your engine Oil pressure sending unit Oil pressure switch point 14 2 psi 1 bar Fuel injection system Injection pump make Zexel Injection pressure 2133 psi 147 bar...

Page 31: ... to 3 bar Oil capacity including filter 9 4 11 2 quarts 8 9 10 6 liters Oil viscosity requirements Below 86 F 30 C 5W 20 4 F to 104 F 20 C to 40 C 10W 30 Above 14 F 10 C 15W 40 Unit ships with 15W 40 Extreme operating temperatures may require the use of alternative engine oils For oil requirements refer to the Engine Operator Manual for your engine Oil pressure sending unit Oil pressure switch poi...

Page 32: ...e continued Battery Type 12V DC Quantity 1 Cold cranking ampere 1000A Reserve capacity 25A rate 200 minutes Engine coolant Capacity 7 7 quarts 7 3 liters Coolant temperature switch Temperature switch point 221 F 105 C Continuous improvement of our products is a Genie policy Product specifications are subject to change without notice or obligation ...

Page 33: ...tion assembly Backlash pivot plate lubricated 320 ft lbs 433 Nm TRAX Torque Specifications Sprocket to hub adapter fasteners 3 4 10 nuts GR 8 dry 317 ft lbs 430 Nm 3 4 10 nuts GR 8 lubricated 281 ft lbs 381 Nm 1 2 13 FHS screws dry 80 ft lbs 108 Nm 1 2 13 FHS screws lubricated 60 ft lbs 81 Nm Hub adapter to drive hub fasteners Lug nut torque dry 240 ft lbs 325 Nm Lug nut torque lubricated 180 ft l...

Page 34: ...sh Size Thread Size Flats 4 7 16 20 2 6 9 16 18 1 8 3 4 16 1 10 7 8 14 1 12 1 1 16 12 1 16 1 5 16 12 1 20 1 5 8 12 1 24 1 7 8 12 1 SAE O ring Boss Port tube fitting installed into Aluminum all types SAE Dash Size Torque 4 14 ft lbs 19 Nm 6 23 ft lbs 31 2 Nm 8 36 ft lbs 54 2 Nm 10 62 ft lbs 84 Nm 12 84 ft lbs 114 Nm 16 125 ft lbs 169 5 Nm 20 151 ft lbs 204 7 Nm 24 184 ft lbs 249 5 Nm Adjustable Fit...

Page 35: ...o leaks JIC 37 fittings 1 Align the tube flare hex nut against the nose of the fitting body body hex fitting and tighten the hex nut to the body hex fitting to hand tight approximately 30 in lbs 3 4 Nm 2 Using a permanent ink marker make a reference mark on one the flats of the hex nut and continue the mark onto the body of the hex fitting Refer to Illustration 1 Illustration 1 1 hex nut 2 referen...

Page 36: ...propriate operator s manual on your machine Be sure that all necessary tools and parts are available and ready for use Use only Genie approved replacement parts Read each procedure completely and adhere to the instructions Attempting shortcuts may produce hazardous conditions Machine Configuration Unless otherwise specified perform each repair procedure with the machine in the following configurat...

Page 37: ...rt symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a imminently hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially hazardous situ...

Page 38: ...stick controller 1 1 ALC 500 Circuit Boar d 1 1 ALC 500 Circuit Board Note When the ALC 500 circuit board is replaced the joystick controllers will need to be calibrated Refer to Repair Procedure How to Calibrate a Joystick How to Remove the ALC 500 Circuit Board 1 Push in the red Emergency Stop button to the off position at both the ground and platform controls 2 Remove the platform control box l...

Page 39: ...he ground and platform controls 3 Turn the key switch to platform control Do not start the engine 4 Select a joystick to calibrate 5 Disconnect the wire harness connector from the joystick for approximately 10 seconds or until the alarm sounds Connect the wire harness connector to the joystick 6 Move the joystick full stroke in either direction and hold for 5 seconds 7 Return the joystick to the n...

Page 40: ...ould be a pause and the alarm should sound 8 times indicating that the machine is in threshold calibration mode Result The alarm does not sound Repeat steps 3 through 7 8 Start the engine from the platform controls and press down the foot switch 9 Select a boom function joystick to set the threshold 10 Slowly move the joystick off center in either direction just until the function begins to move 1...

Page 41: ...ere should be a pause and the alarm should sound 4 times indicating that the machine is in max out calibration mode Result The alarm does not sound Repeat steps 3 through 7 8 Start the engine from the platform controls and press down the foot switch 9 Start a timer and activate the machine function that needs to be adjusted Record the time it takes for that function to complete a full cycle ie boo...

Page 42: ...the machine is in ramp rate calibration mode Result The alarm does not sound Repeat steps 3 through 7 8 Start the engine from the platform controls and press down the foot switch 9 Start a timer and simultaneously move the joystick in either direction full stroke Note how long it takes the function to reach maximum speed This is the ramp rate 10 Compare the function ramp rate time with the table a...

Page 43: ...hift from high to low speed 4 seconds How to C alibr ate the Boom Angle Sensor How to Calibrate the Boom Angle Sensor The boom angle sensor controls the maximum angle that the boom can attain Note Perform this procedure on a firm level surface 1 Pull out the red Emergency Stop button to the on position at the ground controls 2 Turn the key switch to platform controls 3 Move and hold the drive enab...

Page 44: ...ote Manually reduce the boom speed as it reaches the fully elevated position 9 Momentarily activate the drive enable toggle switch to the right 1 time to set the elevated position Result The alarm will sound indicating that the angle sensor has been calibrated 10 Release the joystick and the foot switch and wait for 10 seconds Result The alarm will sound indicating that the settings have been save...

Page 45: ...y and place blocks under the platform for support 3 Lower the boom until the platform is resting on the blocks just enough to support the platform Note Do not rest the entire weight of the boom on the blocks 4 Remove the pin retaining fastener from the slave cylinder rod end pivot pin Use a soft metal drift to drive the rod end pivot pin out Crushing hazard S 65 and S 65 TRAX The jib boom could fa...

Page 46: ... and Fitting Torque Specifications 1 Remove the platform and platform support Note S 60 HC If the load sense components are disassembled and or removed from the platform support the platform load sense system will need to be calibrated Refer to Repair Procedure Platform Load Sense System S 60 HC 2 S 60 HC Tag and disconnect the electrical connector from the platform load sense module 3 Tag disconn...

Page 47: ...o specifications 10 Lower the jib boom leveling arms Crushing hazard The platform rotator may become unbalanced and fall if not properly supported Note When installing the platform rotator fasteners torque the fasteners to specifications S 65 and S 65 TRAX 11 Remove the pin retaining fasteners from the jib boom and jib boom leveling arms to platform rotator pivot pins Do not remove the pins 12 Sup...

Page 48: ...ve the function enable toggle switch to either side and hold the platform rotate toggle switch to the left position until the platform is fully rotated to the left Continue holding the toggle switch until air stops coming out of the bleed screw Close the bleed screw Crushing hazard Keep clear of the platform during rotation 5 Open the bottom bleed screw on the rotator but do not remove it Bodily i...

Page 49: ...imum platform capacity at the center of the platform floor 5 Move the platform up and down by hand so it bounces approximately 2 5 to 5 cm 1 to 2 inches Allow the platform to settle Result The overload indicator lights are off and the alarm does not sound Proceed to step 6 Result The overload indicator lights are flashing at the platform and ground controls and the alarm is sounding Slowly tighten...

Page 50: ...unding Proceed to step 9 Result The overload indicator light is off at both the ground and platform controls and the alarm does not sound Remove the additional 10 lb 4 5 kg test weight Repeat this procedure beginning with step 6 Note There may be a 2 second delay before the platform overload indicator light and alarm responds 9 Test all machine functions from the platform controls Result All platf...

Page 51: ...und controls turn the key switch to the off position and push in the red Emergency Stop button to the off position Pull out the red Emergency Stop button to the on position at the platform controls 2 Remove all weight tools and equipment from the platform Tip over hazard Failure to remove all weight options accessories and or tools from the platform or subtracting the weight of those items from th...

Page 52: ...rocedure beginning with step 1 Note Once calibration mode is entered and begun there is a 8 minute time limit between each calibration step If any one step passes the 8 minute time limit the system will time out and the calibration process will need to be repeated beginning with step 1 1 green LED operational control module 2 red LED operational control module 3 operational control module 4 safety...

Page 53: ...while the boom is raising Do not attempt to measure between the pivot pins while the boom is moving 10 Activate and release the calibration toggle switch inside the ground control box 1 time Result The alarm should sound for 1 second indicating the third calibration step was accepted The green LED on the operational controller should be blinking fast and the red LED should be blinking four times i...

Page 54: ...ency Stop button to the on position to reset the system 19 Visually inspect the LEDs on the controllers Result All LEDs on both controllers should be off indicating the platform load sense system is calibrated 20 At the ground controls push in the red Emergency Stop button to the off position 21 Using a suitable lifting device remove the test weights from the platform 22 Pull out the red Emergency...

Page 55: ... plug the jib boom lift cylinder hydraulic hoses Cap the fittings on the cylinder Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 6 Attach a lifting strap from an overhead crane to the jib boom assembly 7 Place blocks under the platform leveling cyli...

Page 56: ...ons very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 3 Remove the pin retaining fasteners from the jib boom lift cylinder rod end pivot pin Do not remove the pin 4 Use a soft metal drift to tap the jib boom lift cylinder rod end pivot pin half way out Then lower one of the leveling arms to the ground Tap the pin the other direction and lower the oppo...

Page 57: ...es from the platform control box 4 Remove the electrical outlet box bracket mounting fasteners Remove the outlet box and lay it to the side 5 Remove the hose and cable clamp from the platform support 6 Tag disconnect and plug the hydraulic hoses from the counterbalance valve manifold located on the platform rotator Cap the fittings on the manifold Bodily injury hazard Spraying hydraulic oil can pe...

Page 58: ...properly secured together the cable track could become unbalanced and fall when removed from the machine 15 Attach a strap from an overhead crane to the cable track 16 Remove the cotter pin from the cable track pull tube at the platform end of the boom Note Always replace the cotter pin with a new one 17 Remove the cable track pull tube guide fasteners from the cable track guide at the platform en...

