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Generac Power Systems SG30, Owner'S Manual

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Generac Power Systems SG30 Owner'S Manual Download Page 84

1

0F3137

1

PAN CB CONN BOX

2

0F7655

1

STAND, R/H CONRTOL

3

0F7656

1

STAND, L/H CONTROL

4

023484N

1

BUSHING SNAP SB-2.5-31

5

0F4677

1

ASSY PCB INTERFACE 1PH 240V

6

022152

2

WASHER LOCK #10

7

023897

2

WASHER FLAT #10 ZINC

8

0C3990

6

SCREW PHTT M4-0.7 X 10 ZYC

  9 *

043365

REF.

BLOCK TERM 20A 8 X 6 X 1100V

10

036943

2

SCREW PPHM #10/32 X 2

11

0C2428

2

SCREW PHTT #6-32 X 1/2 ZYC

12

029289

1

TAPE ELEC 1/2 FOAM (65.5” LG)

13

0A9457

1

DECAL NEUTRAL

14

057073

2

JUNCTION BLOCK 3/8-16

    15 **

0D5466

REF.

BUS BAR NEUTRAL BLOCK 390

    16 **

0A7822

REF.

LUG SLDLSS 600/250-1/0 X 1/4-28

17

022237

2

WASHER LOCK 3/8

18

022241

2

NUT HEX 3/8-16 STEEL

19

0E9764

1

RAIL SNAPTRACK PCB HOLDER BULK (6”LG)

20

0C2266

6

SCREW PHTT M5-0.8 X 16 ZYC

21

0C2454

15

SCREW THF M6-1 X 16 N WA Z/JS

22

042568

2

SCREW HHC M6-1.0 X 20 G8.8

23

022473

4

WASHER FLAT 1/4-M6 ZINC

24

022097

2

WASHER LOCK M6-1/4

25

049813

2

NUT HEX M6 X 1.0 G8 YEL CHR

26

0F0699

1

DECAL, SPARE OUTPUT

27

0F7475

1

DECAL, T-BLOCK H-100 CUST I/O

28

025433

1

LUG SLDLSS #6-14 X 13/64 CU

29

024469

1

SCREW HHTT #10-32 X 3/8 CZ

30

067210A

1

DECAL GROUND LUG

31

022158

2

NUT HEX #10-32 STEEL

32

0E9049B

1

ASSY PCB G-PANEL RELAY 12VDC

33

081008

1

GROMMET 1.25 X .25 X .75

34

077043J

1

CONDUIT FLEX 2.0" ID (36” LG)

35

0F6156

1

PLATE WIRE SNGL GALV

36

0F7038

1

HARNESS, CONNECTION BOX (NOT SHOWN)

37

0F4475

1

ASSY PCB IGN MOD 3.9/3.0/2.5L

  1)

UL CIRCUIT BREAKER (FD)

A

0F4811

1

COVER FD CB STAND C3

B

065469

1

DECAL DANGER HIGH VOLTAGE

C

0D5573

1

CB 0175A 3P 600V S FD6 LL

D

0F0199

1

INSULATOR CB FD FRAME 30MIL

E

065960

4

SCREW SHC 1/4-20 X 4 G8.8 NZ

F

022473

4

WASHER FLAT 1/4-M6 ZINC

G

022097

4

WASHER LOCK M6-1/4

H

022127

4

NUT HEX 1/4-20 STEEL

J

0C2454

7

SCREW THF M6-1 X 16 N WA Z/JS

  2)

A

0D5466

1

BUS BAR NEUTRAL BLOCK 390

B

039287

1

SCREW HHC M8-1.25 X 45 G8.8 FT

C

022145

1

WASHER FLAT 5/16-M8 ZINC

D

022129

1

WASHER LOCK M8-5/16

E

045771

1

NUT HEX M8-1.25 G8 YEL CHR

F

022473

2

WASHER FLAT 1/4-M6 ZINC

G

022097

2

WASHER LOCK M6-1/4

H

0A8261

2

SCREW HHC 1/4-28 X 5/8 .625TH

J

0A7822

1

LUG SLDLSS 600/250-1/0 X 1/4-28

*  ITEM INCLUDED WITH HARNESS

** ITEM INCLUDED WITH 0D5464B

Summary of Contents for SG30

Page 1: ...0 005191 1 GENERATOR 005200 1 TANK SET 005230 0 NATURAL GAS RISER FRAME Not intended for use in critical life support applications ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES OUTDOOR INSTALLATION ONLY CAUTION Cover034 Rev 0 11 05 Part No 0F8072 ...

