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47 Series

GENERAL PUMP

A member of the Interpump Group

TR

IP

LE

X

TR

IP

LE

X

Triplex Plunger Pump

SERVICING INSTRUCTIONS

General Pump

is a member of

the Interpump Group

VALVE ASSEMBLIES

(Figure 1)

1. All inlet and discharge valves can be serviced

without disrupting the inlet or discharge

plumbing. The inlet and discharge valves

are identical in all models.

2. To service any valve, remove valve cap and

extract valve assembly.

3. Examine o-rings and replace if there is any

evidence of cuts abrasions or distortion.

4. Remove valve assembly (retainer, spring valve,

valve seat) from valve cavity.

5. Remove o-ring from valve cavity.

6. Only one valve kit is necessary to repair all the

valves in the pump. The kit included new o-rings,

valve seat, poppet, spring and retainer, all

pre-assembled.

7. Install new o-rings in valve cavity.

8. Insert assembly into valve cavity.

9. Replace valve cap and torque to specifications.

REMOVING MANIFOLD HEAD

(Figure 2)

1. Remove the fasteners retaining the head.

2. Separate head from crankcase.

NOTE: It may be

necessary to tap head lightly with rawhide

mallet to loosen. CAUTION

:

When sliding head

from crankcase use caution not to damage

plungers.

3. The V-packing assemblies may come off with

the head. At this point, examine plungers.

Plunger surfaces should be smooth and free

from scoring or pitting; if not, replace.

4. Reinstall manifold head and torque to

specifications per sequence described below.

TORQUE SEQUENCE FOR TIGHTENING HEAD

(Figure 4)

Install all head bolts fingertight. Torque to 10 foot pounds

in sequence as shown, then retorque to specifications,

again in sequence shown.

1

2

4

Summary of Contents for 47 Series

Page 1: ...cluded new o rings valve seat poppet spring and retainer all pre assembled 7 Install new o rings in valve cavity 8 Insert assembly into valve cavity 9 Replace valve cap and torque to specifications REMOVING MANIFOLD HEAD Figure 2 1 Remove the fasteners retaining the head 2 Separate head from crankcase NOTE It may be necessary to tap head lightly with rawhide mallet to loosen CAUTION When sliding h...

Page 2: ...of grease on the outside of the o rings insures a better installation 5 Carefully press piston screw into plunger 6 Slide new plunger over the piston guide and torque to specifications 3 5 5 Recommended Tools Supplies 1 ZMVTOOL Packing Insertion Tool 2 100783 Complete Extraction Kit Includes the following tools 2530016 handle 2530022 20mm sleeve 2530017 bolt 2530023 22mm sleeve 2530018 pin 2530024...

Page 3: ...firmly into cylinder until they will go no further using proper insertion tool 4 Insert intermediate seal retainer pressing it firmly into cylinder until it will go no further using proper insertion tool Install rear head ring v packing and main seal retainer into cylinder in order shown and press firmly into cylinder 5 Repeat this sequence for each cylinder 6 Coat each plunger with grease and car...

Page 4: ...rly installed oil seal o ring Remove oil seal retainer and replace damaged o ring and or seals Bad bearing Replace bearing and any spacer or cover damaged by heat Excessive play in the end of the crankshaft pulley Worn main bearing from excessive tension on drive belt Replace crankcase bearing and or tension drive belt Water in crankcase May be caused by humid air condensing i nto water inside the...

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