Genesis Upflow-HW Service Manual Download Page 1

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GENESIS

2 UPFLOW AND

PREMIER SER

VICE MANUAL

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REVISION#

REVISION DATE

4/10/2014

80150313

1. Read all instructions carefully before operation.

2. Avoid pinched o-rings during installation by applying (provided with install kit) NSF certified

lubricant to all seals.

3. This system is not intended for treating water that is microbiologically unsafe or of unknown

quality without adequate disinfection before or after the system.

Summary of Contents for Upflow-HW

Page 1: ...nstructions carefully before operation 2 Avoid pinched o rings during installation by applying provided with install kit NSF certified lubricant to all seals 3 This system is not intended for treating water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system ...

Page 2: ...ns 17 b Drain Line Installation 17 c Brine Line and Brine Tank Installation 18 d System Installation Chart 22 e System Start Up 23 9 Assembly Drawings and Parts List 25 10 Troubleshooting 27 29 11 Replacement Parts 30 12 Accessories 31 32 13 Discount Water Softener Warranty Statement 32 33 14 System Configuration and Settings 34 15 Contact Information 35 a b Product Characteristics 4 c ThreeRegene...

Page 3: ...up should a power outage occur giving you the confidence that your customers are receiving a cost effective high quality water treatment solution Genesis Upflow valves have an interlock function to connect multiple valves in series or in parallel There is an alternate interlock function used with twin demand systems and 3 way ball valves to supply treated water 24 7 The Genesis Upflows simple yet ...

Page 4: ...er and hard water bypass options This valve operates as a hard water bypass Excellent Flow Rate 16 GPM to 22 GPM 15psi drop 365 Day Usage Memory Manual Delayed Regeneration Pressing at any time results in an immediate manual regeneration Pressing and holding for 3 seconds when system is locked results in a delayed regeneration at the preselected time Extended Power Outage Indicator If outage excee...

Page 5: ...le 30 day min to 900 day max in 30 day increments the alarm will activate at 8pm The alarm will sound for 2 minutes and then shut off automatically To silence alarm within the 2 minute period press any button A service call message will then appear on the screen as a signal for the homeowner to contact a water treatment professional for routine service To eliminate this message from the screen unl...

Page 6: ...2 5 8NPSM 32 mm No Genesis Upflow HW 1 NPT 1 NPT 3 4 NPT 3 8 2 5 8NPSM 32 mm Yes Main Technical Parameters Water Capacity See Performance Data Sheet Power Input 100 240VAC 50 60Hz Power Output 12VDC 2A Regeneration Cycles Sequence 1 Service Backwash Brine Slow Rinse Fast Rinse Brine Refill Sequence 2 Service Backwash Brine Slow Rinse Backwash Fast Rinse Brine Refill Sequence 3 Service Brine Refill...

Page 7: ...is determined by entering the Total Resin Capacity and Feed Water Hardness The control valve automatically calculates the gallons for regeneration A 05 Remaining Compare Compares current usage with previous 365 day daily usage to intelligently determine when regeneration will occur Regeneration starts at the set regeneration time A 06 By Day timer Service days count down to zero 0 and regeneration...

Page 8: ...rom direct sunlight and weather conditions including rain Outdoor weather cover can be added for additional weather protection of the control valve Warranty coverage does not include damage due to weather or acts of God Required Operating Conditions Working Conditions Working Pressure 20psi 120psi Water Temperature 35 F 125 F Working Environment Environment Temperature 35 F 125 F Relative Humidity...

Page 9: ...water inlet is highly recommended If the water pressure is under 20 psi a booster pump must be installed before the water inlet Replacement parts for the Genesis Upflow valve should only be purchased through Discount Water Softeners Genesis resellers Electrical components such as transformers are specific to the Genesis Upflow valve from Discount Water Softener Regular interval monitoring of the w...

Page 10: ...environment please check with a Discount Water Softener representative or your local equipment provider to ensure the proper equipment is selected Equipment installed in inappropriate applications or environments are not covered by warranty Brine tank should be located close to the control valve Distance should not exceed 20 linear feet Plumbing and Mechanical Setup If the water outlet or water ta...

Page 11: ...e proper level will range from just above 1 2 to 2 3 full in the tank 2 Install Valve Base O ring around the neck of the valve 3 Lubricate the center hub O ring of the Genesis Upflow valve 4 Install the top basket with a twist and lock action to center hub of the Genesis Upflow valve 5 Do not use teflon tape or pipe sealant to attach control valve to tank 6 Place Genesis Upflow valve onto tank wit...