Page 59: ...boom Cap the bulkhead fittings Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 8 Tag disconnect and plug the hydraulic hoses from the V1 and V2 ports of the jib boom platform rotate manifold Cap the fittings on the manifold Bodily injury hazard Spray...

Page 60: ...ted How to R epair the C abl e Tr ack How to Repair the Cable Track Component damage hazard The boom cable track can be damaged if it is twisted Note A 4 link repair section of cable track is available through the Genie Service Parts Department 1 Visually inspect the cable track and determine which 4 link section needs to be replaced 2 Carefully remove the snap rings from each end of the damaged s...

Page 61: ...m pivot pin 2 boom 3 boom lift cylinder rod end pivot pin 4 boom lift cylinder 5 long link arm ground controls side 6 long link arm engine side 7 long link arm to turntable pivot pin 8 master cylinder cam 9 master cylinder cam link 10 short link arm to turntable pivot pin 11 long link arm to boom pivot pin 12 master platform level cylinder 13 short link arm weldment ...

Page 62: ... these skills and tools could result in death or serious injury and significant component damage Dealer service is strongly recommended Note Perform this procedure with the boom in the stowed position Note When removing a hose assembly or fitting the O ring if equipped on the fitting and or hose end must be replaced All connections must be torqued to specification during installation Refer to Spec...

Page 63: ...from a 5 ton 5000 kg overhead crane to each end of the boom Support the boom Do not apply any lifting pressure 12 Support and secure the rod end of the boom lift cylinder to a second overhead crane or similar lifting device 13 Remove the lift cylinder rod end pivot pin retaining fasteners Use a soft metal drift to remove the pin Crushing hazard The boom could fall if not properly supported when th...

Page 64: ...ing master cylinder Remove the master cylinder rod end pivot pin retaining fasteners Place a rod through the pin and twist to remove Carefully lower the master cylinder down 24 Tag disconnect and plug the hydraulic hoses from the bulkhead fittings at the pivot end of the boom Cap the bulkhead fittings Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connecti...

Page 65: ...ons 1 Raise the boom to a horizontal position 2 Attach a 5 ton 5000 kg overhead crane to the boom at the platform end for support Do not lift the boom 3 Support and secure both ends of the boom lift cylinder to a second overhead crane or similar lifting device 4 Remove the pin retaining fastener from the boom lift cylinder rod end pivot pin Use a soft metal drift to remove the pin Crushing hazard ...

Page 66: ...movement in the event of a hydraulic line failure How to Remove the Boom Extension Cylinder Bodily injury hazard This procedure requires specific repair skills lifting equipment and a suitable workshop Attempting this procedure without these skills and tools could result in death or serious injury and significant component damage Dealer service is strongly recommended Note When removing a hose ass...

Page 67: ...number 3 boom tube 10 Remove the cable retaining plates and pull the retract cables off of the pulleys Lay the cables flat and out of the way 11 Remove the fasteners from the retaining blocks from the extension cylinder saddle Remove the blocks Note Access the fasteners through the access hole in the outer boom tube at the pivot end 12 Disconnect the wire connector to the extend cable break limit ...

Page 68: ...ury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 23 Attach a lifting strap from a 5 ton 5000 kg overhead crane to the lug at the rod end of the boom extension cylinder 24 Lift the boom extension cylinder with the crane until it clears the cylinder saddle inside...

Page 69: ...kinked or pinched 3 Inspect the threaded ends of the boom extend cables The threads must be clean and in good condition with no damaged threads 4 Adjust the extend cable adjustment nuts until approximately 1 5 inches 4 cm of threads are visible past the nylock nut Note If the cables have been replaced be sure the adjustment nuts have been replaced Do not re use the existing nuts 5 Extend the boom ...

Page 70: ...xtend cables 2 Remove the cables from the lower boom extend cable bracket that attaches to the number 3 boom tube 3 Remove the rue rings and clevis pins from the boom extend cables located near the extend cable break limit switch 4 Remove the external snap rings from the boom extend cable pulley pivot pin Use a soft metal drift to remove the pin Note When driving the pivot pin out be sure to drive...

Page 71: ...ent Genie part no 94510 15 At the platform end of the boom pull on the boom retract cable that has the rope attached to it 16 Pull the old cable completely out of the boom tube Remove the rope Discard the old boom retract cable 17 Securely attach the rope to the same end of the new boom retract cable 18 At the pivot end of the boom carefully pull the rope with the new retract cable attached 19 Pul...

Page 72: ... Fitting Torque Specifications 1 Raise the boom until the master cylinder is above the turntable covers 2 Tag disconnect and plug the master cylinder hydraulic hoses Cap the fittings on the cylinder Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the oil pressure to dissipate gradually Do not allow oil to squirt or spray 3 P...

Page 73: ...h in the red Emergency Stop button to the off position and turn the key switch to the off position 3 Locate the primary boom angle sensor mounted on the ground control side long link arm 4 Cut and discard the two button cable ties securing the angle sensor harness to the gusset plate 5 Locate and disconnect the angle sensor harness connector 6 Remove the angle sensor retaining fasteners and set as...

Page 74: ...ground and platform controls to the on position 12 Using a volt meter set to DC volts back probe the angle sensor harness connector Insert the negative lead into terminal 2 the positive lead into terminal 3 13 Adjust the angle sensor until the volt meter reads 3 8V dc to 4 2V dc and securely tighten the fasteners 14 Calibrate the boom angle sensor Refer to Repair Procedure How to Calibrate the Boo...

Page 75: ...vice or Maintenance Manual for your machine Check and Adjust the Engine RPM 5 3 Fl ex Plate Rem oval 5 3 Flex Plate The flex plate acts as a coupler between the engine and the pump It is bolted to the engine flywheel and has a splined center to drive the pump Two different styles of flex plates have been used in the production of your machine model Type A flex plates utilize a flex plate installed...

Page 76: ...rt the engine with an overhead crane or other suitable lifting device Do not lift it 6 Remove the engine mounting plate to bell housing fasteners 7 Raise the engine slightly using the overhead crane and place a block of wood under the oil pan for support 8 Support the drive pump assembly with an overhead crane or other suitable lifting device Do not apply any lifting pressure 9 Remove all of the e...

Page 77: ... mounting bolts in sequence to 40 ft lbs 54 Nm Perkins models Torque the flex plate mounting bolts in sequence to 49 ft lbs 66 Nm Then torque the flex plate mounting bolts in sequence to 70 ft lbs 95 Nm Ford and Deutz Models Perkins Models 3 Install the pump coupler onto the pump shaft with the set screw toward the pump Leave the appropriate gap between coupler and pump end plate for your engine 1...

Page 78: ...sely install the fasteners 3 Deutz models Torque the flex plate mounting bolts in sequence to 28 ft lbs 38 Nm Then torque the flex plate mounting bolts in sequence to 40 ft lbs 54 Nm Ford and Perkins models Torque the flex plate mounting bolts in sequence to 14 ft lbs 19 Nm Then torque the flex plate mounting bolts in sequence to 20 ft lbs 27 Nm 4 Apply a high viscosity coupling grease Genie part ...

Page 79: ... bolts labeled C to 49 ft lbs 66 Nm Then torque the bell housing mounting bolts labeled A and B in sequence to 40 ft lbs 54 Nm and the mounting bolts labeled C to 70 ft lbs 95 Nm Perkins models Torque the bell housing mounting bolts labeled B in sequence to 28 ft lbs 38 Nm and the mounting bolts labeled A to 49 ft lbs 66 Nm Then torque the bell housing mounting bolts labeled B in sequence to 40 ft...

Page 80: ...ial fuel injection and make constant and instantaneous changes to ignition timing fuel delivery and throttle position to maintain the engine s running condition at its highest efficiency while at the same time keeping exhaust emissions to a minimum When a sensor fails or returns signals that are outside of set parameters the ECM will store a fault code in memory that relates to the appropriate sen...

Page 81: ...sition to maintain the engine s running condition at its highest efficiency while at the same time keeping exhaust emissions to a minimum When a sensor fails or returns signals that are outside of set parameters the ECM will store a fault code in memory that relates to the appropriate sensor One or more fault LED s will illuminate on the display located at the ground control box The active fault c...

Page 82: ...e turntable Close the valves Component damage hazard The engine must not be started with the hydraulic tank shut off valves in the closed position or component damage will occur If the tank valves are closed remove the key from the key switch and tag the machine to inform personnel of the condition open closed 2 Tag disconnect and plug the function pump hydraulic hoses Cap the fittings on the pum ...

Page 83: ...d on the fitting and or hose end must be replaced All connections must be torqued to specification during installation Refer to Specifications Hydraulic Hose and Fitting Torque Specifications 1 Disconnect the electrical connectors at the electrical proportional controller located on the drive pump 2 Locate the two hydraulic tank valves at the hydraulic tank through the access hole underneath the t...

Page 84: ...e turntable pivot plate at the counterweight end of the machine 3 Open the engine pivot plate latch and swing the engine pivot plate out and away from the machine 4 Ford models Close the valve on the LPG tank then disconnect the hose from the tank Then move the fuel select switch to the LPG position Perkins 404D 22 models Disconnect the engine wiring harness from the fuel solenoid at the injector ...

Page 85: ...circuit 30 35 ft lbs 41 47 Nm 8 Solenoid valve 3 position 4 way BB Steer left right 20 25 ft lbs 27 34 Nm 9 Check valve 30 psi 2 bar I Differential sensing circuit platform rotate left and jib boom up S 65 S 65 TRAX 20 25 ft lbs 27 34 Nm 10 Check valve 30 psi 2 bar J Differential sensing circuit platform rotate right and jib boom down S 65 S 65 TRAX 20 25 ft lbs 27 34 Nm 11 Check valve N Different...

Page 86: ...September 2016 Service and Repair Manual Manifolds Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 69 ...

Page 87: ...e W Differential sensing circuit platform level up 10 12 ft lbs 14 16 Nm 24 Check valve X Differential sensing circuit platform level down 10 12 ft lbs 14 16 Nm 25 Proportional solenoid valve Q Turntable rotate left right 20 25 ft lbs 27 34 Nm 26 Flow control valve 0 6 gpm 2 27 L min Z Platform rotate and jib boom S 65 S 65 TRAX 20 25 ft lbs 27 34 Nm 27 Check valve 30 psi 2 bar EE Platform rotate ...