Page 2: ...t 8 3 Belt Tension 8 3 Electical System 8 3 Start up Checklist 8 4 Start up Inspection Form 8 4 Electical Connections 8 4 Grounding the Generator 8 4 Battery Charger Connection 8 5 Battery Installation 8 5 Table 1 Vapor Capacity of Propane Storage Tanks 8 6 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Manual Transfer Switch 9 1 Engine Start up and Transfer 9 1 Retransfer a...

Page 3: ...rator is installed operated and serviced in accordance with the manufacturer s instructions and recommendations Following installation do nothing that might render the unit unsafe or in noncompliance with the aforementioned codes standards laws and regulations The engine exhaust fumes contain carbon monox ide gas which can be DEADLY This dangerous gas if breathed in sufficient concentrations can c...

Page 4: ...s will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy Generators installed with an automatic transfer switch will crank and start automatically when normal utility source voltage is removed or is below an acceptable preset level To prevent such automatic start up and possible injury to person nel disable the ge...

Page 5: ...zard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment The manufacturer strongly recom mends that the operator read this Owner s Manual and thoroughly understand all instructions before using this equipment The manufacturer also strong ly recommends instructing other users to properly start and operate the unit This prepar...

Page 6: ...s natural gas L indicates LP Liquid Withdrawal V indicates LP Vapor Withdrawal 18 Alternator rpm rating 1 800 rpm 36 indicates 3 600 rpm H Unit has an option H control panel B Indicates a brushless unit D indicates a direct excited unit with brushes and slip rings P indicates a permanent magnet excitation Y Unit is equipped with a standard enclosure N indi cates no enclosure S indicates unit has a...

Page 7: ...failure NOTE For temperatures below 32 F it is strongly recom mended to use the optional Cold Weather Start Kit part number listed in the Specification Section The oil grade for temperatures below 32 F is 5W 30 synthetic oil COOLANT RECOMMENDATIONS Use a mixture of propylene glycol base anti freeze and deionized water Cooling system capacity is about 8 U S quarts 7 6 liters Use only deionized wate...

Page 8: ...ed as the low coolant level If the level of the engine coolant drops below the level of the low coolant level sensor the engine shutdown will be initiated OIL PRESSURE SENSING An analog Oil Pressure Sender OPS is used for monitoring the engine oil pressure This sender allows the control panel to measure and display the Engine oil pressure The OPS is a resistive device whose resistance changes base...

Page 9: ...s To reduce gas pressure to a safe level before the gas enters a building a primary regulator is needed The natural gas supplier may or may not supply such a regulator It is the responsibility of the gas supplier to make sure sufficient gas pressure is available to operate the primary regulator Gas pressure at the inlet to the fuel shutoff sole noid should not exceed approximately 14 inches water ...

Page 10: ...sed solely for natural gas usage the low pressure switch needs to be programmed as a shut down function by an Authorized Service Dealer LOW FUEL LEVEL ALARM This standby generator is equipped with a low fuel level alarm when propane vapor is used When the fuel level in the propane tank gets low an alarm will sound to notify operator GAS DETECTOR Either one or two gas detectors may be equipped on t...

Page 11: ... Oil Filter Full Flow Cartridge Crankcase Oil Capacity 4 U S qts COOLING SYSTEM Type Closed Water Pump Belt Driven Fan Speed 2190 Fan Diameter 22 inches Fan Mode Pusher Air Flow inlet air including alternator and combustion air 2725 ft3 min Coolant Capacity 3 0 U S gal Heat Rejection to Coolant 153 000 Btu h Maximum Operating Air Temp on Radiator 60 C 150 F Maximum Ambient Temperature 50 C 140 F F...

Page 12: ...p For the ignition to power itself down battery voltage must be removed from this input When flywheel and cam pulses are no longer detected by the ignition and this input is no longer connected to plus battery voltage the ignition will power itself down FUEL SELECT INPUT When this input is not connected i e left open the ignition will operate in LP Fuel Mode IGNITION SHUTDOWN ON LOSS OF FLYWHEEL O...

Page 13: ...seconds prior to cranking for the flywheel and CAM sensor diagnostics to be valid i e diagnostics are not valid during a re crank The LED fault code blink pattern if present is displayed for 60 seconds and then the ignition will power itself down 6 3 Standby Generator Sets Specifications Table 1 Ignition 23 Pin BLUE Connector J1 Pin Pin Description 1 Coil Driver A 2 Coil Driver C 3 Coil Driver B 4...

