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Generac Power Systems PWRcell, Installation Manual

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Generac Power Systems PWRcell Installation Manual Download Page 34

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Contactors

REbus 380v DC

REbus cable entrance

G R B

I/O Switch

Black-start battery

Snubber

Battery String DC

Top

Back

Front

BLACK

RED

Module CAT5 COMs Cable

Module 6

Module 5

Module 4

Module 3

Module 1

Module 2

Summary of Contents for PWRcell

Page 1: ...s of life This product is not intended to be used in a critical life support application Failure to adhere to this warning could result in death or serious injury 5HJLVWHU RXU HQHUDF SURGXFW DW 1 5 20...

Page 2: ...HULI WKDW DOO PDLQWHQDQFH IRU VDIH RSHUDWLRQ LV SHUIRUPHG SURPSWO DQG WR KDYH WKH HTXLSPHQW FKHFNHG SHULRGLFDOO E DQ 6 1RUPDO PDLQWHQDQFH VHUYLFH DQG UHSODFHPHQW RI SDUWV DUH WKH UHVSRQVLELOLW RI WKH...

Page 3: ...RG RQWR UDFNHW DQG HYHOLQJ HHW QVWDOOLQJ 5 EXV ZLULQJ RQQHFWLQJ ODFNVWDUW DWWHU QVWDOOLQJ DWWHU 0RGXOHV QVWDOOLQJ 5HDU 0RGXOHV QVWDOOLQJ URXQGLQJ 7DEV QVWDOOLQJ URQW 0RGXOHV QVWDOOLQJ 0RGXOH 6SDFHU HQ...

Page 4: ...LY QVWDOODWLRQ 0DQXDO IRU HQHUDF 3 5FHOO DWWHU 7KLV SDJH LQWHQWLRQDOO OHIW EODQN...

Page 5: ...DFHPHQW RSHUDWLRQ DQG PDLQWHQDQFH RI WKH XQLW DQG LWV FRPSRQHQWV OZD V VXSSO WKLV PDQXDO WR DQ LQGLYLGXDO WKDW ZLOO XVH WKLV XQLW DQG LQVWUXFW WKHP RQ KRZ WR FRUUHFWO VWDUW RSHUDWH DQG VWRS WKH XQLW L...

Page 6: ...t is not intended to be used in a critical life support application Failure to adhere to this warning could result in death or serious injury 000598 WARNING Equipment damage Connect only to REbus comp...

Page 7: ...p Failure to do so will result in death or serious injury 000599 DANGER Electrocution Turn battery disconnect OFF and de energize REbus before touching terminals Failure to do so will result in death...

Page 8: ...death or serious injury 000147 WARNING Risk of Fire Unit must be positioned in a manner that prevents combustible material accumulation underneath Failure to do so could result in death or serious inj...

Page 9: ...1 3 DQG 26 VWDQGDUGV DV ZHOO DV DOO IHGHUDO VWDWH DQG ORFDO EXLOGLQJ DQG HOHFWULF FRGHV 7KLV XQLW PXVW EH LQVWDOOHG LQ DFFRUGDQFH ZLWK FXUUHQW 1 3 DQG VWDQGDUGV DQG DQ RWKHU IHGHUDO VWDWH DQG ORFDO F...

Page 10: ...6DIHW 5XOHV HQHUDO QIRUPDWLRQ QVWDOODWLRQ 0DQXDO IRU HQHUDF 3 5FHOO DWWHU 7KLV SDJH LQWHQWLRQDOO OHIW EODQN...

Page 11: ...XOH 9 5 EXV RPPXQLFDWLRQ 3URWRFRO 5 EXV 1DQRJULG 9ROWDJH QSXW 2XWSXW 9 5RXQG 7ULS IILFLHQF WR 7HPSHUDWXUH 2SHUDWLQJ 7HPSHUDWXUH LPLWV 5HFRPPHQGHG 7HPSHUDWXUH 5DQJH QVWDOODWLRQ OWLWXGH 0D LPXP QVWDOODW...

Page 12: ...WH XQLW VHULDO QXPEHU DQG QDPHSODWH 5HFRUG WKH LQIRUPDWLRQ IURP WKHVH WDJV VR LW LV DYDLODEOH LI WKH WDJV DUH ORVW RU GDPDJHG KHQ RUGHULQJ SDUWV RU UHTXHVWLQJ DVVLVWDQFH RX PD EH DVNHG WR SURYLGH WKLV...

