Genie GTH-1056, Service And Repair Manual

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Service and Repair Manual April 2017
Operator's Compartment
40 GTH-1056 Part No. 1278145
How t o R emove t he Joystic k - Models wit h D ual J oys tic ks
How to Remove the Joystick -
Models with Dual Joysticks
1 Disconnect the battery from the machine.
Electrocution/burn hazard.
Contact with electrically charged
circuits could result in death or
serious injury. Remove all rings,
watches and other jewelry.
2 Remove the fasteners securing the joystick
mount panel to the side console.
3 Tag and disconnect the joystick wire harness
from the machine.
4 Tag, disconnect and plug the hoses from ports
1, 2, 3, 4 and P of the joystick. Cap the fittings.
5 Locate the tee fitting which joins together the
hydraulic hoses from port T of both joysticks to
the tank return hydraulic hose.
6 With the tee fitting above the top of the
hydraulic tank, tag, disconnect and plug the
tank return hydraulic hose from the tee fitting.
Cap the fitting.
Note: Removing the hydraulic hose from port T of
the joystick with the joystick below the hydraulic oil
level in the hydraulic tank will result in excessive
hydraulic fluid leaking from the hose. Do not
disconnect the hose from the port if the joystick is
below the hydraulic oil level in the hydraulic tank.
7 Remove the fasteners securing the joystick to
the mount panel. Remove the joystick.
How t o R emove t he Brake Pedal Ass embl y
How to Remove the Brake Pedal
Assembly
1 Disconnect the battery from the machine.
Electrocution/burn hazard.
Contact with electrically charged
circuits could result in death or
serious injury. Remove all rings,
watches and other jewelry.
2 Fully press and release the brake pedal a
minimum of 10 times to release the hydraulic
pressure in the brake system.
3 Tag, disconnect and plug the hydraulic hoses
at ports BP and BT of the secondary hydraulic
manifold. Cap the fittings.
Bodily injury hazard. Spraying
hydraulic oil can penetrate and
burn skin. Loosen hydraulic
connections very slowly to allow
the oil pressure to dissipate
gradually. Do not allow oil to
squirt or spray.
4 Follow the hydraulic hose from port A of the
brake pedal manifold to the brake manifold.
Tag, disconnect and plug this hydraulic hose at
the brake manifold. Cap the fitting.
5 Remove the fasteners securing the brake
pedal assembly to the dash frame.
6 Gently rotate the brake pedal in an upwards
direction and slowly move the brake pedal
assembly away from the dash frame while
feeding all loose hoses through the opening of
the chassis.