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GXP Mobile Shear Jaw Armor™

FIELD INSTALLATION MANUAL

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Summary of Contents for GXP 1000

Page 1: ...GXP Mobile Shear Jaw Armor FIELD INSTALLATION MANUAL ...

Page 2: ... Campos SP Brazil Phone 55 12 3905 3405 E mail metalamericas metalamericas com Europe Africa Middle East Genesis GmbH Teramostrasse 23 87700 Memmingen Germany Phone 49 83 31 9 25 98 0 Fax 49 83 31 9 25 98 80 genesis europe com E mail info genesis europe com Central South America The Caribbean Cra 13A 89 38 Ofi 613 Bogota Colombia Phone 57 1 610 8160 795 8747 E mail contact themsagroup com World He...

Page 3: ...Prepare the Surface 6 WELDING PRE HEAT AND POST HEAT 7 Welding Pre Heat 7 Welding Post Heat 7 DIMENSION AND WELDING SIZE KEY SHEET 8 Side View 8 Front View 10 Detail Views 12 SET UP AND TACK PROCEDURE 14 Chin Front and Chin Top 14 Lower Blade Side 16 Lower Guide Side and Guide Blade Seat 17 Upper 18 Upper Front 19 NO WELD AREAS 20 ROUTINE MAINTENANCE 21 CONTACT INFORMATION 23 ...

Page 4: ... 2016 Genesis Attachments LLC Genesis GXP Jaw Armor 4 NOMENCLATURE 5 7 1 6 3 4 2 ...

Page 5: ...IPTION 1 1 Plt Frmd Shear Jaw Armor Lower Blade Side 2 1 Plt Frmd Shear Jaw Armor Lower Guide Side 3 1 Plt Shear Jaw Armor Chin Front 4 1 Plt Shear Jaw Armor Chin Top 5 1 Plt Shear Jaw Armor Guide Blade Seat 6 1 Plt Frmd Shear Jaw Armor Upper 7 1 Plt Frmd Shear Jaw Armor Upper Front ...

Page 6: ...steel to the area for the grounding clamp and cut the piece off when welding is completed Welding Rules Before you begin Remove adjacent blades as preheating and welding may cause blade damage Wearing an approved respirator grind the area to clean it removing all existing hard surfacing Preheat area to 350 F 177 C Maintain this temperature throughout the procedure Do not exceed 450 F 232 C interpa...

Page 7: ...e pre heated area should extend a minimum of 6 inches in any direction away for the weld joint To ensure the proper temperature has been reached using Temperature Indicating Crayons or an Infrared Thermometer is recommended Welding Post Heat Post heating is critical to relieve internal stress It is important to slow the cooling process down as slowly as possible A weld blanket works well If not av...

Page 8: ... 2016 Genesis Attachments LLC Genesis GXP Jaw Armor 8 DIMENSION AND WELDING SIZE KEY SHEET 1 3 5 7 6 Side View A D C A A B B E F E D D ...

Page 9: ... 3 8 3 8 B 3 8 3 8 3 8 3 8 3 8 3 8 C 0 60 0 60 0 60 0 60 0 70 0 71 D 3 8 3 8 3 8 1 2 1 2 1 2 E 1 4 3 8 3 8 3 8 3 8 3 8 F 3 8 3 8 3 8 3 8 3 8 3 8 ITEM GXP 700 GXP 990 GXP 1000 GXP 1200 GXP 1500 GXP 2500 A 3 8 3 8 3 8 3 8 3 8 3 8 B 3 8 3 8 3 8 3 8 3 8 3 8 C 0 70 0 60 0 70 0 70 0 71 0 71 D 1 2 1 2 1 2 1 2 1 2 1 2 E 3 8 3 8 3 8 1 2 1 2 1 2 F 3 8 3 8 3 8 1 2 1 2 1 2 ...

Page 10: ... 2016 Genesis Attachments LLC Genesis GXP Jaw Armor 10 DIMENSION AND WELDING SIZE KEY SHEET 7 3 4 5 2 6 1 Front View See Note See Note See Note B B A A D A A A A D B A D D D ...

Page 11: ... 60 0 60 0 70 0 71 D 3 8 3 8 3 8 1 2 1 2 1 2 E 1 4 3 8 3 8 3 8 3 8 3 8 F 3 8 3 8 3 8 3 8 3 8 3 8 ITEM GXP 700 GXP 990 GXP 1000 GXP 1200 GXP 1500 GXP 2500 A 3 8 3 8 3 8 3 8 3 8 3 8 B 3 8 3 8 3 8 3 8 3 8 3 8 C 0 70 0 60 0 70 0 70 0 71 0 71 D 1 2 1 2 1 2 1 2 1 2 1 2 E 3 8 3 8 3 8 1 2 1 2 1 2 F 3 8 3 8 3 8 1 2 1 2 1 2 Note Extend welds 1 50 past the Jaw Armor Then grind weld ends smooth tapered to par...

