General 90-050 Setup & Operation Manual Download Page 2

THANK YOU

for choosing this General International Star-Shop model 90-050

Bandsaw. This bandsaw has been carefully tested and inspected before shipment and if prop-
erly used and maintained, will provide you with years of reliable service. To ensure optimum
performance and trouble-free operation, and to get the most from your investment, please
take the time to read this manual before assembling, installing and operating the unit.

The manual’s purpose is to familiarize you with the safe operation, basic function, and features
of this unit as well as the set-up, maintenance and identification of its parts and components.
This manual is not intended as a substitute for formal woodworking instruction, nor to offer the
user instruction in the craft of woodworking. If you are not sure about the safety of performing
a certain operation or procedure, do not proceed until you can confirm, from knowledgeable
and qualified sources, that it is safe to do so.

Once you’ve read through these instructions, keep this manual handy for future reference.

All component parts of General® International Star-Shop machinery are carefully tested and inspected during all
stages of production, and each machine is thoroughly inspected upon completion of assembly. Because of our
commitment to quality and customer satisfaction, General® International agrees to repair or replace, within a peri-
od of 24 months  from date of purchase, any genuine part or parts which, upon examination, prove to be defec-
tive in workmanship or material. In order to obtain this warranty, all defective parts must be returned freight pre-paid
to General® International Mfg. Co., Ltd. Repairs attempted without our written authorization will void this warranty.

GENERAL ® INTERNATIONAL WARRANTY

Disclaimer:

The information and specifications in this manual pertain to

the unit as it was supplied from the factory at the time of printing.
Because we are committed to making constant improvements, General
International reserves the right to make changes to components, parts
or features of this unit as deemed necessary, without prior notice and
without obligation to install any such changes on previously delivered
units. Reasonable care is taken at the factory to ensure that the specifi-
cations and information in this manual corresponds with that of the unit
with which it was supplied. However, special orders and “after factory”

modifications may render some or all information in this manual 
inapplicable to your machine. Further, as several generations of this
model of bandsaw and several versions of this manual may be in circu-
lation, if you own an earlier or later version of this unit, this manual may
not depict your machine exactly. If you have any doubts or questions 
contact your retailer or our support line with the model and serial 
number of your unit for clarification.

GENERAL® INTERNATIONAL

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3

Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca

Summary of Contents for 90-050

Page 1: ...lt in blade cleaning brush keeps tires free of dust and chips Telescoping extension table with retractable fence attachment WHEEL SIZE 12 316 mm WHEEL SPEEDS 2 483 825 RPM BLADE SPEEDS 2 1580 2710 FPM...

Page 2: ...24 months from date of purchase any genuine part or parts which upon examination prove to be defec tive in workmanship or material In order to obtain this warranty all defective parts must be returned...

Page 3: ...in place and in working order If a guard must be removed for maintenance or cleaning make sure it is properly attached before using the tool again 16 Be sure that key and adjusting wrenches have been...

Page 4: ...ntact a qualified electrician before connecting to the power source This tool is for indoor use only Do not expose to rain or use in wet or damp locations DO NOT MODIFY THE PLUG PROVIDED If it will no...

Page 5: ...GE TABLE ALIGNING PIN DUST PORT BLADE ON OFF SWITCH UPPER BLADE GUIDE LOCK KNOB TABLE TILT LOCK KNOB STAND FOOT PAD TABLE INSERT UPPER WHEEL COVER DOOR LOWER WHEEL COVER DOOR 5 IDENTIFICATION OF MAIN...

Page 6: ...the bandsaw and its components from the box and check for missing or damaged items as per the list of contents below Note Please report any damaged or missing items to your General International distr...

Page 7: ...lly tighten all the nuts The bandsaw is heavy The help of an assis tant will be needed to lift the bandsaw 1 Lift the saw body with the help of an assistant and place it on the stand 2 Using 4 long he...