Page 12: ...wn 10x44 1 25 28 995 Standard 6302 Pink 2 86 8468061 Black 0 39 8468052 Brown 10x44 1 25 35 317 High 6302 Pink 2 86 8468061 Black 0 39 8468052 Brown 10x54 1 5 26 523 Low 6302 Pink 2 86 8468061 Black 0 39 8468052 Brown 10x54 1 5 34 794 Standard 6302 Pink 2 86 8468061 Black 0 39 8468052 Brown 10x54 1 5 42 381 High 6302 Pink 2 86 8468061 Black 0 39 8468052 Brown 12x52 2 35 364 Low 6303 Yellow 4 22 84...

Page 13: ...impeller is installed on the outlet side impeller facing in Attach metal bypass to the yoke with two flanged spools Secure with metal clips Grease O ring of the animated connectors and attach bypass assembly to valve secure with clips Meter cable installed into cable port on the outlet side during system start up Standard bypass included Ceramic Bypasses Genesis Upflow Valves Systems Service Manua...

Page 14: ...ton to Change the Current Time Pressing and holding the button for 3 seconds when system is locked allows the current time of day to be adjusted Unlocking the Keypad The icon indicates the buttons are locked within 5 minutes of idle use To unlock press and hold and for 3 seconds until the icon is off Enter Key Press button to enter the basic programming mode modify highlighted options and return t...

Page 15: ...n 4 Press or to adjust the value 5 Press to accept changes 6 Press to exit back to service status Advanced Programming Dealer use ONLY This area is preprogrammed rammed by the dealer for your specific water Any adjustments made in advanced programming can cause your system to not function properly and even void warranty coverage 1 Plug in the Genesis Upflow Immediately press in sequence to enter i...

Page 16: ...to 0 zero when using Sequence 2 as a softener install Set B S R Time Min 60 Brine Slow Rinse Stage of Regeneration Set Secondary B W T Backwash Time Min 10 Set Fast Rinse Time Min 10 Set B R Time Brine Refill Min Sec Refill time is calculated and set by your dealer for standard efficiency Do not change unless consulting with your dealer Max Days for Regeneration Days 30 A regeneration is forced ev...

Page 17: ...he inlet connector of bypass Repeat steps for the outlet pipe Drain Line Installation As Figure 9 2 shows insert drain line with an air gap to the floor drain Valve drain hose not supplied Figure 9 2 CAUTION An air gap is required between the drain line and the drain sewer This avoids a syphon effect and reverse contamination Genesis Upflow Valves Systems Service Manual ...

Page 18: ...ld not exceed 20 feet If distance is greater than 20ft above control valve larger 1 pipe diameter should be used Brine Tank Installation also see adder assembly sheet Take care to not crimp or plug the brine line or drain line Figure 9 3 Brine Tank Installation 1 Unpack brine tank components Brine tank standoff with nut and washer Overflow elbow with nut and washer Optional quick connect clips 2 O...

Page 19: ...grid 4 feet 1 base Feet clip into the bottom of the base 4 Insert assembled salt grid into brine tank by lining up the cut out hole with the drilled holes on the brine tank Genesis Upflow Valves Systems Service Manual ...

Page 20: ...lue or any equivalent glue to glue the bottom only float assembly cap to the tube to prevent this cap from coming off the tube 6 Install brine tank standoff over the float assembly and insert into top cut out hole Attach washer on outside of tank and secure unit 8 Insert brine line into the top cut out hole through the standoff and into the quick connect elbow optional attach blue clips Press firm...

Page 21: ...9 Install overflow elbow fitting with washer on the outside of tank Fasten nut on the inside of the tank 10 Replace brine well lid 11 Replace brine tank lid Genesis Upflow Valves Systems Service Manual ...

Page 22: ...System Installation Chart Genesis Upflow Valves Systems Service Manual Old Version ...

Page 23: ...ve 8 Open the bypass 9 Check for any leaks 10 Insert meter cable in the outlet side of the bypass or connector the side the impeller is installed in 11 Plug in the power cord for the valve 12 Open a water line and let water flow until water runs clear 13 Press and hold both and buttons simultaneously for 3 seconds to unlock the key pad 14 Press to advance through each cycle backwash B S R brine sl...

Page 24: ...llation location until the water from the plumbing lines has been purged 19 Softening system is now fully operational 20 Take a water sample to verify and test for hardness reduction 21 Allow water and salt to stand for at least 6 hours and then perform a manual regeneration to ensure a proper brine formation Genesis Upflow Valves Systems Service Manual ...

