Genesys GEN10-500 User Manual Download Page 9

SAFETY INSTRUCTIONS

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ENVIRONMENTAL CONDITIONS

The Genesys

power supply series safety approval applies to the following operating conditions:

*Indoor use

*Ambient temperature: 0 C to 50 C

*Maximum relative humidity: 90% (no condensation)

*Altitude: up to 3000m

*Pollution degree 2

TM

o

o

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Instruction manual symbol. The
instrument will be marked with this
symbol when it is necessary for the
user to refer to the instruction
manual.

CAUTION Risk of Electrical Shock.

Indicates hazardous voltage.

Indicates ground terminal.

Protective Ground Conductor Terminal

Off (Supply)

On (Supply)

Direct Current (DC)

Alternative Current (AC)

Three-Phase Alternating Current

Standby (Supply)

The WARNING sign denotes a hazard. An attention to a procedure is called.
Not following procedure correctly could result in personal injury.
A WARNING sign should not be skipped and all indicated conditions must be
fully understood and met.

The CAUTION sign denotes a hazard. An attention to a procedure is called. Not
following procedure correctly could result in damage to the equipment. Do not proceed
beyond a CAUTION sign until all indicated conditions are fully understood and met.

Do not use this product in environments with strong Electromagnetic field, corrosive
gas and conductive materials.

WARNING

CAUTION

CAUTION

3

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Summary of Contents for GEN10-500

Page 1: ...GENESYS TM GEN 5kW SERIES POWER SUPPLIES USER MANUAL This Manual Covers Models GEN8 600 GEN20 250 GEN60 85 GEN150 34 GEN10 500 GEN30 170 GEN80 65 GEN300 17 GEN16 310 GEN40 125 GEN100 50 GEN600 8 5...

Page 2: ...isturbances Immunity to Magnetic Field Voltage Dips Class A Class A AD 8KV CD 4KV 3V m Power leads 2KV Signal leads 0 5KV Common mode 2KV Differential mode 1KV 3Vrms 1A m The product herewith complies...

Page 3: ...ACTERISTICS 2 13 OUTLINE DRAWINGS 3 1 GENERAL 3 2 PREPARATION FOR USE 3 3 INITIAL INSPECTION 3 4 RACK MOUNTING 3 4 1 To install the power supply in a rack 3 4 2 Rack mount slides 3 5 LOCATION MOUNTING...

Page 4: ...5 3 2 Activated OVP protection indications 5 3 3 Resetting the OVP circuit 5 4 UNDER VOLTAGE LIMIT UVL 5 4 1 Setting the UVL level 5 5 FOLDBACK PROTECTION 5 5 1 Setting the Foldback protection 5 5 2...

Page 5: ...7 2 Command set categories 7 7 3 Initialization control commands 7 7 4 ID control commands 7 7 5 Output control commands 7 7 6 Global output commands 7 7 7 Status control commands 7 8 STATUS ERROR AND...

Page 6: ...s circuitry or the buyer s supplied products This product must be returned to an authorized Nemic Lambda service facility for repairs or other warranty service For products returned to Nemic_Lambda fo...

Page 7: ...s and standards has been made and is on file at our EU representative Coutant Lambda Limited located at Kingsley Avenue Ilfracombe Devon EX34 8ES UK TM NOTE This equipment has been tested and found to...

Page 8: ...se a potential shock hazard that might cause personal injury There is a potential shock hazard at the RS232 485 and the IEEE ports when using power supplies with rated or combined voltage greater than...

Page 9: ...erminal Off Supply On Supply Direct Current DC Alternative Current AC Three PhaseAlternating Current Standby Supply The WARNING sign denotes a hazard An attention to a procedure is called Not followin...

Page 10: ...eitern L N PE und das 3 phasige Ger t mit 4 Leitern L L2 L3 PE angeschlossen werden Der PE Anschluss ist an einen festen Erder anzuschliessen Bei Festverdrahtung des Ger tes ist sicherzustellen dass d...

Page 11: ...annung AC Dieses Warnaufschrift weist auf eine Gefahr hin die eine berpr funganweisung nach sich zieht Nichteinhaltung kann zu Personensch den f hren Dieser Warnhinweis darf nicht bersprungen werden u...

Page 12: ...w the user to set the output parameters the protection levels Over Voltage protection Under Voltage limit and Foldback and preview the settings The rear panel includes the necessary connectors to cont...

