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Flexi

-

Rooter 100

® 

 

 

9

 

ATTACHING FLEXIBLE SHAFT EXTENSIONS 

1.  Make sure the machine is turned off and unplugged before attach-

ing any accessories. 

2.  Inspect  the  extension  for  damage  and  make  any  necessary  re-

pairs. DO NOT use a damaged shaft, leader or extension. 

3.  Loosen the screws on the leader side of the shaft coupler so that 

the leader can be inserted.  

4.  Insert  the  flexible  shaft  extension  into  the  flexible  shaft  coupler 

making sure it extends to the midpoint of the coupler and tighten 
the screws to approximately 41 lb.-in. of torque.  

CHECK THAT THE FLEXIBLE SHAFT COUPLER 

SCREWS ARE TIGHT BEFORE EACH USE. USE THE 
SUPPLIED LOCTITE

®

 ANY TIME SCREWS ARE TIGHT-

ENED ONTO A LEADER. NEVER USE PERMANENT 

THREAD LOCKER. SEE MANUFACTURER’S WEBSITE 

FOR PROPER USE. 

MAINTENANCE 

Carefully inspect the flexible shaft and sheath before each use to 

ensure that there are no signs of wear. If the end of the shaft is 
frayed, trim the damage before attaching a cutter. If shaft and sheath 
are damaged, cut off the worn length (See How to Repair Flexible 

Shaft), or replace the entire shaft as needed. 
 

Slip Clutch Adjustment

 

The Safety Slip Cutch is factory set for optimum performance. If you 
need to adjust the clutch, follow these steps:   
1.  Make sure the machine is turning off and unplugged before mak-

ing any adjustments. 

2.  Remove the slip clutch cover with the machine in the upright posi-

tion.  Set  aside  the  4  screws,  washers,  and  lock  nuts  to  be  rein-
stalled later.  

3.  Lay the machine down and locate the standard hex nut and thin 

hex nut on the slip clutch stem. 

4.  While holding the standard hex nut in place, loosen the thin hex 

nut. 

5.  Hold the body of the slip clutch in place and tighten the standard 

nut to increase the torque at which the clutch will slip and loosen 

the  standard  nut  to  decrease  the  torque  at  which  the  clutch  will 
slip.  The  slip  clutch  should  be  set  at  a  maximum  of  65  lb.-in.  of 
torque. 

6.  Once  the  desired  torque  is  achieved,  hold  the  standard  nut  in 

place and tighten the thin nut to lock it in place. 

7.  Stand the machine upright and reinstall the slip clutch cover. 

DISCONNECT MACHINE FROM POWER SOURCE  
BEFORE PERFORMING MAINTENANCE!

 

Removing Flexible Shaft from the Reel 

1.  Make sure the machine is turned off and unplugged before remov-

ing the flexible shaft from the reel. 

2.  Remove the slip clutch cover with the machine in the upright posi-

tion.  Set  aside  the  4  screws,  washers,  and  lock  nuts  to  be  rein-
stalled later. 

3.  Remove the casing clamp. Set aside the 2 screws to be reinstalled 

later. 

4.  Remove  the  flexible  shaft  clamp  from  the  slip  clutch  body.  Set 

aside the 4 screws to be reinstalled later.  

5.  Lay the machine down and pull  the flexible shaft and sheath as-

sembly through the guide and out of the reel. 

6.  Reverse the procedure to load the flexible shaft back into the reel. 

Tighten the 4 flexible shaft clamp screws to approximately 41 lb.-in 
of torque. 

Note:

 Use the supplied Loctite

®

 when the clutch cable clamp screws 

are reinstalled. Never use permanent thread locker. See manufactur-
er's website for proper use. 

FIGURE 6 

FIGURE 7 

Summary of Contents for Flexi-Rooter 100

Page 1: ... profitable service However no machine is better than its operator Read understand and follow all safe ty warnings and instructions provided with the product Failure to follow the warnings and instructions may result in electric shock and or serious injury Save all warnings and instructions for future reference SAVE THESE INSTRUCTIONS ...