Page 12: ... 2016 Genesis Attachments LLC Genesis GXP Jaw Armor 12 DIMENSION AND WELDING SIZE KEY SHEET 1 2 5 3 4 Detail Views 2 5 4 3 A A A D A A F F A F No weld ...

Page 13: ... 3 8 3 8 B 3 8 3 8 3 8 3 8 3 8 3 8 C 0 60 0 60 0 60 0 60 0 70 0 71 D 3 8 3 8 3 8 1 2 1 2 1 2 E 1 4 3 8 3 8 3 8 3 8 3 8 F 3 8 3 8 3 8 3 8 3 8 3 8 ITEM GXP 700 GXP 990 GXP 1000 GXP 1200 GXP 1500 GXP 2500 A 3 8 3 8 3 8 3 8 3 8 3 8 B 3 8 3 8 3 8 3 8 3 8 3 8 C 0 70 0 60 0 70 0 70 0 71 0 71 D 1 2 1 2 1 2 1 2 1 2 1 2 E 3 8 3 8 3 8 1 2 1 2 1 2 F 3 8 3 8 3 8 1 2 1 2 1 2 ...

Page 14: ... of the chin while maintaining dimensions F and clamp in place See Figures 14a 15a 15b Center Item 4 from side to side and maintain dimension D Use spacers See Figure 15a if necessary to hold the dimension required between the plates to achieve the correct size welds See Figures 14a 14b 4 3 Figure 14b 3 Figure 14a A F F F Typ A Typ D D ...

Page 15: ... 2016 Genesis Attachments LLC Genesis GXP Jaw Armor 15 SET UP AND TACK PROCEDURE Figure 15a 4 3 Optional set up spacer Optional set up spacer Clamp Item 3 in place Figure 15b 3 4 ...

Page 16: ...1 onto the lower blade side hold the offset dimension See Figure 16d Clamp down flush with the profile and tack weld into position 1 1 A A Figure 16a A A No weld here D Figure 16b Figure 16c Figure 16d Adjustable square Extend welds 1 50 past the Jaw Armor Then grind weld ends smooth and taper to parent metal ...

Page 17: ...dimension See Figure 17b Clamp down flush with the profile and tack weld into position Set Item 5 onto the guide blade seat and hold the offset dimension See Figures 17a and b Clamp down and tack weld into position Extend welds 1 50 past the Jaw Armor Then grind weld ends smooth and taper to parent metal No Weld 2 5 A D Figure 17a Figure 17c Figure 17b Figure 17d A A A 2 5 D ...

Page 18: ...e upper jaw See Figure 18a Make sure the plate has the required width on all sides for the correct size weld Clamp flush to the jaw profile and tack weld in place Figure 18a Extend welds 1 50 past the Jaw Armor Then grind weld ends smooth and taper to parent metal A A No weld D B 6 6 6 C Figure 18b Figure 18c Figure 18d ...

Page 19: ... TACK PROCEDURE Upper Front Place Item 7 on the top of the upper jaw See Figure 19a 19b Make sure the plate has the required width on all sides for the correct size weld Clamp flush to the jaw profile and tack weld in place D 7 A D 7 Figure 19a Figure 19b Figure 19c ...

Page 20: ... 2016 Genesis Attachments LLC Genesis GXP Jaw Armor 20 NO WELD AREAS No weld No weld No weld ...

Page 21: ... cautions found in your Genesis GXP Mobile Shear Safety Operator s and Parts Manual Pay special attention to higher wear areas such as the top of the chin plate in front of the razor blade Figure 22a the area between the piercing tips on the front of the upper jaw Figure 22b the area above the piercing tips on the front of the upper jaw Figure 22c the area behind the piercing tips on the bottom of...

Page 22: ... 2016 Genesis Attachments LLC Genesis GXP Jaw Armor 22 ROUTINE MAINTENANCE Figure 23a Figure 23b ...

Page 23: ...one 49 83 31 9 25 98 0 Fax 49 83 31 9 25 98 80 genesis europe com E mail info genesis europe com Central South America The Caribbean Cra 13A 89 38 Ofi 613 Bogota Colombia Phone 57 1 610 8160 795 8747 E mail contact themsagroup com World Headquarters Genesis Attachments 1000 Genesis Drive Superior WI 54880 USA Toll Free 888 SHEAR IT 888 743 2748 Phone 715 395 5252 Fax 715 395 5255 E mail info genes...

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