Page 13: ...pply The output voltage and the current limit can be programmed by analog voltage or by resistor and can be monitored by analog voltage The power supply output can be remotely set to On or Off and ana...

Page 14: ...45 type plugs 8 contacts P N GEN RJ45 AC Input plug connector Phoenix Contact PC 6 4 STF 10 16 Output terminal shield Plastic legs for bench mounting AC cables are not provided with the power supply R...

Page 15: ...30 60 40 150 100 80 600 300 21 10 5 22 11 22 11 22 11 22 11 22 11 22 11 22 11 22 11 22 11 22 11 22 11 3 Power Factor Typ 4 Efficiency 4 5 Inrush current 5 2 Maximum Input current at 100 load 1 Input...

Page 16: ...tic restart safe mode Vout 4 digits accuracy 0 5 of rated output voltage 1count Iout 4 digits accuracy 0 5 of rated output current 1count VOLTAGE CURRENT ALARM FINE PREVIEW FOLDBACK LOCAL OUTPUT ON FR...

Page 17: ...or load voltage change equal to the unit voltage rating constant input voltage 12 For 8V 16V models the ripple is measured at 2V rated output voltage and rated output current For other models the ripp...

Page 18: ...onnector Header P N PC6 16 4 GF 10 16 Phoenix Contact 5 Chassis slides mounting holes 10 32 marked A GENERAL DEVICES P N CC3001 00 S160 or equivalent Bus Bar Detail 16V to 100V Models Table 1 Bus Bar...

Page 19: ...are not scratched or cracked Keep all packing material until the inspection has been completed If damage is detected file a claim with carrier immediately and notify the Lambda sales or service facili...

Page 20: ...se in TN TT and IT power distribution systems Depending on its input option the Genesys 5000W series can be operated from a nominal 190V to 240V three phase 47 63Hz or from a nominal 380V to 415V thre...

Page 21: ...the locknut securely 11 14 Lb inch into the base from the inside 3 Slide the helix shaped body onto theAC cable Insert the stripped wires through the strain relief base until the outer cable jacket is...

Page 22: ...ures that the power supply is operational and may be used as a basic incoming inspection check Refer to Fig 4 1 and Fig 4 2 for the location of the controls indicated in the procedure 1 Ensure that th...

Page 23: ...ay Ensure that the front panel CURRENTLED is on 6 Turn off the front panelAC power switch 7 Remove the shunt from the power supply output terminals Refer to Section 5 3 for explanation of the OVPfunct...

Page 24: ...t Baud Rate 2 Using The CURRENT adjust encoder check that the Baud Rate can be set to 1200 2400 4800 9600 and 19200 3 8 8 Address Setting 3 8 9 Baud Rate Setting 3 9 CONNECTING THE LOAD 19 Shorting th...

Page 25: ...12 10 8 6 4 2 0 2 526 1 589 0 9994 0 6285 0 3953 0 2486 0 1564 0 0983 10A 40 60 100 160 250 400 600 1000 20A 20 30 50 80 125 200 300 500 50A 8 12 20 32 50 80 125 200 100A 4 6 10 15 25 40 60 100 200A...

Page 26: ...ay be harmful to the power supply Adiode should be connected across the output The diode voltage and current rating should be greater than the power supply maximum output voltage and current rating Co...

Page 27: ...ve parts Ensure that the load wiring insulation rating is greater than or equal to the maximum output voltage of the power supply Fig 3 6 Load wires connection 8V to 100V models Fig 3 7 Bus bars shiel...

Page 28: ...s 3 Insert the stripped wires into the terminal and tighten the terminal screw securely see Fig 3 8 Fig 3 8 Load wires connection to the output connector 4 Loosen the chassis screw marked A halfway as...

Page 29: ...minimize noise pick up If shielded wires are used the shield should be connected to the ground at one point either at the power supply chassis or the load ground The optimal point for the shield grou...

Page 30: ...d wires Each load should be separately connected to the remote distribution terminals see Fig 3 14 If remote sensing is required the sensing wires should be connected to the distribution terminals or...

Page 31: ...n the maximum output voltage of the power supply Ensure that the connections at the load end are shielded to prevent accidental contact with hazardous voltages 3 10 2 Local sensing The power supply is...

Page 32: ...at the J2 mating connector is plugged securely into the rear panel sense connector J2 4 Turn On the power supply 1 If the power supply is operating in remote sense and either the positive or negative...

Page 33: ...n 4 3 Rear panel controls and connectors See Fig 4 1 to review the controls indicators and meters located on the power supply front panel TM 28 1 Number Control Indicator Description Section High reso...

