Generac Power Systems MEGA 2500 Owner'S Manual Download Page 3

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Generac Mega 2500 Extended Life Generator

• Gasoline is highly FLAMMABLE and its vapors are

EXPLOSIVE.  Do not permit smoking, open flames,

sparks or heat in the vicinity while handling gasoline.

Avoid spilling gasoline on a hot engine.  Comply with

all regulations requiring storage and handling of gaso-

line.

• Do not overfill the fuel tank.  Always allow room for

fuel expansion.  If tank is overfilled, fuel can overflow

onto  a  hot  engine  and  cause  FIRE  or  an  EXPLO-

SION.

• Never store generator with fuel in tank where gaso-

line vapors might reach an open flame or spark or pilot

light (as on a furnace, water heater or clothes dryer).

FIRE or an EXPLOSION might result.

• Generator  exhaust  gases  contain  DEADLY  carbon

monoxide gas.  This dangerous gas, if breathed in suf-

ficient  concentrations,  can  cause  unconsciousness

or even death.  Operate this equipment only in the open

air where adequate ventilation is available.

• The engine-generator requires an adequate flow of

cooling air for its continued proper operation.  Never

operate the unit inside any room or enclosure where

the free flow of cooling air into and out of the unit might

be obstructed.  Without sufficient cooling air flow, the

unit  quickly  overheats,  damaging  the  generator  or

nearby property.

• Allow at least 2 feet of clearance on all sides of gen-

erator,  even  while  operating  unit  outdoors,  or  you

could damage the unit.

• Never start, or stop, the engine-generator with elec-

trical  loads  connected  to  receptacles  with  the

connected devices turned ON.  Start the engine and

let it stabilize before connecting electrical loads.  Dis-

connect all electrical loads before shutting down the

generator.

• Do not insert any object through cooling slots of the

engine-generator.  You could damage the unit or injure

yourself.

• Never operate generator (a) in rain; (b) in any enclosed

compartment; (c) if engine speed changes; (d) if con-

nected  electrical  devices  overheat;  (e)  if  electrical

output is lost; (f) if engine or generator sparks; (g) if

flame or smoke is observed while unit is running; (h)

if unit vibrates excessively.

GROUNDING THE 

GENERATOR

The National Electric Code requires the frame and exter-

nal electrically conductive parts of generator be properly

connected to approved earth ground.  Local electrical

codes may also require proper grounding of the unit.

For that purpose, a GROUNDING WING SCREW

(Figure 1) is provided on the cradle frame.

Generally, connecting a No. 12 AWG (American Wire

Gauge) stranded copper wire to the grounding wing

screw and to an earth-driven copper or brass grounding

rod (electrode) provides adequate protection against

electrical shock.  However, local codes may vary widely.

Consult with a local electrician for grounding require-

ments in your area.  Be sure to keep the ground wire

attached while you connect the electrode.
Properly grounding the generator helps prevent electrical

shock if a ground fault conditions exists in the generator

or in connected electrical devices.  Proper grounding

also helps dissipate static electricity, which often builds

up in ungrounded devices.

Figure 1 — Location of Grounding Wing Nut

Summary of Contents for MEGA 2500

Page 1: ...vent of a utility power failure the fol lowing step must be taken Before connecting the generator to an electrical system open the main circuit breaker or main switch serving the system to isolate the...

Page 2: ...ce that might involve a hazard For that reason warnings in the Manual and warnings on tags or decals affixed to the unit are not all inclusive If you intend to handle operate or service the unit by a...

Page 3: ...rator with elec trical loads connected to receptacles with the connected devices turned ON Start the engine and let it stabilize before connecting electrical loads Dis connect all electrical loads bef...

Page 4: ...no special additives DO NOT USE SAE 10W 40 Select the oil s viscosity grade according to your expected operating temperature Although multi viscosity oils 5W30 10W30 etc improve starting in cold weat...

Page 5: ...IRCUIT BREAKER Protects the genera tor against electrical overload Breaker is push to reset type AIR CLEANER Filters intake air as it is drawn through the engine 5 5 H P ENGINE Provides the power need...

Page 6: ...buretor cleaner products in the fuel tank or permanent damage may occur Clean area around fuel fill cap remove cap Add UNLEADED regular gasoline slowly to fuel tank Install fuel cap and wipe up any sp...

Page 7: ...king around a battery Battery electrolyte fluid is an extremely caustic sulfuric acid solu tion that can cause severe burns Do not permit fluid contact with eyes skin clothing etc If Spill occurs flus...

Page 8: ...r for starting than for running This surge of power lasts for only a few seconds when starting such motors Be sure you allow for this high starting wattage when selecting electrical devices to connect...

Page 9: ...e cleanliness of the generator frequently and clean when dust dirt oil moisture or other foreign sub stances are visible on its exterior surface NOTE We DO NOT recommend using a garden hose to clean g...

Page 10: ...r a hot generator Let the unit cool for a sufficient time before placing a cover on the unit Placing a cover on the unit before generator is sufficiently cool could could start the cover on fire ENGIN...

Page 11: ...Connect wire to spark plug to spark plug 6 Bad spark plug 6 Replace spark plug 7 Water in gasoline 7 Drain gas tank fill with fresh fuel 8 Overchoking 8 Open choke fully and crank engine 9 Excessively...

Page 12: ...ELECTRICAL DATA Drawing No 99697 G E N E R A C Generac Mega 2500 Extended Life Generator 12 E x t e n d e d L i f e G e n e r a t o r...

Page 13: ...DED VIEW CONTROL PANEL ITEM PART NO QTY DESCRIPTION 1 99837 1 PANEL Control 2 66818 2 OUTLET 120V 15A 3 99887 1 CAPACITOR 12 5 MFD 4 90418 1 OUTLET 12V DC 5 84543 C 4 SCREW 3 5 x 18mm Lg Phillips Head...

Page 14: ...EXPLODED VIEW GENERATOR Generac Mega 2500 Extended Life Generator 14 E x t e n d e d L i f e G e n e r a t o r G E N E R A C Drawing No B1763...

Page 15: ...SHNUT 1 2 Dia 20 B1760 2 ASSEMBLY 10 Wheel Tire 21 86292 10 HHCS 10 16 x 3 4 Self Drill 22 52858 2 NUT M8 1 25 Locking 23 87841 2 MOUNT Vibration 24 39414 2 HHCS M8 1 0 x 35 ITEM PART NO QTY DESCRIPTI...

Page 16: ...e and does not apply to a generator set or engine or parts which have been subjected to improper or unauthorized installation misuse negligence accident overloading over speeding improper maintenance...

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