Page 88: ...September 2016 Service and Repair Manual Manifolds Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 71 Function M ani fol d C omponents from serial number 26515 ...

Page 89: ...enoid valve 3 position 4 way BB Steer left right 20 25 ft lbs 27 34 Nm 9 Check valve 30 psi 2 bar I Differential sensing circuit platform rotate left andjib boom up S 65 S 65 TRAX 20 25 ft lbs 27 34 Nm 10 Check valve 30 psi 2 bar J Differential sensing circuit platform rotate right andjib boom down S 65 S 65 TRAX 20 25 ft lbs 27 34 Nm 11 Check valve N Differential sensing circuit boom extend retra...

Page 90: ...September 2016 Service and Repair Manual Manifolds Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 73 ...

Page 91: ...ve W Differential sensing circuit platform level up 10 12 ft lbs 14 16 Nm 24 Check valve X Differential sensing circuit platform level down 10 12 ft lbs 14 16 Nm 25 Proportional solenoid valve Q Turntable rotate left right 20 25 ft lbs 27 34 Nm 26 Flow control valve 0 6 gpm 2 27 L min Z Platform rotate and jib boom S 65 S 65 TRAX 20 25 ft lbs 27 34 Nm 27 Check valve 30 psi 2 bar EE Platform rotate...

Page 92: ...September 2016 Service and Repair Manual Manifolds Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 75 ...

Page 93: ...Hold the function enable rpm select toggle switch to the high idle position Activate and hold the boom retract toggle switch with the boom fully retracted 4 Observe the pressure reading on the pressure gauge Refer to Specifications Hydraulic Specifications 5 Turn the engine off Use a wrench to hold the relief valve and remove the cap item K 6 Adjust the internal hex socket Turn it clockwise to inc...

Page 94: ...7 7 3 Jib Boom Platform R otate M ani fol d C omponents 7 3 Jib Boom Platform Rotate Manifold Components The jib boom platform rotate manifold is mounted to the platform support Index No Description Schematic Item Function Torque 1 Solenoid valve 2 position 3 way FF Platform rotate jib boom select 20 25 ft lbs 27 34 Nm ...

Page 95: ...ld Components The brake two speed manifold is mounted near the turntable rotator Index No Description Schematic Item Function Torque 1 Solenoid valve 2 position 3 way KK Brake release 20 25 ft lbs 27 34 Nm Orifice 0 025 inch 0 64 mm JJ Brake release 2 Solenoid valve 2 position 3 way LL Two speed motor shift 20 25 ft lbs 27 34 Nm 3 Check valve II Brake release circuit 20 25 ft lbs 27 34 Nm ...

Page 96: ...table rotation manifold is mounted to the turntable rotation motor Index No Description Schematic Item Function Torque 1 Counterbalance valve MM Turntable rotate right 35 40 ft lbs 47 54 Nm 2 Counterbalance valve NN Turntable rotate left 35 40 ft lbs 47 54 Nm 3 Shuttle valve 2 position 3 way OO Turntable rotation brake release 10 13 ft lbs 14 18 Nm 4 Orifice 0 030 inch 0 76 mm PP Brake release cir...

Page 97: ...Val ve C om ponents 7 6 Oscillate Directional Valve Components The oscillate directional valve is mounted inside the drive chassis at the non steer end Index No Description Schematic Item Function Torque 1 Cap Breather 20 25 ft lbs 27 33 Nm 2 Spool valve JJ Directional control 3 Relief valve 800 psi 55 bar LL Oscillate relief 30 35 ft lbs 41 47 Nm ...

Page 98: ... them 4 Remove the drive chassis cover and the non steer axle covers 5 Place a bubble type level across the drive chassis non steer end Check to be sure the drive chassis is completely level 6 Remove the heim joint retaining fastener from the axle 7 To level the drive chassis start the engine and push up or pull down on the threaded rod until the machine is completely level 8 Verify that the groun...

Page 99: ...form controls Move the engine idle toggle switch to the maintained high idle position 5 With the engine running in high rpm manually activate the valve and observe the pressure reading on the pressure gauge Refer to Specifications Hydraulic Specifications 6 Turn the engine off 7 Locate the relief valve on the directional valve and loosen the jamb nut 8 Adjust the hex screw Turn it clockwise to inc...

Page 100: ...ed in the engine compartment Index No Description Schematic Item Function Torque 1 Directional valve CU Diverter valve 80 90 ft lbs 108 122 Nm 2 Orifice disc 0 030 inch 0 080 cm CV Delays shift to drive 3 Solenoid valve CW Pilot valve to diverter 35 40 ft lbs 47 54 Nm 4 Relief valve CX Charge pressure circuit 35 40 ft lbs 47 54 Nm 5 Pressure switch 200 psi 18 6 bar CZ Generator relay switch 16 ft ...

Page 101: ...tem Function Torque 1 Relief valve 280 psi 19 3 bar TT Charge pressure circuit 30 35 ft lbs 41 47 Nm 2 Flow divider combiner valve WW Controls flow to drive motors in forward and reverse 90 100 ft lbs 122 136 Nm 3 Check valve SS Drive circuit 30 35 ft lbs 41 47 Nm 4 Check valve XX Drive circuit 30 35 ft lbs 41 47 Nm 5 Shuttle valve 3 position 3 way UU Charge pressure circuit tha tdirects hot oil o...

Page 102: ...Turn the engine off 6 Remove the pressure gauge from the drive pump Connect the gauge to the test port located on the traction manifold 7 Start the engine from the platform controls Press down the foot switch and slowly move the drive control handle off center just until the machine begines to move Note the reading on the pressure gauge Turn the machine off 8 Hold the charge pressure relief valve ...

Page 103: ... Nm 5 Orifice 0 040 inch 1 mm WW Equalizes pressure on both sides of flow divider combiner valve 1 6 Orifice 0 040 inch 1 mm AE Equalizes pressure on both sides of flow divider combiner valve 13 7 Orifice 0 040 inch 1 mm AC Equalizes pressure on both sides of flow divider combiner valve 4 8 Check valve SS Non steer end drive motor circuit 35 40 ft lbs 14 16 Nm 9 Check valve AF Non steer end drive ...

Page 104: ...September 2016 Service and Repair Manual Manifolds Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 87 ...

Page 105: ...Turn the engine off 6 Remove the pressure gauge from the drive pump Connect the gauge to the test port located on the traction manifold 7 Start the engine from the platform controls Press down the foot switch and slowly move the drive control handle off center just until the machine begines to move Note the reading on the pressure gauge Turn the machine off 8 Hold the charge pressure relief valve ...

Page 106: ...Com ponents 3kW 7 13 Hydraulic Generator Manifold Components 3kW The generator manifold is mounted to the hydraulic generator located in the engine compartment Index No Description Schematic Item Function Torque 1 Proportional solenoid valve HH Generator speed 33 37 ft lbs 45 50 Nm 2 Relief valve 3000 psi 207 bar GG Generator circuit 20 25 ft lbs 27 34 Nm ...

Page 107: ... death or serious injury Remove all rings watches and other jewelry 1 Tag and disconnect the wiring from the coil to be tested 2 Test the coil resistance Result The resistance should be within specification plus or minus 30 Result If the resistance is not within specification plus or minus 30 replace the coil Valve Coil Resistance Specification Note The following coil resistance specifications are...

Page 108: ... end of the resistor to a terminal on the coil Resistor 10Ω Genie part number 27287 Note The battery should read 9V DC or more when measured across the terminals 1 multimeter 2 9V DC battery 3 10Ω resistor 4 coil Note Dotted lines in illustration indicate a reversed connection as specified in step 6 3 Set a multimeter to read DC current Note The multimeter when set to read DC current should be cap...

Page 109: ... this procedure with the machine on a firm and level surface 1 Secure the turntable from rotating with the turntable rotation lock pin Note The turntable rotation lock pin is located next to the boom rest pad 2 Tag disconnect and plug the hydraulic hoses from the turntable rotation drive motor Cap the fittings on the drive motor Bodily injury hazard Spraying hydraulic oil can penetrate and burn sk...

Page 110: ...urntable is not secured with the turntable rotation lock pin Crushing hazard The turntable rotation assembly could become unbalanced and fall when removed from the machine if not properly supported by the overhead crane When installing the drive hub assembly 6 Install the drive hub Torque the back lash pivot plate to specification Refer to Specifications Machine Torque Specifications 7 Adjust turn...

Page 111: ...cklash pivot plate mounting fasteners 1 backlash pivot plate 2 adjustment bolt with lock nut 3 backlash pivot plate mounting bolts 3 Push the backlash pivot plate towards the turntable as far as possible this will push the rotation gear into the turntable bearing ring gear 4 Loosen the lock nut on the adjustment bolt 5 Turn the adjustment bolt clockwise until it contacts the backlash pivot plate 6...

Page 112: ...n during installation Refer to Specifications Hydraulic Hose and Fitting Torque Specifications 1 Rotate the turntable until the boom is between the steer tires or tracks 2 Tag disconnect and plug the oscillating axle cylinder hydraulic hoses Cap the fittings on the cylinder Bodily injury hazard Spraying hydraulic oil can penetrate and burn skin Loosen hydraulic connections very slowly to allow the...

Page 113: ...eners Do not remove the retaining fasteners 3 Chock the tracks at the opposite end of the machine to prevent the machine from rolling 4 Center a lifting jack of ample capacity 20 000 lbs 10 000 kg under the drive chassis between the tracks 5 Lift the machine until the tracks are off the ground and then place jack stands under the drive chassis for support 6 Attach a lifting strap from an overhead ...

Page 114: ... sprocket drive the machine until one complete half of the sprocket is located above the undercarriage of the track assembly 2 Loosen the grease plug on the track tension cylinder to relieve the track tension Clean up any grease that has spilled 3 Remove the 2 sprocket retaining fasteners Remove the sprocket half from the track assembly 4 Carefully remove the track from the undercarriage 5 Use an ...