Page 13: ...RU JULG WLH VRODU SOXV VWRUDJH OO HQHUDF 3 5FHOO SURGXFWV XVH WKH 5 EXV 9 QDQRJULG WR FRQQHFW HQHUJ VRXUFHV VWRUDJH DQG ORDGV 7KH 5 EXV QDQRJULG DXWRPDWHV WKH IORZ RI SRZHU WR HQDEOH SOXJ DQG SOD VHWX...

Page 14: ...J IURP WKH EDWWHU PRQLWRULQJ V VWHP 06 HOHFWURQLFV 127 DWWHU LVFRQQHFW FDQ EH ORFNHG LQ WKH 2 SRVLWLRQ LI UHTXLUHG 127 7XUQ DWWHU LVFRQQHFW 2 ZKHQHYHU V VWHP ZLOO EH SRZHUHG GRZQ DQG OHIW LQDFWLYH IRU...

Page 15: ...O EXLOGLQJ FRGH R QRW H SRVH WKH HQHUDF 3 5FHOO DWWHU WR H WUHPH WHPSHUDWXUHV 6HH Specifications IRU UHF RPPHQGHG DQG DFFHSWDEOH RSHUDWLQJ WHPSHUD WXUHV 2SHUDWLQJ WKH HQHUDF 3 5FHOO DWWHU RXWVLGH RI W...

Page 16: ...OORZLQJ 1 IRU FRUUHFW ZLULQJ FRORULQJ 1 IRU LGHQWLILFDWLRQ RI FRQGXF WRUV FDUU LQJ PRUH WKDQ 9 OZD V DGKHUH WR DSSOLFDEOH FRGHV ZKHQ PDUNLQJ DQG LQVWDOOLQJ FRQGXFWRUV 6HH Table 3 2 RU DOO 5 EXV ZLULQJ...

Page 17: ...R UHPRYH VOLGH FRYHU WRZDUG WKH WRS RI WKH XQLW VZLQJ WKH ERWWRP RXW DQG SXOO FRYHU GRZQ 6HW FRYHU DVLGH LQ D VDIH SODFH 127 R QRW DGMXVW WKH IHHW DW WKLV WLPH 7KH IHHW DUH VKLSSHG SUH SRVLWLRQHG WR H...

Page 18: ...QJ HQHUDF 3 5FHOO DWWHU QVWDOODWLRQ 0DQXDO IRU HQHUDF 3 5FHOO DWWHU Figure 4 2 Generac PWRcell Battery Rear View 67 7 in 1 7 m 22 2 in 563 1 mm Figure 4 3 Generac PWRcell Battery Front View 9 9 in 251...

Page 19: ...e installing wiring If there are any other batteries connected to REbus toggle their front Battery Disconnect switches to OFF Failure to do so will result in death or serious injury 000598 WARNING Equ...

Page 20: ...W DWWHU 6HH Figure 4 8 RQQHFW EODFNVWDUW EDWWHU OHDG WR EDWWHU WHUPLQDO 127 2QH OHDG LV DOUHDG FRQQHFWHG WR WHUPLQDO 5HFRUG PRGHO VHULDO QXPEHU DQG GDWH RI SXU FKDVH RQ IURQW FRYHU RI WKLV PDQXDO Figu...

Page 21: ...DQG ELWH LQWR WKH EDWWHU PRGXOH FDVH WR SURYLGH DQ HTXLSPHQW JURXQGLQJ FRQQHFWLRQ Figure 4 11 Installing Rear Battery Modules QVWDOOLQJ URXQGLQJ 7DEV 6HH Figure 4 12 QVWDOO WZR VKDSHG JURXQGLQJ WDEV D...

Page 22: ...e 5 Module Spacer Kit IRU SDUW QXPEHU 7DEOH 0RGXOH 6SDFHU LW 0RGXOH 6SDFHU LW 3DUW 1XPEHU HQHUDF 3 5FHOO 6SDFHU LW 06 7R LQVWDOO PRGXOH VSDFHU 6HH Figure 4 16 QJOH WRS RI VSDFHU 3 XQGHU DQG EHKLQG EUD...

Page 23: ...LS 9 ZLWK VWXG DQG PRXQWLQJ KROH 9 Figure 4 21 Retention Clips 3 of 3 SSO JHQWOH SUHVVXUH WR HQVXUH DOO JURXQGLQJ WDEV DQG FOLSV PDNH ILUP FRQWDFW ZLWK FDVH 6HFXUH UHWHQWLRQ FOLS WR EUDFNHW ZLWK 0 VFU...