Page 14: ...roduced in the stator power windings These windings were con nected at the factory to the main circuit breaker as shown in Figure 7 1 The rated voltage between each circuit breaker ter minal is 240V The rated voltage between each circuit breaker terminal and the neutral point 00 is 120V 7 1 Standby Generator Sets General Information ACConn004 Rev 0 09 05 Figure 7 1 Four lead Single phase Stator ...

Page 15: ...s well as any other federal state and local codes for minimum distances from other structures Where strong prevailing winds blow from one direction face the generator air inlet openings into the prevailing winds Install the generator as close as possible to the transfer switch This reduces the length of wiring and conduit Install the generator as close as possible to the fuel supply to reduce the ...

Page 16: ...qualified competent installation contractors or electricians thoroughly familiar with applicable codes standards and regulations should install this standby electric power system The installation must comply strictly with all codes standards and regula tions pertaining to the installation After the system has been installed do nothing that might render the installation in noncomplI ance with such ...

Page 17: ...rict compliance with applicable codes standards and regulations Fuel System Make sure the fuel supply system to the generator a delivers the correct fuel at the correct pressure and b is properly purged and leak tested according to code No fuel leakage is permitted See Specifications and Preparation for Start up for more information Generator Set Lubrication Check the engine crankcase oil level be...

Page 18: ...o AUTO Disconnect utility power before the transfer switch Engine should start transfer to load Run at least 15 minutes on generator power Reconnect Utility power Transfer switch will trans fer back to Utility and engine will shut down within the given time parameters set up for the specific transfer switch and controller Install all covers access plates and door panel Put the Owners Manual in a s...

Page 19: ...teries give off explosive hydrogen gas This gas can form an explosive mixture around the battery for several hours after charg ing The slightest spark can ignite the gas and cause an explosion Such an explosion can shat ter the battery and cause blindness or other injury Any area that houses a storage battery must be properly ventilated Do not allow smok ing open flame sparks or any spark producin...

Page 20: ...e withdrawal rate is too high the LP temperature goes below the boiling point the pressure drops to zero and no vapor can be withdrawn A primary regulator is also required at the tank to reduce the line pressure to the generator to 5 14 inches of water column for units less than 70kW or 11 14 inches of water column for units 70kW and above Propane Conversions 36 38 ft3 90 500 btu 1 gal 1lb 21 500 ...

Page 21: ...transfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the standby generator s main line circuit break er to its OFF or OPEN position Start the generator Do not crank the engine continuously for longer than 30 seconds or the heat may damage the starter motor Let engine stabilize and warm up Check all applicable instrument and gauge read ings Whe...

Page 22: ... distribution panel TOTAL CIRCUIT ISOLATION METHOD When a generator capable of powering all electrical loads in the circuit is to be installed use the Total Circuit Isolation Method It is possible for the gen erator to be overloaded when this isolation method is employed The following apply to the transfer switch in this type of system Ampere rating of the transfer switch must equal the ampere rat...

Page 23: ...operation This includes such obstruc tions as high grass weeds brush leaves and snow Without sufficient cooling and ventilating air flow the engine generator quickly overheats which causes it to shut down The exhaust system parts from this product get extremely hot and remain hot after shutdown High grass weeds brush leaves etc must remain clear of the exhaust Such materials may ignite and burn fr...

Page 24: ...e any damaged deteriorated worn or otherwise defec tive belt Check fan belt tension Thumb pressure exerted midway between pulleys should deflect about 3 8 to 5 8 inch Adjust belt tension as required INSPECT ENGINE GOVERNOR Visually inspect electronic governor DANGER Do not attempt to adjust the governor Only qualified service facilities should adjust the governor Excessively high operating speeds ...

Page 25: ...generator is housed inside an all weather enclosure clean the enclosure with a soft damp cloth or sponge and water Once each year have the generator cleaned and inspected by an Authorized Service Dealer That dealer will use dry low pressure air to clean internal windings Parts inside the control console should be cleaned and inspected at this time as well Finally have the insulation resistance of ...

Page 26: ...s when handling a battery If the fluid is spilled flush the affected area immediately with clear water Do not use any jumper cables or booster battery to crank and start the generator engine If the battery has completely discharged remove it from the generator for recharging Be sure the AUTO OFF MANUAL switch is set to the OFF position before connecting the battery cables If the switch is set to A...

Page 27: ...on when required 2 A wear in service inspection of the generator set to insure it is ready to operate and carry the load when required and to identify any potential problem areas Performed ONLY ONCE following the first three months or the first 30 hours of operation after purchase of the unit This inspection contains some maintenance tasks which require special tools equipment and or knowledge to ...