Page 115: ...oth of the sprocket is lower than the other side 1 split tooth 10 Using an overhead crane or other suitable lifting device lift up on the rubber track to create enough room to install the other sprocket half 11 Install the sprocket half removed in step 3 while engaging the sprocket teeth with the rubber track Note Be sure to align the split tooth in both of the sprocket halves 12 Insert a pin or r...

Page 116: ...Crushing hazard The track assembly could become unbalanced and fall when installed onto the machine if not properly supported by the overhead crane 17 Adjust the track tension Locate the grease plug on the track tension cylinder Loosen the plug but do not remove it 18 Locate the grease zerk fitting on the other side of the track tension cylinder 1 grease zerk 2 grease plug 19 Pump grease into the ...

Page 117: ...ecomes too tight loosen the grease plug on the cylinder to remove grease and loosen the track 22 Raise the machine remove the jack stands and lower the machine 23 Drive the machine in either direction just until the remaining sprocket retaining fasteners can be installed onto the drive hub adapter Turn the machine off 24 Install the remaining sprocket retaining fasteners to the drive hub adapter a...

Page 118: ...platform controls Wheels chocked All external AC power supply disconnected from the machine Boom in the stowed position Turntable secured with the turntable rotation lock Welder disconnected from the machine if equipped with the weld cable to platform option Before Troubleshooting Read understand and obey the safety rules and operating instructions in the appropriate operator s manual on your mach...

Page 119: ... circuit board Component damage hazard Electrostatic discharge ESD can damage printed circuit board components Maintain firm contact with a metal part of the machine that is grounded at all times when handling printed circuit boards OR use a grounded wrist strap 3 Determine the error source The red LED indicates the error source and will flash two separate codes The first code will indicate the fi...

Page 120: ...off then on after problem has been corrected 15 Value too low Alarm sounds indicating a fault 17 Not calibrated Normal function except threshold for one or both directions is zero Calibrate valve threshold 24 Angle sensor 11 Value at 5V Reduced speed function Cycle power off then on after problem has been corrected 12 Value too high Alarm sounds indicating a fault 15 Value too low 16 Value at 0V 1...

Page 121: ...TED state before lowering Check and service ext ret and fully stowed switches 500lb Mode Operates normally 41 Turntable Rotate Joystick 11 Value at 5V Limited speed and direction frozen at zero and neutral Cycle power off then on after problem has been corrected 12 Value too high Alarm sounds indicating a fault 15 Value too low 16 Value at 0V 17 Not calibrated Calibrate joystick 42 Turntable Rotat...

Page 122: ...er with problem corrected 51 Drive Joystick 11 Value at 5V Limited speed and direction Frozen at zero and neutral Alarm sounds indicating a fault Cycle power off then on after problem has been corrected 12 Value too high 15 Value too low 16 Value at 0V 17 Not calibrated Calibrate joystick 53 Drive Flow Valve EDC 12 Value too high Limited speed and direction Frozen at zero and neutral ALarm sounds ...

Page 123: ...6 Platform Level Value 21 Fault Direction frozen at zero and neutral AB Power up controller with problem corrected 57 Foot switch ECU Power Crosscheck 12 Value too high Direction frozen at zero and neutral AB Power up controller with problem corrected 15 Value too low 61 Steer Joystick 11 Value at 5V Limited speed and direction Frozen at zero and neutral Alarm sounds indicating a fault Cycle power...

Page 124: ...n Note The Perkins 404F 22 is equipped with an engine fault LED located at the platform control box If an engine fault occurs that does not result in an engine shutdown the engine rpm will go into limp home mode resulting in the loss of high rpm When operating from the platform if the red Emergency Stop button is pushed in the active fault code s will be erased from the display Start the engine fr...

Page 125: ...etected Contact service Flashing with right flashing amber LED engine soot level over 140 Engine shut down Contact service 4 Right green LED Flashing engine fault detected Contact service Solid fault acknowledged Contact service 5 Right amber LED Perkins models Solid with left amber LED on solid regeneration has been inhibited and engine soot level is between 80 100 Regeneration is required Flashi...

Page 126: ...s 404F 22 M odels Soft Key Functions and Icons Deutz D 2 9 L4 and Perkins 404F 22 Models 1 Next menu Exit Back one screen Decrease brightness 2 Brightness Contrast Scroll up Increase Increase brightness 3 Regeneration forced Scroll down Decrease Decrease contrast 4 Regeneration inhibited Select Next Main menu Increase contarst Note Regeneration initiate inhibit and soot only apply to the Perkins 4...

Page 127: ...anual September 2016 Fault Code Display Deutz and Perkins Models 110 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Main M enu Str ucture Deutz D 2 9 L4 Model s Main Menu Structure Deutz D 2 9 L4 Models ...

Page 128: ...e and Repair Manual Fault Code Display Deutz and Perkins Models Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 111 Main M enu Str ucture Perkins 404F 22 M odels Main Menu Structure Perkins 404F 22 Models ...

Page 129: ...er current 51 6 1230 Actuator error EGR Valve Overload by short circuit 51 7 1016 Actuator position for EGR Valve not plausible SPN FMI KWP Description 51 11 1231 Actuator error EGR Valve Power stage over temp due to high current 51 12 1018 Actuator EGR Valve powerstage over temperature 51 12 1021 Mechanical actuator defect EGR Valve 51 12 1225 Actuator EGR Valve over temperature 94 1 474 Low fuel...

Page 130: ...1 4 Air flow sensor load correction factor exceeding the maximum drift limit 157 3 877 Sesnor error rail pressure signal range check high 157 4 878 Sensor error rail pressure signal range check low SPN FMI KWP Description 168 0 1180 Physical range check high for battery voltage 168 1 1181 Physical range check low for battery voltage 168 2 47 High battery voltage warning threshold exceeded 168 2 48...

Page 131: ...al range check high 411 4 381 Physical range check low for EGR differential pressure 411 4 796 Sensor error differential pressure Venturiunit EGR signal range check low SPN FMI KWP Description 412 3 1007 Sensor error EGR cooler downstream temperature signal range check high 412 4 1008 Sensor error EGR cooler downstream temperature signal range check low 520 9 306 Timeout Error of CAN Receive Frame...

Page 132: ...re error 898 9 305 Timeout Error of CAN Receive Frame TSC1TE Setpoint 1079 13 946 Sensor supply voltage monitor 1 error ECU 1080 13 947 Sensor supply voltage monitor 2 error ECU SPN FMI KWP Description 1109 2 121 Engine shut off demand ignored 1136 0 1398 Physikal range check high for ECU temperature 1136 1 1399 Physikal range check low for ECU temperature 1136 3 1400 Sensor error ECU temperature ...

Page 133: ...as mass flow 2659 1 1525 Physical range check low for EGR exhaust gas mass flow 2659 2 1523 Exhaust gas recirculation AGS sensor plausibility error SPN FMI KWP Description 2659 2 1527 AGS sensor temperature exhaust gas mass flow plausibility error 2659 12 1526 Exhaust gas recirculation AGS sensor has burn off not performed 2797 4 1337 Injector diagnostics timeout error of short circuit to ground m...

Page 134: ...nipulation control 523009 9 825 Pressure Relief Valve PRV reached maximun allowed opening count 523009 10 833 Pressure relief valve PRV reached maximun allowed open time SPN FMI KWP Description 523212 9 171 Timeout Error of CAN Receive Frame ComEngPrt Engine Protection 523216 9 198 Timeout Error of CAN Receive Frame PrHtEnCmd pre heat command engine command 523240 9 179 Timeout CAN message FunModC...

Page 135: ...al ECU monitoring detection reported error 523612 12 628 Internal ECU monitoring detection reported error SPN FMI KWP Description 523612 12 637 Internal ECU monitoring detection reported error 523612 12 1170 Internal software error ECU 523612 14 973 Softwarereset CPU SWReset_0 523612 14 974 Softwarereset CPU SWReset_1 523612 14 975 Softwarereset CPU SWReset_2 523613 0 856 Maximum positive deviatio...

Page 136: ...rame TSC1TR SPN FMI KWP Description 523788 12 299 Timeout Error of CAN Transmit Frame TrbCH Status Wastegate 523793 9 202 Timeout Error of CAN Receive Frame UAA10 AGS sensor service message 523794 9 203 Timeout Error of CAN Receive Frame UAA11 AGS sensor data 523895 13 559 Check of missing injector adjustment value programming IMA injector 1 in firing order 523896 13 560 check of missing injector ...

Page 137: ...ine send messages 523936 12 169 Timeout Error of CAN Transmit Frame EEC3VOL2 Engine send messages 523946 0 1158 Zero fuel calibration injector 1 in firing order maximum value exceeded SPN FMI KWP Description 523946 1 1164 Zero fuel calibration injector 1 in firing order minimum value exceeded 523947 0 1159 Zerofuel calibration injector 2 in firing order maximum value exceeded 523947 1 1165 Zerofue...

Page 138: ...mp setpoint to actual value downstream DOC too high 524028 2 1431 CAN message PROEGRActr plausibility error 524029 2 1432 Timeout Error of CAN Receive Frame ComEGRActr exhaust gas recirculation positioner 524030 7 1440 EGR actuator internal error 524031 13 1441 EGR actuator calibration error SPN FMI KWP Description 524032 2 1442 EGR actuator status message EGRCust is missing 524033 7 1443 EGR actu...

Page 139: ...tr 524110 9 1670 Timeout error of CAN Transmit Frame ComETVActr 524111 9 1680 Timeout error of CAN Receive Frame ComRxETVActr 524112 9 1671 Timeout ComITVActr 524113 9 1681 Timeout error of CAN Receive Frame ComRxITVActr SPN FMI KWP Description 524114 9 1659 Timeout error of CAN Transmit Frame A1DOC 524115 9 1660 Timeout error of CAN Transmit Frame AT1S 524116 9 1661 Timeout error of CAN Transmit ...

Page 140: ...e Switch Voltage Above Normal 558 4 Accelerator Pedal1 Low Idle Switch Voltage Below Normal 638 6 Engine Fuel Rack Actuator Current Above Normal 639 14 J1939 Network 1 Special Instruction SPN FMI Description 723 3 Engine Speed Sensor 2 Voltage Above Normal 723 4 Engine Speed Sensor 2 Voltage Below Normal 723 8 Engine Speed Sensor 2 Abnormal Frequency Pulse Width or Period 723 10 Engine Speed Senso...