Page 34: ...splay shows OUP Press again to set the UVLusing VOLTAGE encoder the current display shows UUL Main function Auxiliary function Go to local Press REM LOC to put the unit into Local REM LOC button is di...

Page 35: ...supply rear panel Refer to Table 4 2 for explanations about the rear panel connections and controls Fig 4 2 Rear panel connections and controls 1 Number Item Description Section AC input connector 2...

Page 36: ...or RS232 485 mode when IEEE option is installed Number Item Description Section 4 5 Connector for making remote sensing connections to the load for regulation of the load voltage and compensation of l...

Page 37: ...tput Voltage Programmed by remote analog External Voltage or Extenal Resistor Output Current Limit Programmed by remote analog External Voltage or External Resistor 0 10V 0 10Kohm 0 10V On High 2 15V...

Page 38: ...t Manual Pistol grip tool Handle AMP P N 58074 1 Head AMP P N 58063 2 Before making any connection turn the AC On Off switch to the Off position and wait until the front panel display has turned Off 4...

Page 39: ...dication Enable Disable the power supply output by dry contact short open with IF_COM Input for Shut Off control of the power supply output Output for indication of the power supply status No Connecti...

Page 40: ...voltage When the output is disabled press the PREV button and then rotate the VOLTAGE encoder knob The VOLTAGE meter will show the programmed output voltage for 5 seconds after the adjustment has been...

Page 41: ...ate the VOLTAGE encoder knob to adjust the OVP level The display will show OUP and the setting value for 5 seconds after the adjustment has been completed and then will return to it s previous state T...

Page 42: ...ancel the Foldback protection The power supply output will be disabled and the VOLTAGE display will show OFF Press the OUTbutton to enable the power supply output 3 Turn the power supply output Off an...

Page 43: ...en collector output with a 30V parallel zener at J1 13 referenced to the COM potential at J1 12 connected internally to the negative sense potential When the power supply operates in Constant Voltage...

Page 44: ...ay shows O7P and the ALARM LED blinks Resetting the OTP circuit can be automatic non latched or manual latched depending on the Safe orAutomatic restart mode In Safe start mode the power supply stays...

Page 45: ...ne of the units shuts down Each diode should be rated to at least the power supply rated output voltage and output current Refer to Fig 5 1 and 5 2 for series operation with local and remote sensing S...

Page 46: ...5 4 Programming via the Serial Communication port RS232 RS485 5 14 2 Series connection for positive and negative output voltage In this mode two units are configured as a positive and negative output...

Page 47: ...the number of parallel units During operation the master unit operates in CV mode regulating the load voltage at the programmed output voltage Connect the sensing circuit to local or remote sensing as...

Page 48: ...he Master Slave mode upon re application of AC power In the advanced parallel mode the total current is programmed and reported by the Master In this method the CURRENT display accuracy is 2 1 count I...

Page 49: ...K SO SO IF_COM IF_COM IF_COM 5 17 FRONT PANEL LOCKING The front panel controls can be locked to protect from accidental power supply parameter change Press and hold PREV button to toggle between Locke...

Page 50: ...e output voltage and current limit can be programmed via the front panel VOLTAGE and CURRENT encoders or via the RS232 485 port In Remote Analog mode the output voltage and current limit can be progra...

Page 51: ...d SW1 2 to its UP position for Output Current limit external programming 3 Set SW1 position 3 to select programming voltage range according to Table 6 3 4 Ensure that SW1 positions 7 and 8 are at thei...

Page 52: ...resistors to the mating plug of J1 as shown in Fig 6 2 7 Set the programming resistors to the desired resistance and turn the power supply ON Adjust the resistors to change the power supply output 1...

Page 53: ...monitor Iout monitor Vout monitor Iout monitor Signal J1 11 J1 24 J1 11 J1 24 J1 12 J1 12 0 5V 0 10V Down Up Range SW1 4 Return J1 connection Table 6 5 Monitoring signals setting FCC requirements for...

Page 54: ...s REM LOC button to put the unit into Local mode 2 Press and hold for approximately 3sec the REM LOC button The VOLTAGE display will indicate the communication port address 3 Using the VOLTAGE adjust...

Page 55: ...to set the status registers and read them while the unit is in Local mode If the Enable registers are set refer to section 7 8 the power supply will transmit SRQ s while in Local Front panel control...