Page 28: ... 3 Check the engine coolant level Adjust as necessary 4 Check the engine coolant thermal protection level Correct as necessary 5 Check the natural gas delivery system for leaks and correct pressure on gas engine driven units Tighten connections as necessary 6 Check the air inlets and outlets for debris Clean as necessary 7 Check the battery electrolyte level and specific gravity if accessible Adju...

Page 29: ...and damage Replace as necessary 11 Check the engine valve clearance Adjust as necessary 12 Visually inspect the unit looking for leaks wear or damage loose connections or components and corrosion Correct as necessary 13 Test the engine and transfer switch safety devices Correct and or adjust as necessary 14 Initiate an automatic start and transfer of the unit to site load and exercise it for at le...

Page 30: ...gh for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 19 Perform an engine oil analysis send a sample to a lab for results Change the engine oil and filters if the analysis results indicate this is required 20 Change the engine oil 21 Replace the engine oil filter s 22 Replace engine spark plugs Clean and re gap or replace ...

Page 31: ...nded in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil Pressure Switch 3 Replace switch 4 Defective Coolant Temperature Switch 4 Replace switch 5 Defective Control Module circuit board 5 Replace board 6 Coolant Level is Low 6 Repair leak Add coolant 7 Defective Low ...

Page 32: ...Standby Generator Sets Notes ...

Page 33: ...Standby Generator Sets Notes ...

Page 34: ...Standby Generator Sets Notes ...

Page 35: ...Standby Generator Sets Notes ...

Page 36: ......

Page 37: ... 1 1 4 23 052259 2 WASHER FLAT M12 24 051769 3 WASHER LOCK M12 25 0E7230 2 SCREW HHC M12 1 75 X 80 G10 9 26 0C2428 2 SCREW PHTT 6 32 X 1 2 ZYC 27 022155 2 WASHER LOCK 6 28 077043F 1 CONDUIT FLEX 1 25 ID 18 LG 29 020151 1 CLAMP VINYL 312 X 203 Z 30 023365 3 WASHER SHAKEPROOF INT 8 31 033133 1 SCREW HHM 8 32 X 3 8 32 033143 2 SCREW HHM 8 32 X 7 8 33 086032 2 LUG RT ANG 10 10 12 34 090063 1 BRIDGE SU...

Page 38: ......

Page 39: ...CAL T BLOCK H 100 CUST I O 28 025433 1 LUG SLDLSS 6 14 X 13 64 CU 29 024469 1 SCREW HHTT 10 32 X 3 8 CZ 30 067210A 1 DECAL GROUND LUG 31 022158 2 NUT HEX 10 32 STEEL 32 0E9049B 1 ASSY PCB G PANEL RELAY 12VDC 33 081008 1 GROMMET 1 25 X 25 X 75 34 077043J 1 CONDUIT FLEX 2 0 ID 36 LG 35 0F6156 1 PLATE WIRE SNGL GALV 36 0F7038 1 HARNESS CONNECTION BOX NOT SHOWN 37 0F4475 1 ASSY PCB IGN MOD 3 9 3 0 2 5...

Page 40: ......

Page 41: ...R RH SIDE WICKMAN 178 6191 B 0F1262 4 HOLDER FUSE WICKMANN 178 6150 C 0F1264 1 ADAPTER LH SIDE WICKMAN 178 6192 D 0E9049B 1 ASSY PCB G PANEL RELAY 12VDC E 055911 1 BLOCK TERM 20A 12 X 6 X 1100V COMPONENTS INCLUDED IN 0F6979D 50 056739 1 RELAY SOLENOID 12VDC PNL MNT 51 048476 1 CB 4 5 X 1 AUT30KW CNT45K 52 0F5752B 1 RES WW 25R 5 25W QK CONN 53 0F6145 AS REQ D SEAL WEATHER 45 DIA 54 022287 2 SCREW H...

Page 42: ......

Page 43: ... 5 WASHER LOCK M6 1 4 14 022473 9 WASHER FLAT M6 1 4 ZINC 15 049813 5 NUT HEX M6 1 0 G8 YEL CHR 16 025507 1 WASHER SHAKEPROOF EXT 7 16 STL 17 0F2230 2 SUPPORT ENGINE 3 9L LH RH SD 18 045771 10 NUT HEX M8 1 25 G8 CLEAR ZINC 19 036833 5 SCREW HHC 3 8 16 X 1 G8 20 022237 5 WASHER LOCK 3 8 21 022131 4 WASHER FLAT 3 8 M10 ZINC 22 065852 1 SPRING CLIP HOLDER 37 62 23 045764 1 SCREW HHTT M4 0 7 X 8 BP 24...