Page 141: ...nhibited Due to System Timeout 3719 0 Particulate Trap 1 Soot Load Percent High most severe 3 3719 16 Particulate Trap 1 Soot Load Percent High moderate severity 2 4016 6 High Current Auxiliary Power Relay 1 Current Above Normal 4201 3 Engine Speed Sensor 1 Voltage Above Normal SPN FMI Description 4201 4 Engine Speed Sensor 1 Voltage Below Normal 4201 8 Engine Speed Sensor 1 Abnormal Frequency Pul...

Page 142: ...ld turn on The check engine light should begin to blink 4 Continue to hold the run test toggle switch in the test position and count the blinks Note Before the fault codes are displayed the check engine light will blink a code 1 6 5 4 three times After the fault codes the check engine light will blink a code 1 6 5 4 three times again indicating the end of the stored codes Note If any fault codes a...

Page 143: ...pected 2 219 Max govern speed override 221 TPS1 higher than TPS2 222 TPS2 low voltage 223 TPS2 high voltage 236 TIP Active Code Description 237 TIP Low Voltage 238 TIP High Voltage 261 Injector Loop Open or Low side short to Ground 262 Injector Coil Shorted 264 Injector Loop Open or Low side short to Ground 265 Injector Coil Shorted 267 Injector Loop Open or Low side short to Ground 268 Injector C...

Page 144: ...power 627 Fpump relay coil open 628 FPump motor loop open or high side shorted to ground 628 Fpump relay control ground short 629 FPump motor high side shorted to power 629 Fpump relay coil short to power Code Description 642 5VE1 low voltage 643 5VE1 high voltage 650 MIL open 652 5VE2 low voltage 653 5VE2 high voltage 685 Relay Coil Open 686 Relay Control ground short 687 Relay coil short to powe...

Page 145: ...3 low 1521 CHT higher than expected 1 1522 CHT higher than expected 2 1531 IVS Brake Trans Park interlock failure 1541 AUX analog PUD1 high 1542 AUX analog PUD1 low 1543 AUX analog PUD2 high 1544 AUX analog PUD2 low 1545 AUX analog PUD3 high Code Description 1551 AUX DIG1 high 1552 AUX DIG1 low 1553 AUX DIG2 high 1554 AUX DIG2 low 1555 AUX DIG3 high 1556 AUX DIG3 low 1561 AUX analog PD2 high 1562 ...

Page 146: ...t 2120 FPP1 invalid voltage and FPP2 disagrees with IVS 2121 FPP1 lower than FPP2 2122 FPP1 high voltage 2123 FPP1 low voltage 2125 FPP2 invalid voltage and FPP1 disagrees with IVS 2126 FPP1 higher than FPP2 2127 FPP2 low voltage 2128 FPP2 high voltage Code Description 2130 IVS stuck at idle FPP1 2 match 2131 IVS stuck off idle FPP1 2 match 2135 TPS1 2 simultaneous voltages out of range 2139 FPP1 ...

Page 147: ...l Shorted 2315 Primary Loop Open or Low side Short to Ground 2316 Primary Coil Shorted 2318 Primary Loop Open or Low side Short to Ground 2319 Primary Coil Shorted 2321 Primary Loop Open or Low side Short to Ground 2322 Primary Coil Shorted 2618 Tach output ground short 2619 Tach output short to power For further engine fault code troubleshooting and diagnostic information refer to the Ford MSG 42...

Page 148: ...shing on both controllers determine the fault code on one controller at a time 4 Determine the error source The red LED indicates the error source and will flash two separate codes The first code will indicate the first digit of the two digit code flashing once per second It will then pause for 1 5 seconds and flash the second digit once per 0 5 second 5 Determine the error type The green LED indi...

Page 149: ...he operating envelope 21 Angle sensor not active Power relays disengaged Inspect boom angle sensor for proper operation and be sure it is connected to boom properly OR replace boom angle sensor 22 String potentiometer not active Power relays disengaged Inspect string potentiometer for proper operation and be sure it is connected to boom properly OR replace string potentiometer 23 Power relay outpu...

Page 150: ...te overload system 12 Value too high Power relays disengaged String potentiometer wiring open or shorted to voltage Repair wiring and or connections OR replace string potentiometer and calibrate overload system 15 Value too low Power relays disengaged String potentiometer wiring open or shorted to ground Repair wiring and or connections OR replace string potentiometer and calibrate overload system...

Page 151: ...en or shorted to voltage Repair wiring and or connections OR replace string potentiometer and calibrate overload system 15 Value too low Power relays disengaged String potentiometer wiring open OR shorted to ground OR string potentiometer is faulty Repair wiring and or connections OR replace string potentiometer and calibrate overload system 16 Output short low Power relays disengaged String poten...

Page 152: ...ys disengaged Boom angle sensor wiring open or shorted to voltage OR sensor is out of operating range Repair wiring and or connections OR adjust or replace boom angle sensor and calibrate overload system 15 Value too low Power relays disengaged Boom angle sensor wiring open OR shorted to ground OR sensor is out of operating range Repair wiring and or connections OR adjust or replace boom angle sen...

Page 153: ...and or connections OR adjust or replace boom angle sensor and calibrate overload system 15 Value too low Power relays disengaged Boom angle sensor wiring open OR shorted to ground OR sensor is out of operating range Repair wiring and or connections OR adjust or replace boom angle sensor and calibrate overload system 16 Output short low Power relays disengaged Boom angle sensor wiring open OR short...

Page 154: ... cell wiring open OR shorted to voltage Platform may be reverse loaded Repair wiring and or connections OR replace platform load cell OR remove excess weight from platform 15 Value too low Power relays disengaged Load cell wiring open OR shorted to ground Repair wiring and or connections OR replace platform load cell and calibrate overload system Check for binding of the overload component linkage...

Page 155: ...nd calibrate overload system OR remove excess weight from platform 15 Value too low Power relays disengaged Load cell wiring open OR shorted to ground Platform may be reverse loaded Repair wiring and or connections OR replace platform load cell and calibrate overload system Check for binding of the overload component linkage and be sure platform is NOT on the ground OR supported from underneath 16...

Page 156: ...Read understand and obey the safety rules and operating instructions in the appropriate operator s manual on your machine Be sure that all necessary tools and test equipment are available and ready for use About This Section There are two groups of schematics in this section Electrical Schematics Electrocution burn hazard Contact with electrically charged circuits could result in death or serious ...

Page 157: ...or RPM solenoid Connection no terminal T circuits connect at terminal Circuits crossing no connection Quick disconnect terminal Circuit breaker with amperage Key switch Toggle switch DPDT Toggle switch SPDT Pump or Motor Tilt sensor Horn button normally open Emergency stop button normally closed Resistor with ohm value Battery seperator Gauge sending unit Oil temperature switch normally open Coola...

Page 158: ...ine or motor Shuttle valve 2 position 3 way Differential sensing valve Filter with bypass relief valve Relief valve with pressure setting Priority flow regulator valve Solenoid operated proportional valve Directional valve mechanically activated Flow divider combiner valve Pilot operated 3 position 3 way shuttle valve Solenoid operated 2 position 3 way directional valve Counterbalance valve with p...

Page 159: ...8492 Limit Swi tch Locati on Legend All models except as noted 1 LSB1RO 2 LSB2S 3 Primary boom angle sensor excludes the S 60 HC 1 LST3O 2 LST2O 3 LST1O S 60 HC S 60X and S 60XC as noted 1 String pot S 60 HC MODELS 2 LST3S S 60X S 60XC 3 LSB1ES S 60X S 60XC 1 LS18 LS18A CE MODELS 2 LSB1EO S 60X S 60XC 3 Primary boom angle sensor S 60 HC ...

Page 160: ...y Layout Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 143 Ford Engi ne Rel ay Layout Ford MSG 425 EFI 1 Power Relay 2 Fuel Pump Relay 3 Starter Relay 4 Starter 20A 5 Empty 6 Fuse 1 10A 7 Fuse 2 5A 8 Fuse 3 10A 9 Fuse 4 15A 10 Fuse 5 15A ...

Page 161: ...Fuel Pump Diode D22 6A Alternator Ext Relays CR2B Ignition on CR5B Horn CR6 Fuel pump CR17B Hydraulic oil cooler option CR23B Engine accessory CR39B Auxiliary pump Perkins 404F 22 Fuses F10 15A Relay power F11A 15A ARD Injector 1 F11B 15A ARD Injector 2 F11C 5A Linear solenoid F12 7 5A Engine start F17 10A Fuel Alternator Ext F22A 15A Glow plug 1 F22B 20A Glow plug 2 F22C 20A ARD Glow plug Diode D...

Page 162: ...September 2016 Service and Repair Manual 145 Electrical Schematics Options Ford MSG 425 Engine Wire Harness ...

Page 163: ...Service and Repair Manual September 2016 146 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ford M SG 425 EFI Engine Wire H arness Ford MSG 425 EFI Engine Wire Harness ...

Page 164: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 147 Deutz D 2 9 L4 Engine Wire Har ness Deutz D 2 9 L4 Engine Wire Harness ...

Page 165: ...Service and Repair Manual September 2016 148 Deutz D 2 9 L4 Engine Wire Harness ...

Page 166: ...September 2016 Service and Repair Manual 149 Perkins 404F 22 Engine Wire Harness ...

Page 167: ...Service and Repair Manual September 2016 150 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Perki ns 404F 22 Engi ne Wire H arness Perkins 404F 22 Engine Wire Harness ...

Page 168: ... Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 151 Electrical Schem atic Opti ons Deutz D 2011L03i TD 2011L04i and Perkins 404D 22 Electrical Schematic Options Deutz D2011L03i TD2011L04i and Perkins 404D 22 ...

Page 169: ...Service and Repair Manual September 2016 152 Electrical Schematic Options Deutz D2011L03i TD2011L04i and Perkins 404D 22 ...

Page 170: ...September 2016 Service and Repair Manual 153 Electrical Schematic Options Deutz D 2 9 L4 ...

Page 171: ...Service and Repair Manual September 2016 154 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Opti ons Deutz D 2 9 L4 Electrical Schematic Options Deutz D 2 9 L4 ...