Page 2: ...Power tools create sparks which may ignite the dust or fumes Always wear safety glasses and rubber soled non slip shoes Use of this safety equip ment may prevent serious injury Never operate machine with slip clutch removed Fingers can get caught Do not overstress flexible shaft Overstressing flexible shaft may cause twisting kinking or breaking of the flexible shaft and may result in serious inju...

Page 3: ... before turning the pow er tool ON A wrench or a key left attached to a rotating part of the power tool may result in personal injury 5 Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations 6 Dress properly Do not wear loose clothing or jewelry Keep your hair and clothing away from moving parts Loose clothes jewelry or ...

Page 4: ...protective cloth ing and respirator when chemicals bacteria or other toxic or infectious substances are suspected to be in a drain line Drains may contain chemicals bacteria and other substances that may cause burns be toxic or infectious or may result in other seri ous personal injury 7 Practice good hygiene Do not eat or smoke while handling or operating the tool After handling or operating drai...

Page 5: ... s shaft is flexible enough to get through 2 inch lines yet tough strong enough to cut roots in 4 inch drain lines up to 75 feet down the line Field Repairable Flexible Shaft Free cutting flexible shaft is easily field repairable using an abrasive cutoff wheel or band saw Non Marring Flexible Shaft Coupler General s unique non marring flexible shaft coupler securely clamps onto the flexible shaft ...

Page 6: ...Table 2 Included in FR100 CS Cutter Set ATTACHING CUTTERS TO A LEADER Note See the Cutter Application Chart to select the appropriate lead er to use with each cutter Caution Carbide tipped chains can damage plastic Use caution if the clay pipe is broken or fragile Use carbide tipped chain only in metal pipes Note Use the supplied Loctite any time the set screws in a cutter are tightened onto a lea...

Page 7: ...G CUTTER LEADER ASSEMBLIES FIGURE 5 Note See the Cutter Application chart to select the appropriate cutter for the job 1 Make sure the machine is turned off and unplugged before at taching any accessories 2 If the cutter is attached to a leader please proceed to the next step If not go to the Attaching Cutters to a Leader section above 3 Inspect the shaft and leader for damage and make any necessa...

Page 8: ...tate the shaft at the same time at low speed The shaft is flexi ble enough to negotiate several 90 degree bends 9 It is helpful to push and release the foot pedal to help the chain cutter navigate bends and seams in the pipe 10 Use the ClogChopper penetrating head on its own or in combina tion with the chain cutters to punch through a complete blockage Then push and pull the spinning chain cutter ...

Page 9: ...ts to be rein stalled later 3 Lay the machine down and locate the standard hex nut and thin hex nut on the slip clutch stem 4 While holding the standard hex nut in place loosen the thin hex nut 5 Hold the body of the slip clutch in place and tighten the standard nut to increase the torque at which the clutch will slip and loosen the standard nut to decrease the torque at which the clutch will slip...

Page 10: ...e it much easier to pull the flexible shaft from the sheath 5 Scoop additional grease from the tub as necessary 6 Layout the lubricated flexible shaft and sheath in a straight line 7 Reinstall the flexible shaft coupler split shaft collar and both thrust washers See Figures 9a 9c for flexible shaft attached to the machine See Figures 9b 9c for flexible shaft extensions 8 Tighten the screws in the ...

Page 11: ...ble shaft Be careful NOT bend the remaining end of the flexible shaft until repair is complete 5 Cut the sheath back as appropriate using a tubing cutter or utility knife Be careful to not cut into the flexible shaft See Figures 9a 9c for flexible shafts or Figures 9a 9b for flexible shaft exten sions 6 Deburr the cut off end of the flexible shaft 7 Reinstall the parts removed in step 2 See Figure...

Page 12: ...ine Consult Flexible Shaft Application Chart Shaft exposed to acid Clean and lubricate flexible shaft regularly Slip Clutch set improperly Consult Adjusting Slip Clutch section Motor stops while foot pedal is depressed Hole in pedal or hose Replace as required Hole in diaphragm switch If no hole in pedal or hose replace diaphragm switch Ground Fault Circuit Interrupter trips and will not reset Dam...

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