Page 44: ......

Page 45: ...131 1 WASHER FLAT 3 8 M10 ZINC 7 050331A 1 BATT POST COVER RED 8 050331 1 BATT POST COVER BLK 9 038805J 1 CABLE BATT BLK 1 X 30 00 10 03880400A 1 CABLE BATT RED 1 X 44 00 11 045771 1 NUT HEX M8 1 25 G8 YEL CHR 12 022129 1 WASHER LOCK M8 5 16 13 027482 3 WASHER SHAKEPROOF EXT 5 16 STL 14 0F3976 1 BOOT CONTACTOR CABLES 15 0C2454 4 SCREW THF M6 1 X 16 N WA Z JS ...

Page 46: ......

Page 47: ...E BALL 3 8 NPT 7 0C4905 1 BARBED EL 45 3 8 NPT X 5 8OD 8 042568 4 SCREW HHC M6 1 0 X 20 G8 8 9 022473 4 WASHER FLAT 1 4 M6 ZINC 10 084918G 1 HEATER ENG 1500W 120V 11 084427 1 BRACKET HEATER W WELDNUTS 12 022097 4 WASHER LOCK M6 1 4 13 049813 2 NUT HEX M6 X 1 0 G8 YEL CHR 14 062303 1 ADAPTOR 1 4 NPT TO 3 8 NPT 15 077043A 1 CONDUIT FLEX 38 ID 42 LG NOTE POWER CORD IS AN INTEGRAL PART OF THE BLOCK HE...

Page 48: ......

Page 49: ... 4 SCREW PPHM 6 32 X 1 2 28 022985 4 WASHER FLAT 6 ZINC 29 022155 4 WASHER LOCK 6 30 022188 4 NUT HEX 6 32 STEEL 31 024413 2 SCREW HHTT 10 32 X 1 2 BP 32 085916 6 SCREW HHC 3 8 16 X 1 SS NOT SHOWN 33 088775 12 WASHER FLAT 3 8 SS NOT SHOWN 34 085917 6 WASHER LOCK 3 8 SS NOT SHOWN 35 0A6054 4 NUT HEX 9 16 12 36 070265 4 WASHER LOCK M16 37 0A1646 4 WASHER FLAT M16 38 022287 2 SCREW HHC 1 4 20 X 3 4 G...

Page 50: ......

Page 51: ...066428 6 SCREW HHL 3 8 X 2 1 2 ZINC 6 022131 6 WASHER FLAT 3 8 M10 ZINC 7 0E0767A 1 CRATE BASE 34 X 81 8 0F8113 1 HARNESS NAT GAS RISER FRAME NOT SHOWN 9 085916 6 SCREW HHC 3 8 16 X 1 SS 10 085917 6 WASHER LOCK 3 8 SS 11 085918 6 NUT HEX 3 8 16 SSTL 12 088775 12 WASHER FLAT 3 8 SS MOUNTING HARDWARE FOR GENSET TO L P TANK FRAME PUT IN BAG TIE WRAP TO FRAME ...

Page 52: ......

Page 53: ...8 WASHER LOCK M8 5 16 15 022145 8 WASHER FLAT 5 16 M8 ZINC 16 022473 8 WASHER FLAT 1 4 M6 ZINC 17 022097 8 WASHER LOCK M6 1 4 18 042568 8 SCREW HHC M6 1 0 X 20 G8 8 19 0F8085A 1 GUARD FAN C2 CPL TOP 20 089685 1 GROMMET 75 X 12 X 50 21 080712 1 BRKT COOLANT RECOVERY TANK 22 076749 1 TANK COOLANT RECOVERY 23 048031C 1 CLAMP HOSE BAND 1 4 24 0E2507 1 PROBE COOLANT LEVEL 3 8 NPTF 25 045764 1 SCREW HHT...

Page 54: ......

Page 55: ... DISK SPACER 32 057642 2 SCREW HHC M10 1 5 X 40 G8 8 33 0E7855 1 TENSIONER W BRACKET 34 0E7952 1 PULLEY CRANKSHAFT 3 9L CRYSLR 1800 RPM 35 0E0502 1 TEMPERATURE SENDER DELPHI 36 0F4612 1 SENDER OIL PRESSURE 1 8 NPT 38 0F1444 1 HEAT SHIELD R H SIDE 39 050873A REF PLUG PIPE 1 4 CSK W VIBRA SL 40 031919 REF PLUG STD PIPE 3 8 COUNTERSUNK 41 022145 13 WASHER FLAT 5 16 M8 ZINC 42 030795 6 SCREW HHC 5 16 ...