Page 172: ...eptember 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 155 Electrical Schem atic Opti ons Perkins 404F 22 Electrical Schematic Options Perkins 404F 22 ...

Page 173: ...Service and Repair Manual September 2016 156 Electrical Schematic Options Perkins 404F 22 ...

Page 174: ...September 2016 Service and Repair Manual 157 Wiring Diagram 3kW Hydraulic Generator ...

Page 175: ...Service and Repair Manual September 2016 158 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Wiring Diagram 3kW Hydraulic Gener ator Wiring Diagram 3kW Hydraulic Generator ...

Page 176: ...2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 159 Wiring Diagram 12kW Hydr aulic Generator Wel der Option Wiring Diagram 12kW Hydraulic Generator Welder Option ...

Page 177: ...Service and Repair Manual September 2016 160 Wiring Diagram 12kW Hydraulic Generator Welder Option ...

Page 178: ...September 2016 Service and Repair Manual 161 Electrical Schematic 12kW Hydraulic Generator Welder Option ...

Page 179: ...ir Manual September 2016 162 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic 12kW Hydraulic Generator W elder Opti on Electrical Schematic 12kW Hydraulic Generator Welder Option ...

Page 180: ...Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 163 Hydraulic Schem atic 12kW Hydraulic Generator W elder Opti on Hydraulic Schematic 12kW Hydraulic Generator Welder Option ...

Page 181: ...Service and Repair Manual September 2016 164 Hydraulic Schematic 12kW Hydraulic Generator Welder Option ...

Page 182: ...September 2016 Service and Repair Manual 165 Hydraulic Schematics Hydraulic Schematic 2WD Models ...

Page 183: ...Service and Repair Manual September 2016 166 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Hydraulic Schem atic 2WD M odels Hydraulic Schematic 2WD Models ...

Page 184: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 167 Hydraulic Schem atic 4WD M odels Hydraulic Schematic 4WD Models ...

Page 185: ...Service and Repair Manual September 2016 168 Hydraulic Schematic 4WD Models ...

Page 186: ...September 2016 Service and Repair Manual 169 Electrical Schematics AN SI and C SA Models Electrical Schematic Ford MSG 425 EFI Models ANSI CSA ...

Page 187: ... Repair Manual September 2016 170 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic For d M SG 425 EFI M odels ANSI C SA Electrical Schematic Ford MSG 425 EFI Models ANSI CSA ...

Page 188: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 171 Electrical Schematic Ford MSG 425 EFI Models ANSI CSA ...

Page 189: ...Service and Repair Manual September 2016 172 Electrical Schematic Ford MSG 425 EFI Models ANSI CSA ...

Page 190: ...September 2016 Service and Repair Manual 173 Ground Control Box Terminal Strip Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...

Page 191: ...6 174 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am Ford MSG 425 EFI Models AN SI CSA Ground Control Box Terminal Strip Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...

Page 192: ...ual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 175 Ground C ontrol Box Switch Panel Wiring Di agram For d MSG 425 EFI M odels ANSI C SA Ground Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...

Page 193: ...Service and Repair Manual September 2016 176 Ground Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...

Page 194: ...September 2016 Service and Repair Manual 177 Platform Control Box Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...

Page 195: ...September 2016 178 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am Ford MSG 425 EFI M odels AN SI CSA Platform Control Box Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...

Page 196: ... Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 179 Platform C ontrol Box Switch Panel Wiring Diagram For d M SG 425 EFI M odels AN SI C SA Platform Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...

Page 197: ...Service and Repair Manual September 2016 180 Platform Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models ANSI CSA ...

Page 198: ...September 2016 Service and Repair Manual 181 Electrical Schematic Deutz D2011L03i Models ANSI CSA ...

Page 199: ...nd Repair Manual September 2016 182 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Deutz D2011L03i M odels ANSI C SA Electrical Schematic Deutz D2011L03i Models ANSI CSA ...

Page 200: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 183 Electrical Schematic Deutz D2011L03i Models ANSI CSA ...

Page 201: ...Service and Repair Manual September 2016 184 Electrical Schematic Deutz D2011L03i Models ANSI CSA ...

Page 202: ...September 2016 Service and Repair Manual 185 Electrical Schematic Deutz TD2011L04i Models ANSI CSA ...

Page 203: ... Repair Manual September 2016 186 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Deutz TD2011L04i M odels AN SI C SA Electrical Schematic Deutz TD2011L04i Models ANSI CSA ...

Page 204: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 187 Electrical Schematic Deutz TD2011L04i Models ANSI CSA ...

Page 205: ...Service and Repair Manual September 2016 188 Electrical Schematic Deutz TD2011L04i Models ANSI CSA ...

Page 206: ...September 2016 Service and Repair Manual 189 Ground Control Box Terminal Strip Wiring Diagram Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 207: ...S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am D eutz D 2011L03i TD 2011L04i Models AN SI CSA Ground Control Box Terminal Strip Wiring Diagram Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 208: ...o 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 191 Ground C ontrol Box Switch Panel Wiring Di agram Deutz D2011L03i TD2011L04i M odels ANSI C SA Ground Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 209: ...Service and Repair Manual September 2016 192 Ground Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 210: ...September 2016 Service and Repair Manual 193 Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 211: ...016 194 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am D eutz D 2011L03i TD 2011L04i Models AN SI CSA Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 212: ... 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 195 Platform C ontrol Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i M odels ANSI C SA Platform Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 213: ...Service and Repair Manual September 2016 196 Platform Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 214: ...September 2016 Service and Repair Manual 197 Electrical Schematic Deutz D 2 9 L4 Models ANSI CSA ...

Page 215: ...and Repair Manual September 2016 198 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Deutz D 2 9 L4 Models AN SI CSA Electrical Schematic Deutz D 2 9 L4 Models ANSI CSA ...

Page 216: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 199 Electrical Schematic Deutz D 2 9 L4 Models ANSI CSA ...

Page 217: ...Service and Repair Manual September 2016 200 Electrical Schematic Deutz D 2 9 L4 Models ANSI CSA ...

Page 218: ...September 2016 Service and Repair Manual 201 Ground Control Box Terminal Strip Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...

Page 219: ...16 202 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am D eutz D 2 9 L4 M odels ANSI C SA Ground Control Box Terminal Strip Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...

Page 220: ...anual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 203 Ground C ontrol Box Switch Panel Wiring Di agram Deutz D 2 9 L4 M odels ANSI C SA Ground Control Box Switch Panel Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...

Page 221: ...Service and Repair Manual September 2016 204 Ground Control Box Switch Panel Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...

Page 222: ...September 2016 Service and Repair Manual 205 Platform Control Box Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...

Page 223: ... September 2016 206 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am D eutz D 2 9 L4 M odels ANSI C SA Platform Control Box Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...

Page 224: ...nual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 207 Platform C ontrol Box Switch Panel Wiring Diagram Deutz D 2 9 L4 Models AN SI CSA Platform Control Box Switch Panel Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...

Page 225: ...Service and Repair Manual September 2016 208 Platform Control Box Switch Panel Wiring Diagram Deutz D 2 9 L4 Models ANSI CSA ...

Page 226: ...September 2016 Service and Repair Manual 209 Electrical Schematic Perkins 404D 22 Models ANSI CSA ...

Page 227: ...nd Repair Manual September 2016 210 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Perkins 404D 22 M odels ANSI C SA Electrical Schematic Perkins 404D 22 Models ANSI CSA ...

Page 228: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 211 Electrical Schematic Perkins 404D 22 Models ANSI CSA ...

Page 229: ...Service and Repair Manual September 2016 212 Electrical Schematic Perkins 404D 22 Models ANSI CSA ...

Page 230: ...September 2016 Service and Repair Manual 213 Ground Control Box Terminal Strip Wiring Diagram Perkins 404D 22 Models ANSI CSA ...

Page 231: ...16 214 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am Perki ns 404D 22 Models AN SI CSA Ground Control Box Terminal Strip Wiring Diagram Perkins 404D 22 Models ANSI CSA ...

Page 232: ...anual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 215 Ground C ontrol Box Switch Panel Wiring Di agram Perkins 404D 22 Models AN SI CSA Ground Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models ANSI CSA ...

Page 233: ...Service and Repair Manual September 2016 216 Ground Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models ANSI CSA ...

Page 234: ...September 2016 Service and Repair Manual 217 Platform Control Box Wiring Diagram Perkins 404D 22 Models ANSI CSA ...

Page 235: ... September 2016 218 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am Perki ns 404D 22 Models AN SI CSA Platform Control Box Wiring Diagram Perkins 404D 22 Models ANSI CSA ...

Page 236: ...ual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 219 Platform C ontrol Box Switch Panel Wiring Diagram Perkins 404D 22 M odels ANSI C SA Platform Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models ANSI CSA ...

Page 237: ...Service and Repair Manual September 2016 220 Platform Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models ANSI CSA ...

Page 238: ...September 2016 Service and Repair Manual 221 Electrical Schematic Perkins 404F 22 Models ANSI CSA ...

Page 239: ...nd Repair Manual September 2016 222 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Perkins 404F 22 M odels ANSI C SA Electrical Schematic Perkins 404F 22 Models ANSI CSA ...

Page 240: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 223 Electrical Schematic Perkins 404F 22 Models ANSI CSA ...

Page 241: ...Service and Repair Manual September 2016 224 Electrical Schematic Perkins 404F 22 Models ANSI CSA ...

Page 242: ...September 2016 Service and Repair Manual 225 Ground Control Box Terminal Strip Wiring Diagram Perkins 404F 22 Models ANSI CSA ...

Page 243: ...16 226 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am Perki ns 404F 22 Models AN SI CSA Ground Control Box Terminal Strip Wiring Diagram Perkins 404F 22 Models ANSI CSA ...

Page 244: ...nual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 227 Ground C ontrol Box Switch Panel Wiring Di agram Perkins 404F 22 M odels AN SI CSA Ground Control Box Switch Panel Wiring Diagram Perkins 404F 22 Models ANSI CSA ...

Page 245: ...Service and Repair Manual September 2016 228 Ground Control Box Switch Panel Wiring Diagram Perkins 404F 22 Models ANSI CSA ...