Page 56: ...ELD TX RX SG SHIELD RX TX SG DB 25 CONNECTOR 8 PIN CONNECTOR REMARKS TWISTED PAIR 8 1 13 1 2 3 5 7 8 1 PIN NO HOUSING HOUSING PIN NO NAME NAME SHIELD RX TX SG SHIELD TX RX SG DB 9 CONNECTOR 8 PIN CONN...

Page 57: ...y bit The Address is sent separately from the command It is recommended to add a 100 msec software delay between query or sent command to next unit addressing Refer to section 7 7 3 for details The en...

Page 58: ...ets a numeric value the value may be up to 12 characters long 4 Carriage Return If the CR character ASCII 13 is received by itself the power supply will respond with OK and CR The Genesys 5000W series...

Page 59: ...7 7 5 Output control commands 7 7 4 ID control commands Command Description Returns the power supply model identification as an string Returns the software version as an ASCII string Returns the unit...

Page 60: ...etting level is shown in Table 5 1 Attempting to program the OVP below this level will result in execution error response E04 The OVP setting stays unchanged 15 OVP n Returns the power supply operatio...

Page 61: ...register FLT and STAT are updated Other registers are not changed Non Latching faults FB OVP SO are cleared OUT fault stays Sets the output voltage value in volts The range of voltage values is shown...

Page 62: ...tual measured current PC programmed set current SR status register 2 digit hex FR fault register 2 digit hex Example response MV 45 201 PV 45 MC 4 3257 PC 10 SR 30 FR 00 Reads Fault Conditional Regist...

Page 63: ...mmand or query received One SRQ when SEVE goes from all zeroes to any bit set Setting more SEVE bits does not cause more SRQs Positive Logic 0 No Event 1 Event Occured 7 8 STATUS ERROR AND SRQ REGISTE...

Page 64: ...tdown has occurred The supply output is turned On by front panel button or OUT 1 command The supply output is turned On by front panel button or OUT 1 command The supply output is turned On by front p...

Page 65: ...SO OFF ENA Bit Set condition Bit reset condition User command FENA nn where nn is hexadecimal User command FENA nn where nn is hexadecimal if nn 00 no fault SRQs will be generated Table 7 10 Fault Eve...

Page 66: ...command to read the register CLS and power up also clear the Status Event Register The Fault Event Register is not cleared by RST BIT Status name Status symbol Bit Set condition Bit reset condition Ch...

Page 67: ...nds with line feed On some PC systems pressing the number keypad Enter will distort displayed messages Use the alphabetic Enter instead Bits per second 9600 Data bits 8 Parity None Stop bits 1 Flow co...

Page 68: ...ge programming temperature coefficient Output current programming temperature coefficient Input impedance Absolute maximum voltage Max voltage between program inputs and supply outputs Output voltage...

Page 69: ...option Chassis ground Chassis ground SHLD 1 Output voltage programming input Output current programming input 2 IPROG_ISO 3 Ground for programming signals Ground for programming signals Output voltage...

Page 70: ...the voltage source 8 Set the programming sources to the desired levels and turn the power supply ON Perform the following procedure to configure the power supply 1 Turn the power supplyAC power switch...

Page 71: ...made only by the manufacturer or by authorized service facilities no parts replacement information is provided in the manual In case of failure unusual or erratic operation of the unit contact a Lambd...

Page 72: ...s installed adjacent to heat generating equipment Check Foldback setting and load current Connect the sense wires according to User s manual instructions Turn Off the AC power and wait until the displ...

Page 73: ...e Pressluft um das Ger t von Staub zu befreien 9 4 Justagen und Kalibrierung Interne Justage oder Kalibrierung ist nicht n tig Es gibt keinen Grund die Stromversorgung zu ffnen 9 5 Bauteilewechsel und...

Page 74: ...beitet das Ger t im Konstantspannungs Modus Strombegrenzung und Spannungseinstellungen pr fen 5 2 Die Ausgangsspannung hat eine hohe Restwelligkeit Werden die Sense Anschl sse benutzt Ist der Spannung...

Page 75: ...sen so muss das Ger t zur Reparatur gegeben werden Sicherungen d rfen ausschlie lich von daf r geschultem technischen Personal ausgewechselt werden In Tabelle 9 2 sind die Sicherungswerte aufgelistet...

Page 76: ...king power supplies line feed local operation local sensing lock front panel maintenance otp outline over voltage parallel operation parity ps_ok preview rack mounting rear panel remote sensing remote...

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