Page 56: ......

Page 57: ...PIPE R H SIDE MUFFLER 10 080762 1 BOLT U 3 8 16 X 2 62 11 0D9832 4 SCREW HHC M12 1 75 X 75 SS 12 087171 8 WASHER FLAT 1 2 SS 13 083215 4 WASHER LOCK 1 2 SS 14 052860 4 NUT TOP LOCK FL M12 1 75 15 0F3794 1 EXHAUST BLANKET 600MM LONG R H 16 0F3794A 2 EXHAUST BLANKET 500MM LONG L H 17 0E8816 2 EXHAUST FLANGE 2 PIPE 18 036797 4 BOLT U 5 16 18 X 2 25 19 022259 8 NUT HEX 5 16 18 STEEL 20 022129 8 WASHER...

Page 58: ......

Page 59: ...OWN AIR CLEANER 5 0F6323 1 PLATE AIR CLEANER TOP 3 9L 6 037561 1 NUT WING 1 4 20 NYLK 7 049815 4 SCREW HHC M5 0 8 X 16 G8 8 8 049226 4 WASHER LOCK M5 9 051713 4 WASHER FLAT M5 10 0E6586 1 GASKET BOSCH 32 40 11 022473 1 WASHER FLAT 1 4 M6 ZINC 12 0A4256 1 INDICATOR FILTER MINDER 13 036277 1 ELBOW 90D STREET 1 8 ...

Page 60: ......

Page 61: ...D 24 042907 4 SCREW HHC M8 1 25 X 16 G8 8 25 0E8456 1 BRACKET FUEL REGULATOR 26 0E1056 2 FUEL HOSE ASSY NAT GAS L P V 27 045771 2 NUT HEX M8 1 25 G8 YEL CHR 28 026307 3 ELBOW 90D STREET 3 4 29 075580 2 FLANGE FUEL INLET 30 0C2454 3 SCREW TH FRM M6 1 X 16 N WA Z JS 31 0D4647 1 DECAL MAX INLET PRESSURE 250 PSI 32 050279 1 DECAL FUEL INLET NG 33 022145 2 WASHER FLAT 5 16 ZINC 34 039253 2 SCREW HHC M8...

Page 62: ......

Page 63: ...473 3 WASHER FLAT 1 4 M6 ZINC 19 042568 2 SCREW HHC M6 1 0 X 20 G8 8 20 0912970089 2 ASSY WIRE 14AWG 31 3 BLK 21 0F7306A 2 INSULATION SIDE SUPPORT 22 078115 12 WASHER SELF LOCKING DOME 23 0F7651 1 BAFFLE AIR 24 0F4051A 1 INSULATION ROOF TOP 25 089961 2 FOAM STRIP 3 4 WIDE X 3 16 THK 144 LG 26 029289 4 TAPE ELEC 1 2 FOAM 40 LG 27 029289 2 TAPE ELEC 1 2 FOAM 8 LG 28 029289 1 TAPE ELEC 1 2 FOAM 33 18...

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Page 76: ...ision THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING 1 Any unit built manufactured prior to July 1 2004 2 Costs of normal maintenance i e tune ups associated part s adjustments loose leaking clamps installation and start up 3 Any failure caused by contaminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Prime Power Trailer Mount...

Page 77: ......

Page 78: ...OWN AIR CLEANER 5 0F6323 1 PLATE AIR CLEANER TOP 3 9L 6 037561 1 NUT WING 1 4 20 NYLK 7 049815 4 SCREW HHC M5 0 8 X 16 G8 8 8 049226 4 WASHER LOCK M5 9 051713 4 WASHER FLAT M5 10 0E6586 1 GASKET BOSCH 32 40 11 022473 1 WASHER FLAT 1 4 M6 ZINC 12 0A4256 1 INDICATOR FILTER MINDER 13 036277 1 ELBOW 90D STREET 1 8 ...

Page 79: ......

Page 80: ... 5 WASHER LOCK M6 1 4 14 022473 9 WASHER FLAT M6 1 4 ZINC 15 049813 5 NUT HEX M6 1 0 G8 YEL CHR 16 025507 1 WASHER SHAKEPROOF EXT 7 16 STL 17 0F2230 2 SUPPORT ENGINE 3 9L LH RH SD 18 045771 10 NUT HEX M8 1 25 G8 CLEAR ZINC 19 036833 5 SCREW HHC 3 8 16 X 1 G8 20 022237 5 WASHER LOCK 3 8 21 022131 4 WASHER FLAT 3 8 M10 ZINC 22 065852 1 SPRING CLIP HOLDER 37 62 23 045764 1 SCREW HHTT M4 0 7 X 8 BP 24...