Page 25: ...9 Assembly Drawings and Parts List Genesis Upflow Valves Systems Service Manual ...

Page 26: ...pring Washer 4 17 Motor 1 54 Control Board 1 18 Screw Cross 4 55 Seal Ring 2 19 Seal Ring 1 56 Fitting Nut 1 20 Motor 1 57 O ring 2 21 Fixed Disc 1 58 Anti friction Washer 1 22 Screw Cross 4 59 Shaft 1 23 Moving Disc 1 60 Moving Disc 1 24 Small Gear 1 61 Fixed Disc 1 25 Pin 1 62 Seal Ring 1 26 Moving Seal Ring 1 63 Tube 1 27 Shaft 1 64 Hexagonal Nut 1 28 Anti friction Washer 1 65 Net 1 29 O ring 2...

Page 27: ...rrect regeneration cycles in the program H Add resin to mineral tank and check for leaks I Reduce the inlet turbidity clean or replace meter 4 Softener fails to draw brine A Line pressure is too low B Brine line is plugged C Brine line is leaking D Injector is plugged E Internal leakage F Drain line is plugged G Wrong size BLFC DLFC and injector A Increase line pressure B Clean brine line C Replac...

Page 28: ...ar brine A Water pressure too low or not stable B Injector is plugged or faulty C Air in resin tank A Increase water pressure B Clean or replace injector C Check and find the reason 12 Water flows from drain or brine line after regeneration A Foreign material in the valve body B Hard water mixed in valve body C Water pressure is too high A Clean foreign material in valve body B Change valve core o...

Page 29: ...ace control board D Check power source 3 E1 code A Wiring of locating board with controller fails to work B Locating board damaged C Mechanical drive failure D Faulty control board E Wiring to the motor has a short F Motor damaged A Replace wiring B Replace locating board C Replace Discs or drive gear D Replace control board E Replace wiring F Replace motor 4 E2 code A Hall effect on locating boar...

Page 30: ...Drain Assembly Kit 67 69 71 REVV 216 1 Kit Injector Body Assembly Kit 1 3 5 7 11 13 56 69 71 73 REVV 220 1 Kit Injector Cover O ring 3 8378148 1 Injector Filter Screen Kit 5 7 REVV 219 1 Kit Locating Board Kit 44 45 38 REVV 223 1 Kit Meter Cable Assembly Kit 36 37 REVV 232 1 Kit Motor 20 6158012 1 Motor Brine 17 6159052 1 O ring Valve Body 12 8378143 1 O ring Valve Center Hub 14 8378116 1 Transfor...

Page 31: ... Female Adaptor REVV 208 1 90 Inlet Outlet Elbow REVV 209 1 1 90 Inlet Outlet Elbow REVV 210 1 Male Adaptor REVV 211 1 Electronic 2 Way Ball Valve F93 B 1 1 Electronic 2 Way Ball Valve F93 C 1 1 5 Electronic 2 Way Ball Valve F93 D 1 2 Electronic 2 Way Ball Valve F93 E 1 1 Ceramic Tee 3 Way Ball Valve F94 C 1 Genesis Upflow Valves Systems Service Manual ...

Page 32: ...e when proof of purchase is provided If proof of purchase is unable to be provided the warranty period will be effective from the date of manufacturing TEN YEAR LIMITED RESIN WARRANTY PREMIER ONLY Discount Water Softeners Inc warrants that for ten 10 years from the date of purchase we will replace the softening resin that has failed at no charge Shipping Fees not included Resin damage caused by wa...

Page 33: ...ter conditioner is at all times operated in accordance with specifications and not subject to freezing GENERAL CONDITIONS Damage to any part of this water conditioner or filter as a result of misuse misapplication neglect alteration accident installation or operation contrary to our printed instructions damage to ion exchange resin and seals caused by chlorine chloramines in the water supply or da...

Page 34: ...____________________________________________________ Control Valve Model _____________ Serial Number ______________ DLFC Size BLFC Size ________________ Injector ______ Valve Programming Regen Cycles Cycle 1 Cycle 2 Cycle 3 Mode A 01 Meter Delay A 02 Meter Immediate A 03 Intelligent Meter Delay A 04 Intelligent Meter Immediate A 05 Remaining Compare A 06 Timer A 07 Filter Water Conditions and Qual...

Page 35: ...ount Water Softener water treatment system Please contact us with questions Discount Water Softeners INC 11245 Giordano Ct Huntley IL 60142 847 462 9000 sales discountwatersofteners com discountwatersofteners com Genesis Upflow Valves Systems Service Manual ...

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