Page 246: ...September 2016 Service and Repair Manual 229 Platform Control Box Wiring Diagram Perkins 404F 22 Models ANSI CSA ...

Page 247: ... September 2016 230 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am Perki ns 404F 22 Models AN SI CSA Platform Control Box Wiring Diagram Perkins 404F 22 Models ANSI CSA ...

Page 248: ...ual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 231 Platform C ontrol Box Switch Panel Wiring Diagram Perkins 404F 22 M odels ANSI C SA Platform Control Box Switch Panel Wiring Diagram Perkins 404F 22 Models ANSI CSA ...

Page 249: ...Service and Repair Manual September 2016 232 Platform Control Box Switch Panel Wiring Diagram Perkins 404F 22 Models ANSI CSA ...

Page 250: ...September 2016 Service and Repair Manual 233 Electrical Schematic S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 251: ...al September 2016 234 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic S 60X S 60XC Ford M SG 425 EFI Models AN SI CSA Electrical Schematic S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 252: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 235 Electrical Schematic S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 253: ...Service and Repair Manual September 2016 236 Electrical Schematic S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 254: ...September 2016 Service and Repair Manual 237 Ground Control Box Terminal Strip Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 255: ... S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am S 60X S 60XC For d M SG 425 EFI M odels AN SI C SA Ground Control Box Terminal Strip Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 256: ...492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 239 Ground C ontrol Box Terminal Strip Wiring Di agr am S 60X S 60XC For d M SG 425 EFI M odels AN SI C SA Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 257: ...Service and Repair Manual September 2016 240 Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 258: ...September 2016 Service and Repair Manual 241 Platform Control Box Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 259: ...242 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am S 60X S 60XC For d M SG 425 EFI M odels AN SI C SA Platform Control Box Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 260: ...68492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 243 Platform C ontrol Box Switch Panel Wiring Diagram S 60X S 60XC Ford MSG 425 EFI M odels AN SI CSA Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 261: ...Service and Repair Manual September 2016 244 Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Ford MSG 425 EFI Models ANSI CSA ...

Page 262: ...September 2016 Service and Repair Manual 245 Electrical Schematic S 60X S 60XC Deutz D2011L03i Models ANSI CSA ...

Page 263: ...al September 2016 246 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic S 60X S 60XC D eutz D 2011L03i Models AN SI CSA Electrical Schematic S 60X S 60XC Deutz D2011L03i Models ANSI CSA ...

Page 264: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 247 Electrical Schematic S 60X S 60XC Deutz D2011L03i Models ANSI CSA ...

Page 265: ...Service and Repair Manual September 2016 248 Electrical Schematic S 60X S 60XC Deutz D2011L03i Models ANSI CSA ...

Page 266: ...September 2016 Service and Repair Manual 249 Electrical Schematic S 60X S 60XC Deutz TD2011L04i Models ANSI CSA ...

Page 267: ...l September 2016 250 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic S 60X S 60XC D eutz TD 2011L04i M odels AN SI CSA Electrical Schematic S 60X S 60XC Deutz TD2011L04i Models ANSI CSA ...

Page 268: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 251 Electrical Schematic S 60X S 60XC Deutz TD2011L04i Models ANSI CSA ...

Page 269: ...Service and Repair Manual September 2016 252 Electrical Schematic S 60X S 60XC Deutz TD2011L04i Models ANSI CSA ...

Page 270: ...September 2016 Service and Repair Manual 253 Ground Control Box Terminal Strip Wiring Diagram S 60X S 60XC Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 271: ...60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am D eutz D 2011L03i TD 2011L04i Models AN SI CSA Ground Control Box Terminal Strip Wiring Diagram S 60X S 60XC Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 272: ... S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 255 Ground C ontrol Box Switch Panel Wiring Di agram S 60X S 60XC D eutz D 2011L03i TD 2011L04i Model s AN SI CSA Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 273: ...Service and Repair Manual September 2016 256 Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 274: ...September 2016 Service and Repair Manual 257 Platform Control Box Wiring Diagram S 60X S 60XC Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 275: ... S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am S 60X S 60XC Deutz D2011L03i TD2011L04i M odels ANSI C SA Platform Control Box Wiring Diagram S 60X S 60XC Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 276: ...S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 259 Platform C ontrol Box Switch Panel Wiring Diagram S 60X S 60XC D eutz D 2011L03i TD 2011L04i Models AN SI CSA Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 277: ...Service and Repair Manual September 2016 260 Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Deutz D2011L03i TD2011L04i Models ANSI CSA ...

Page 278: ...September 2016 Service and Repair Manual 261 Electrical Schematic S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...

Page 279: ...ual September 2016 262 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic S 60X S 60XC D eutz D 2 9 L4 M odels ANSI C SA Electrical Schematic S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...

Page 280: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 263 Electrical Schematic S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...

Page 281: ...Service and Repair Manual September 2016 264 Electrical Schematic S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...

Page 282: ...September 2016 Service and Repair Manual 265 Ground Control Box Terminal Strip Wiring Diagram S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...

Page 283: ...S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am S 60X S 60XC Deutz D 2 9 L4 Models AN SI CSA Ground Control Box Terminal Strip Wiring Diagram S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...

Page 284: ...Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 267 Ground C ontrol Box Switch Panel Wiring Di agram S 60X S 60XC Deutz D 2 9 L4 AN SI C SA Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Deutz D 2 9 L4 ANSI CSA ...

Page 285: ...Service and Repair Manual September 2016 268 Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Deutz D 2 9 L4 ANSI CSA ...

Page 286: ...September 2016 Service and Repair Manual 269 Platform Control Box Wiring Diagram S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...

Page 287: ...016 270 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am S 60X S 60XC Deutz D 2 9 L4 Models AN SI CSA Platform Control Box Wiring Diagram S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...

Page 288: ...268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 271 Platform C ontrol Box Switch Panel Wiring Diagram S 60X S 60XC D eutz D 2 9 L4 M odels ANSI C SA Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...

Page 289: ...Service and Repair Manual September 2016 272 Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Deutz D 2 9 L4 Models ANSI CSA ...

Page 290: ...September 2016 Service and Repair Manual 273 Electrical Schematic S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 291: ...ual September 2016 274 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic S 60X S 60XC Perki ns 404D 22 Models AN SI CSA Electrical Schematic S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 292: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 275 Electrical Schematic S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 293: ...Service and Repair Manual September 2016 276 Electrical Schematic S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 294: ...September 2016 Service and Repair Manual 277 Ground Control Box Terminal Strip Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 295: ... 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am S 60X S 60XC Perkins 404D 22 M odels ANSI C SA Ground Control Box Terminal Strip Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 296: ...1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 279 Ground C ontrol Box Switch Panel Wiring Di agram S 60X S 60XC Perki ns 404D 22 M odels ANSI C SA Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 297: ...Service and Repair Manual September 2016 280 Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 298: ...September 2016 Service and Repair Manual 281 Platform Control Box Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 299: ...16 282 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am S 60X S 60XC Perkins 404D 22 M odels ANSI C SA Platform Control Box Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 300: ...268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 283 Platform C ontrol Box Switch Panel Wiring Diagram S 60X S 60XC Perki ns 404D 22 Models AN SI CSA Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 301: ...Service and Repair Manual September 2016 284 Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Perkins 404D 22 Models ANSI CSA ...

Page 302: ...September 2016 Service and Repair Manual 285 Electrical Schematic S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 303: ...ual September 2016 286 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic S 60X S 60XC Perki ns 404F 22 Models AN SI CSA Electrical Schematic S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 304: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 287 Electrical Schematic S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 305: ...Service and Repair Manual September 2016 288 Electrical Schematic S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 306: ...September 2016 Service and Repair Manual 289 Ground Control Box Terminal Strip Wiring Diagram S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 307: ... 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am S 60X S 60XC Perkins 404F 22 M odels ANSI C SA Ground Control Box Terminal Strip Wiring Diagram S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 308: ...268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 291 Ground C ontrol Box Switch Panel Wiring Di agram S 60X S 60XC Perki ns 404F 22 M odels AN SI C SA Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 309: ...Service and Repair Manual September 2016 292 Ground Control Box Switch Panel Wiring Diagram S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 310: ...September 2016 Service and Repair Manual 293 Platform Control Box Wiring Diagram S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 311: ...16 294 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am S 60X S 60XC Perkins 404F 22 M odels ANSI C SA Platform Control Box Wiring Diagram S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 312: ...268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 295 Platform C ontrol Box Switch Panel Wiring Diagram S 60X S 60XC Perki ns 404F 22 Models AN SI CSA Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 313: ...Service and Repair Manual September 2016 296 Platform Control Box Switch Panel Wiring Diagram S 60X S 60XC Perkins 404F 22 Models ANSI CSA ...

Page 314: ...September 2016 Service and Repair Manual 297 Electrical Schematics C E Models Electrical Schematic Ford MSG 425 EFI Models CE ...

Page 315: ...ce and Repair Manual September 2016 298 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic For d M SG 425 EFI M odels CE Electrical Schematic Ford MSG 425 EFI Models CE ...

Page 316: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 299 Electrical Schematic Ford MSG 425 EFI Models CE ...

Page 317: ...Service and Repair Manual September 2016 300 Electrical Schematic Ford MSG 425 EFI Models CE ...

Page 318: ...September 2016 Service and Repair Manual 301 Ground Control Box Terminal Strip Wiring Diagram Ford MSG 425 EFI Models CE ...

Page 319: ...ber 2016 302 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am Ford MSG 425 EFI Models CE Ground Control Box Terminal Strip Wiring Diagram Ford MSG 425 EFI Models CE ...

Page 320: ...ir Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 303 Ground C ontrol Box Switch Panel Wiring Di agram For d MSG 425 EFI M odels C E Ground Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models CE ...

Page 321: ...Service and Repair Manual September 2016 304 Ground Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models CE ...

Page 322: ...September 2016 Service and Repair Manual 305 Platform Control Box Wiring Diagram Ford MSG 425 EFI Models CE ...

Page 323: ...anual September 2016 306 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am Ford MSG 425 EFI M odels CE Platform Control Box Wiring Diagram Ford MSG 425 EFI Models CE ...

Page 324: ... Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 307 Platform C ontrol Box Switch Panel Wiring Diagram For d M SG 425 EFI M odels CE Platform Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models CE ...