Page 81: ......

Page 82: ...131 1 WASHER FLAT 3 8 M10 ZINC 7 050331A 1 BATT POST COVER RED 8 050331 1 BATT POST COVER BLK 9 038805J 1 CABLE BATT BLK 1 X 30 00 10 03880400A 1 CABLE BATT RED 1 X 44 00 11 045771 1 NUT HEX M8 1 25 G8 YEL CHR 12 022129 1 WASHER LOCK M8 5 16 13 027482 3 WASHER SHAKEPROOF EXT 5 16 STL 14 0F3976 1 BOOT CONTACTOR CABLES 15 0C2454 4 SCREW THF M6 1 X 16 N WA Z JS ...

Page 83: ......

Page 84: ...CAL T BLOCK H 100 CUST I O 28 025433 1 LUG SLDLSS 6 14 X 13 64 CU 29 024469 1 SCREW HHTT 10 32 X 3 8 CZ 30 067210A 1 DECAL GROUND LUG 31 022158 2 NUT HEX 10 32 STEEL 32 0E9049B 1 ASSY PCB G PANEL RELAY 12VDC 33 081008 1 GROMMET 1 25 X 25 X 75 34 077043J 1 CONDUIT FLEX 2 0 ID 36 LG 35 0F6156 1 PLATE WIRE SNGL GALV 36 0F7038 1 HARNESS CONNECTION BOX NOT SHOWN 37 0F4475 1 ASSY PCB IGN MOD 3 9 3 0 2 5...

Page 85: ......

Page 86: ...473 3 WASHER FLAT 1 4 M6 ZINC 19 042568 2 SCREW HHC M6 1 0 X 20 G8 8 20 0912970089 2 ASSY WIRE 14AWG 31 3 BLK 21 0F7306A 2 INSULATION SIDE SUPPORT 22 078115 12 WASHER SELF LOCKING DOME 23 0F7651 1 BAFFLE AIR 24 0F4051A 1 INSULATION ROOF TOP 25 089961 2 FOAM STRIP 3 4 WIDE X 3 16 THK 144 LG 26 029289 4 TAPE ELEC 1 2 FOAM 40 LG 27 029289 2 TAPE ELEC 1 2 FOAM 8 LG 28 029289 1 TAPE ELEC 1 2 FOAM 33 18...

Page 87: ......

Page 88: ...D 24 042907 4 SCREW HHC M8 1 25 X 16 G8 8 25 0E8456 1 BRACKET FUEL REGULATOR 26 0E1056 2 FUEL HOSE ASSY NAT GAS L P V 27 045771 2 NUT HEX M8 1 25 G8 YEL CHR 28 026307 3 ELBOW 90D STREET 3 4 29 075580 2 FLANGE FUEL INLET 30 0C2454 3 SCREW TH FRM M6 1 X 16 N WA Z JS 31 0D4647 1 DECAL MAX INLET PRESSURE 250 PSI 32 050279 1 DECAL FUEL INLET NG 33 022145 2 WASHER FLAT 5 16 ZINC 34 039253 2 SCREW HHC M8...

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Page 90: ...30 022188 4 NUT HEX 6 32 STEEL 31 024413 2 SCREW HHTT 10 32 X 1 2 BP 3 32 085916 6 SCREW HHC 3 8 16 X 1 SS NOT SHOWN 3 33 088775 12 WASHER FLAT 3 8 SS NOT SHOWN 3 34 085917 6 WASHER LOCK 3 8 SS NOT SHOWN 35 0A6054 4 NUT HEX 9 16 12 36 070265 4 WASHER LOCK M16 37 0A1646 4 WASHER FLAT M16 38 022287 2 SCREW HHC 1 4 20 X 3 4 G5 39 0C4632 1 PALLET A GRP OPEN 40 022131 6 WASHER FLAT 3 8 M10 ZINC 41 0214...

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Page 94: ... DISK SPACER 32 057642 2 SCREW HHC M10 1 5 X 40 G8 8 33 0E7855 1 TENSIONER W BRACKET 34 0E7952 1 PULLEY CRANKSHAFT 3 9L CRYSLR 1800 RPM 35 0E0502 1 TEMPERATURE SENDER DELPHI 36 0F4612 1 SENDER OIL PRESSURE 1 8 NPT 38 0F1444 1 HEAT SHIELD R H SIDE 39 050873A REF PLUG PIPE 1 4 CSK W VIBRA SL 40 031919 REF PLUG STD PIPE 3 8 COUNTERSUNK 41 022145 13 WASHER FLAT 5 16 M8 ZINC 42 030795 6 SCREW HHC 5 16 ...