Page 8: ...from the table 2 The extension table must be removed before placing table onto saw Unscrew the stop screw on the rear extension table guide bar and pull the extension table off of the main table 1 Thr...

Page 9: ...Not Included INSTALLING POWER CORD STORAGE BRACKETS ATTACHING THE WORK LIGHT REMOVING INSTALLING THE BLADE Before replacing or adjusting the blade make sure the switch is in the OFF position and that...

Page 10: ...lade Tighten the lock knobs 5 Adjust the table stop bolt up until it touches the underside of the table 6 Loosen the lock knobs and verify that the table is rest ing on the stop bolt 7 Check the squar...

Page 11: ...nplugged BLADE TENSION ADJUSTMENTS BLADE TRACKING ADJUSTMENTS Note The blade must be tensioned properly before adjusting the tracking 1 Open the upper wheel cover door and move the blade guides and su...

Page 12: ...after each blade tension and tracking adjustment Whenever the upper blade guide and support bearings are adjusted the lower guide and support bearings should also be adjusted ADJUSTING THE BLADE GUAR...

Page 13: ...e at least 1 32 behind the saw teeth Tighten the screw LOWER SUPPORT BEARING 1 Loosen the bearing hex socket screw with the hex wrench 2 Move the blade support bearing shaft in or out until the suppor...

Page 14: ...n place CUTTING CURVES When cutting curves carefully turn the workpiece so the blade follows without twisting If the curve is so sharp that you repeatedly back up and cut new kerf use a narrower blade...

Page 15: ...peed based on the cutting operation being performed Some general guidelines to consider for selecting blade speed Some general guideline to consider when choosing band saw blades Wider blades with coa...

Page 16: ...and tracking guides and bearings See ADJUSTMENT section on page 11 MOTOR MAINTENANCE LUBRICATION Keep your band saw clean Sawdust will accumulate under the table base and in the wheel housings This co...

Page 17: ...tion if pressed in the center between the pul leys BLADE WHEEL TIRES Pitch and sawdust that build up on the tires should be removed with a stiff brush or scraped off with a piece of wood NOTE To avoid...

Page 18: ...90 050 18...

Page 19: ...2 90050 45 5 X 5 X 54 1 90050 46 5 X 5 X 32 5 1 90050 47 1 90050 48 3 8 X 23 X 2T 1 90050 49 3 8 X 1 1 2 1 90050 50 3 8 X 19 X 2T 1 90050 51 3 4 X 2 1 2 1 19 BASE FRAME UPPER ARM REAR UPPER COVER MOT...

Page 20: ...90050 90 M10x40 2 90050 91 5 16 6 90050 92 1 4 x5 8 6 90050 93 1 90050 94 M10 2 90050 95 5 16 x1 1 4 2 90050 96 5 16 x18x2T 2 90050 97 1 90050 98 3 16 x3 8 1 90050 99 3 16 17 90050 100 5 16 x1 1 90050...

Page 21: ...140 M4x10L 2 90050 141 3 8 X20X2T 2 90050 142 1 90050 143 R 32 2 90050 144 3X20 1 90050 145 2 90050 146 3 16 x1 4 2 90050 147 1 90050 148 1 4 2 90050 149 1 90050 150 1 90050 151 1 21 SPRING PIN TABLE...

Page 22: ...QTY 90050 01S 1 90050 02S 4 90050 03S 2 90050 04S 2 90050 05S 1 90050 06S 3 16 X 1 4 2 90050 07S 5 16 32 90050 08S 3 16 X 18 X 2 32 90050 09S 32 90050 10S 4 TOP PLATE LEG LOWER BRACKET LONG LOWER BRAC...

Page 23: ...NOTES 23...

Page 24: ...serial number of the machine and part number Also a brief description of each item and quantity desired 90 050 8360 Champ d Eau Montreal Quebec Canada H1P 1Y3 Tel 514 326 1161 Fax 514 326 5565 Parts S...

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