Page 325: ...Service and Repair Manual September 2016 308 Platform Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models CE ...

Page 326: ...September 2016 Service and Repair Manual 309 Electrical Schematic Deutz D2011L03i Models CE ...

Page 327: ...vice and Repair Manual September 2016 310 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Deutz D2011L03i M odels CE Electrical Schematic Deutz D2011L03i Models CE ...

Page 328: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 311 Electrical Schematic Deutz D2011L03i Models CE ...

Page 329: ...Service and Repair Manual September 2016 312 Electrical Schematic Deutz D2011L03i Models CE ...

Page 330: ...September 2016 Service and Repair Manual 313 Electrical Schematic Deutz TD2011L04i Models CE ...

Page 331: ...ice and Repair Manual September 2016 314 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Deutz TD2011L04i M odels CE Electrical Schematic Deutz TD2011L04i Models CE ...

Page 332: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 315 Electrical Schematic Deutz TD2011L04i Models CE ...

Page 333: ...Service and Repair Manual September 2016 316 Electrical Schematic Deutz TD2011L04i Models CE ...

Page 334: ...September 2016 Service and Repair Manual 317 Ground Control Box Terminal Strip Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...

Page 335: ... S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am D eutz D 2011L03i TD 2011L04i Models CE Ground Control Box Terminal Strip Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...

Page 336: ...Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 319 Ground C ontrol Box Switch Panel Wiring Di agram Deutz D2011L03i TD2011L04i M odels C E Ground Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...

Page 337: ...Service and Repair Manual September 2016 320 Ground Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...

Page 338: ...September 2016 Service and Repair Manual 321 Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...

Page 339: ...mber 2016 322 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am D eutz D 2011L03i TD 2011L04i Models CE Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...

Page 340: ...art No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 323 Platform C ontrol Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i M odels CE Platform Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...

Page 341: ...Service and Repair Manual September 2016 324 Platform Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models CE ...

Page 342: ...September 2016 Service and Repair Manual 325 Electrical Schematic Perkins 404D 22 Models CE ...

Page 343: ...vice and Repair Manual September 2016 326 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Perkins 404D 22 M odels C E Electrical Schematic Perkins 404D 22 Models CE ...

Page 344: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 327 Electrical Schematic Perkins 404D 22 Models CE ...

Page 345: ...Service and Repair Manual September 2016 328 Electrical Schematic Perkins 404D 22 Models CE ...

Page 346: ...September 2016 Service and Repair Manual 329 Ground Control Box Terminal Strip Wiring Diagram Perkins 404D 22 Models CE ...

Page 347: ...ber 2016 330 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am Perki ns 404D 22 Models CE Ground Control Box Terminal Strip Wiring Diagram Perkins 404D 22 Models CE ...

Page 348: ...pair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 331 Ground C ontrol Box Switch Panel Wiring Di agram Perkins 404D 22 Models CE Ground Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models CE ...

Page 349: ...Service and Repair Manual September 2016 332 Ground Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models CE ...

Page 350: ...September 2016 Service and Repair Manual 333 Platform Control Box Wiring Diagram Perkins 404D 22 Models CE ...

Page 351: ...Manual September 2016 334 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am Perki ns 404D 22 Models CE Platform Control Box Wiring Diagram Perkins 404D 22 Models CE ...

Page 352: ...ir Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 335 Platform C ontrol Box Switch Panel Wiring Diagram Perkins 404D 22 M odels C E Platform Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models CE ...

Page 353: ...Service and Repair Manual September 2016 336 Platform Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models CE ...

Page 354: ...September 2016 Service and Repair Manual 337 Electrical Schematic S 60 HC CE ...

Page 355: ...Service and Repair Manual September 2016 338 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic S 60 HC CE Electrical Schematic S 60 HC CE ...

Page 356: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 339 Chassis Wiring Diagram S 60 HC C E Chassis Wiring Diagram S 60 HC CE ...

Page 357: ...Service and Repair Manual September 2016 340 Chassis Wiring Diagram S 60 HC CE ...

Page 358: ...September 2016 Service and Repair Manual 341 Ground Control Box Terminal Strip Wiring Diagram S 60 HC CE ...

Page 359: ...r Manual September 2016 342 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am S 60 HC C E Ground Control Box Terminal Strip Wiring Diagram S 60 HC CE ...

Page 360: ...tember 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 343 Platform C ontrol Box Wiring Di agr am S 60 HC CE Platform Control Box Wiring Diagram S 60 HC CE ...

Page 361: ...Service and Repair Manual September 2016 344 Platform Control Box Wiring Diagram S 60 HC CE ...

Page 362: ...September 2016 Service and Repair Manual 345 Electrical Schematics A S Models Electrical Schematic Ford MSG 425 EFI Models AS ...

Page 363: ...ce and Repair Manual September 2016 346 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic For d M SG 425 EFI M odels AS Electrical Schematic Ford MSG 425 EFI Models AS ...

Page 364: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 347 Electrical Schematic Ford MSG 425 EFI Models AS ...

Page 365: ...Service and Repair Manual September 2016 348 Electrical Schematic Ford MSG 425 EFI Models AS ...

Page 366: ...September 2016 Service and Repair Manual 349 Ground Control Box Terminal Strip Wiring Diagram Ford MSG 425 EFI Models AS ...

Page 367: ...ber 2016 350 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am Ford MSG 425 EFI Models AS Ground Control Box Terminal Strip Wiring Diagram Ford MSG 425 EFI Models AS ...

Page 368: ...ir Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 351 Ground C ontrol Box Switch Panel Wiring Di agram For d MSG 425 EFI M odels AS Ground Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models AS ...

Page 369: ...Service and Repair Manual September 2016 352 Ground Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models AS ...

Page 370: ...September 2016 Service and Repair Manual 353 Platform Control Box Wiring Diagram Ford MSG 425 EFI Models AS ...

Page 371: ...anual September 2016 354 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am Ford MSG 425 EFI M odels AS Platform Control Box Wiring Diagram Ford MSG 425 EFI Models AS ...

Page 372: ... Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 355 Platform C ontrol Box Switch Panel Wiring Diagram For d M SG 425 EFI M odels AS Platform Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models AS ...

Page 373: ...Service and Repair Manual September 2016 356 Platform Control Box Switch Panel Wiring Diagram Ford MSG 425 EFI Models AS ...

Page 374: ...September 2016 Service and Repair Manual 357 Electrical Schematic Deutz D2011L03i Models AS ...

Page 375: ...vice and Repair Manual September 2016 358 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Deutz D2011L03i M odels AS Electrical Schematic Deutz D2011L03i Models AS ...

Page 376: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 359 Electrical Schematic Deutz D2011L03i Models AS ...

Page 377: ...Service and Repair Manual September 2016 360 Electrical Schematic Deutz D2011L03i Models AS ...

Page 378: ...September 2016 Service and Repair Manual 361 Electrical Schematic Deutz TD2011L04i Models AS ...

Page 379: ...ice and Repair Manual September 2016 362 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Deutz TD2011L04i M odels AS Electrical Schematic Deutz TD2011L04i Models AS ...

Page 380: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 363 Electrical Schematic Deutz TD2011L04i Models AS ...

Page 381: ...Service and Repair Manual September 2016 364 Electrical Schematic Deutz TD2011L04i Models AS ...

Page 382: ...September 2016 Service and Repair Manual 365 Ground Control Box Terminal Strip Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...

Page 383: ... S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am D eutz D 2011L03i TD 2011L04i Models AS Ground Control Box Terminal Strip Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...

Page 384: ... Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 367 Ground C ontrol Box Switch Panel Wiring Di agram Deutz D2011L03i TD2011L04i M odels AS Ground Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...

Page 385: ...Service and Repair Manual September 2016 368 Ground Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...

Page 386: ...September 2016 Service and Repair Manual 369 Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...

Page 387: ...mber 2016 370 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am D eutz D 2011L03i TD 2011L04i Models AS Platform Control Box Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...

Page 388: ...art No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 371 Platform C ontrol Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i M odels AS Platform Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...

Page 389: ...Service and Repair Manual September 2016 372 Platform Control Box Switch Panel Wiring Diagram Deutz D2011L03i TD2011L04i Models AS ...

Page 390: ...September 2016 Service and Repair Manual 373 Electrical Schematic Perkins 404D 22 Models AS ...

Page 391: ...vice and Repair Manual September 2016 374 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Electrical Schem atic Perkins 404D 22 M odels AS Electrical Schematic Perkins 404D 22 Models AS ...

Page 392: ...September 2016 Service and Repair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 375 Electrical Schematic Perkins 404D 22 Models CE ...

Page 393: ...Service and Repair Manual September 2016 376 Electrical Schematic Perkins 404D 22 Models AS ...

Page 394: ...September 2016 Service and Repair Manual 377 Ground Control Box Terminal Strip Wiring Diagram Perkins 404D 22 Models AS ...

Page 395: ...ber 2016 378 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Ground C ontrol Box Terminal Strip Wiring Di agr am Perki ns 404D 22 Models AS Ground Control Box Terminal Strip Wiring Diagram Perkins 404D 22 Models AS ...

Page 396: ...pair Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 379 Ground C ontrol Box Switch Panel Wiring Di agram Perkins 404D 22 Models AS Ground Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models AS ...

Page 397: ...Service and Repair Manual September 2016 380 Ground Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models AS ...

Page 398: ...September 2016 Service and Repair Manual 381 Platform Control Box Wiring Diagram Perkins 404D 22 Models AS ...

Page 399: ...Manual September 2016 382 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC Part No 1268492 Platform C ontrol Box Wiring Di agr am Perki ns 404D 22 Models AS Platform Control Box Wiring Diagram Perkins 404D 22 Models AS ...

Page 400: ...ir Manual Part No 1268492 S 60 S 65 S 60 TRAX S 65 TRAX S 60 HC S 60X S 60XC 383 Platform C ontrol Box Switch Panel Wiring Diagram Perkins 404D 22 M odels AS Platform Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models AS ...

Page 401: ...air Manual September 2016 384 Platform Control Box Switch Panel Wiring Diagram Perkins 404D 22 Models AS S 60 S 65 S 60 TR AX S 65 TR AX S 60 HC S 60X S 60XC Part No 1268492 Service and R epair M anual September 2016 ...

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