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Page 96: ...8 WASHER LOCK M8 5 16 15 022145 8 WASHER FLAT 5 16 M8 ZINC 16 022473 8 WASHER FLAT 1 4 M6 ZINC 17 022097 8 WASHER LOCK M6 1 4 18 042568 8 SCREW HHC M6 1 0 X 20 G8 8 19 0F8085A 1 GUARD FAN C2 CPL TOP 20 089685 1 GROMMET 75 X 12 X 50 21 080712 1 BRKT COOLANT RECOVERY TANK 22 076749 1 TANK COOLANT RECOVERY 23 048031C 1 CLAMP HOSE BAND 1 4 24 0E2507 1 PROBE COOLANT LEVEL 3 8 NPTF 25 045764 1 SCREW HHT...

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Page 98: ... 1 1 4 23 052259 2 WASHER FLAT M12 24 051769 3 WASHER LOCK M12 25 0E7230 2 SCREW HHC M12 1 75 X 80 G10 9 26 0C2428 2 SCREW PHTT 6 32 X 1 2 ZYC 27 022155 2 WASHER LOCK 6 28 077043F 1 CONDUIT FLEX 1 25 ID 18 LG 29 020151 1 CLAMP VINYL 312 X 203 Z 30 023365 3 WASHER SHAKEPROOF INT 8 31 033133 1 SCREW HHM 8 32 X 3 8 32 033143 2 SCREW HHM 8 32 X 7 8 33 086032 2 LUG RT ANG 10 10 12 34 090063 1 BRIDGE SU...

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Page 100: ...PIPE R H SIDE MUFFLER 10 080762 1 BOLT U 3 8 16 X 2 62 11 0D9832 4 SCREW HHC M12 1 75 X 75 SS 12 087171 8 WASHER FLAT 1 2 SS 13 083215 4 WASHER LOCK 1 2 SS 14 052860 4 NUT TOP LOCK FL M12 1 75 15 0F3794 1 EXHAUST BLANKET 600MM LONG R H 16 0F3794A 2 EXHAUST BLANKET 500MM LONG L H 17 0E8816 2 EXHAUST FLANGE 2 PIPE 18 036797 4 BOLT U 5 16 18 X 2 25 19 022259 8 NUT HEX 5 16 18 STEEL 20 022129 8 WASHER...

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Page 102: ...E BALL 3 8 NPT 7 0C4905 1 BARBED EL 45 3 8 NPT X 5 8OD 8 042568 4 SCREW HHC M6 1 0 X 20 G8 8 9 022473 4 WASHER FLAT 1 4 M6 ZINC 10 084918G 1 HEATER ENG 1500W 120V 11 084427 1 BRACKET HEATER W WELDNUTS 12 022097 4 WASHER LOCK M6 1 4 13 049813 2 NUT HEX M6 X 1 0 G8 YEL CHR 14 062303 1 ADAPTOR 1 4 NPT TO 3 8 NPT 15 077043A 1 CONDUIT FLEX 38 ID 42 LG NOTE POWER CORD IS AN INTEGRAL PART OF THE BLOCK HE...

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Page 104: ...8 M10 ZINC 7 0E0767A 1 CRATE BASE 34 X 81 8 0F8113 1 HARNESS NAT GAS RISER FRAME NOT SHOWN 1 9 085916 6 SCREW HHC 3 8 16 X 1 SS 1 10 085917 6 WASHER LOCK 3 8 SS 1 11 085918 6 NUT HEX 3 8 16 SSTL 1 12 088775 12 WASHER FLAT 3 8 SS 1 13 0C4360 1 PLATE VARMINT 1 14 071693 2 WASHER FLAT 281ID X 1 0OD 1 15 0C2454 2 SCREW THF M6 1 X 16 N WA Z JS 1 MOUNTING HARDWARE FOR GENSET TO L P TANK FRAME PUT IN BAG...

Page 105: ...s hours will be the responsibility of the customer 12 Warranty Parts shipment costs are reimbursed at ground shipment rates Costs related to requests for expedited shipping will be the responsibility of the customer 13 Batteries are warranted by the battery manufacturer 14 Verification of required maintenance may be required for warranty coverage THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING Any ...

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