Page 24: ...OXH 7 2UDQJH 7 ODFN 7 XPSHUV RQQHFWLQJ DWWHU 3RZHU DEOH 000639 DANGER Electrocution Never reach into port or touch battery terminals with hands or tools Doing so will result in death serious injury e...

Page 25: ...Function PRGXOH VSDFHU PXVW EH LQVWDOOHG RQ DQ VLQJOH PRGXOH VKHOI 6HH Installing Module Spacer Generac PWRcell 3 and Generac PWRcell 5 only 8VLQJ 9VHW XQFWLRQ 127 96HW XQFWLRQ QHHGV WR EH SHUIRUPHG E...

Page 26: ...HFW VZLWFK RQ WKH IURQW RI WKH HQHUDF 3 5FHOO DW WHU GG WKH QHZ PRGXOHV LQWR WKH VWULQJ E FRQQHFWLQJ SRZHU DQG FRPPXQLFDWLRQV FDEOHV LQ WKH DSSURSUL DWH VHTXHQFH 6HH Installing Battery Modules 5HSODFH...

Page 27: ...OO QYHUWHU 21 6HOHFW GHVLUHG RSHUDWLRQDO PRGH XVLQJ WKH HQ HUDF 3 5FHOO QYHUWHU FRQWURO SDQHO QDEOH WKH HQHUDF 3 5FHOO QYHUWHU WR HQHUJL H WKH 5 EXV QDQRJULG RQILJXUH HQHUDF 3 5FHOO 6HOHFW 0RG 6HWWLQJ...

Page 28: ...LFH HDOHU VKDOO SUHSDUH D ZULWWHQ GHFRPPLVVLRQLQJ SODQ WKDW SURYLGHV WKH RYHUYLHZ RI WKH GHFRPPLVVLRQLQJ SURFHVV GHYHORSHG VSHFLILFDOO IRU WKH HQHUDF 3 5 HOO DWWHU V VWHP WKDW LV WR EH GHFRPPLVVLRQHG...

Page 29: ...DFW WKH QHDUHVW QGHSHQGHQW XWKRUL HG 6HUYLFH HDOHU 6 RU HQHUDF XVWRPHU 6HUYLFH DW 1 5 7DEOH HQHUDO 7URXEOHVKRRWLQJ XLGH 3UREOHP 3RVVLEOH DXVH 6ROXWLRQ DWWHU UHPDLQV LQ DLWLQJ VWDWH DWWHU LVFRQQHFW 2 7...

Page 30: ...7URXEOHVKRRWLQJ QVWDOODWLRQ 0DQXDO IRU HQHUDF 3 5FHOO DWWHU 7KLV SDJH LQWHQWLRQDOO OHIW EODQN...

Page 31: ...ion 7 Wiring Diagrams HQHUDF 3 5FHOO Contactors REbus 380v DC REbus cable entrance G R B I O Switch Black start battery Snubber Battery String DC BLACK RED Module CAT5 COMs Cable Module Jumpers Top Ba...

Page 32: ...UDF 3 5FHOO DWWHU HQHUDF 3 5FHOO Contactors REbus 380v DC REbus cable entrance G R B I O Switch Black start battery Snubber Battery String DC BLACK RED Module CAT5 COMs Cable Module Jumpers Top Back F...

Page 33: ...DWWHU HQHUDF 3 5FHOO Contactors REbus 380v DC REbus cable entrance G R B I O Switch Black start battery Snubber Battery String DC Top Back Front BLACK RED Module CAT5 COMs Cable Module 5 Module 4 Mod...

Page 34: ...DF 3 5FHOO DWWHU HQHUDF 3 5FHOO Contactors REbus 380v DC REbus cable entrance G R B I O Switch Black start battery Snubber Battery String DC Top Back Front BLACK RED Module CAT5 COMs Cable Module 6 Mo...

Page 35: ......

Page 36: ...VWHPV QF OO ULJKWV UHVHUYHG 6SHFLILFDWLRQV DUH VXEMHFW WR FKDQJH ZLWKRXW QRWLFH 1R UHSURGXFWLRQ DOORZHG LQ DQ IRUP ZLWKRXW SULRU ZULWWHQ FRQVHQW IURP HQHUDF 3RZHU 6 VWHPV QF HQHUDF 3RZHU 6 VWHPV QF 6...

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