Generac Power Systems MAGNUM MLT6SKDS Owner'S Manual Download Page 27

General Information

Owner’s Manual for MLT6SMDS - MLT6SKDS Light Tower

23

Warnings 

are non-critical alarm conditions and do

not  affect  the  operation  of  the  generator  system.
They  serve  to  draw  the  operator’s  attention  to  an
undesirable  condition.  By  default,  warning  alarms
are  self-resetting  when  the  fault  condition  is
removed.

Electrical trips

 stop the generator in a controlled

manner. On initiation of the electrical trip condition,
the  controller  de-energizes all  the  outputs,  includ-
ing the lights, to remove the load from the genera-
tor. Once this has occurred, the controller starts the
cooling timer and allows the engine to cool off-load
before shutting down the engine.

Shutdown alarms

 stop the generator immediately.

On initiation of the shutdown condition, the control-
ler de-energizes all the outputs, including the lights,
to  remove  the  load  from  the  generator.  Once  this
has occurred, the controller shuts the generator set
down immediately to prevent further damage.

DTC faults 

are displayed by the controller.

To view the active alarms, repeatedly press the ↑ and ↓
buttons until the LCD window displays the alarm.
Continue  to  press  the  ↑  and  ↓  buttons  to  cycle  through
the alarms.
To  exit  the  alarm  screen,  press  the  ↑  and  ↓  buttons
simultaneously  to  enter  the  navigation  menu.  Once
entered, cycle to the desired operator screen.

NOTE: 

The alarm condition must be corrected before a

reset will take place. If the alarm condition remains, it is
not possible to reset the unit. The exception to this is the
Low Oil Pressure alarm and similar ‘active from safety on’
alarms, as the oil pressure is low with the engine at rest.

To  clear  alarms  that  stop  the  generator,  refer  to

Resetting the Maintenance Alarms (If Equipped)

.

NOTE: 

The LCD backlight is on if the unit has sufficient

voltage  while  the  unit  is  turned  on,  unless  the  unit  is
cranking. In this case, the backlight is turned off.

If  the  controller  is  left  in  STOP  mode  for  a  period  of
inactivity, the controller  enters POWER SAVE  mode. To
‘wake’ the controller, press the Stop (O) button.

Maintenance Screen

See 

Figure 2-26

The Maintenance screen (

) displays

the  maintenance  alarms  configured  into  the  controller.
The three alarms are for servicing the fuel filter, oil filter,
and air filter.

Figure 2-26. Maintenance Screen

Event Log Screen

See 

Figure 2-27

. The controller’s event log (

) displays

a list of the last 15 recorded electrical trips or shutdown
events  and  the  engine  hours  at  which  they  occurred.
Once  the  log  is  full,  any  subsequent  electrical  trip  or
shutdown  alarm  overwrites  the  oldest  entry  in  the  log.
The  log  always  contains  the  most  recent  shutdown
alarms.

Figure 2-27. Event Log Screen

Proceed as follows to view the event log:

1.

Press  both  ↑  and  ↓  buttons  simultaneously  to
display the navigation menu. 

2.

Cycle to the event log section and press the Auto
button to enter. 

Table 2-1. Possible DTC Faults

Fault

DTC Description

Check Engine 
Fault

A fault not recognized by the controller
has been detected. Contact the engine
manufacturer for support.

Low Oil Pressure

Engine  oil  pressure  has  fallen  below
its  configured  low  oil  pressure  alarm
level.

Underspeed

Engine  speed  has  fallen  below  its
configured underspeed alarm level.

Overspeed

Engine  speed  has  risen  above  its
configured overspeed alarm level.

Low Fuel Level

Engine’s fuel level has fallen below its
configured low fuel level alarm.

Battery Under/
Over Voltage

Engine’s  DC  supply  has  fallen  below
or  risen  above  its  configured  alarm
level.

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Summary of Contents for MAGNUM MLT6SKDS

Page 1: ...s Manual Light Tower MLT6SMDS MLT6SKDS S N 3002908801 and above SAVE THIS MANUAL FOR FUTURE REFERENCE For technical assistance contact www generacmobileproducts com Technical Support 1 800 926 9768 0...

Page 2: ...to have the equipment checked periodically by a GMP ASD Normal maintenance service and replacement of parts are the responsibility of the owner operator and as such are not considered defects in mate...

Page 3: ...19 Operator Screens 20 Dusk to Dawn Screen 21 Section 3 Operation Light Tower Setup 25 Raising the Mast Manual Winch 26 Raising the Mast Electric Winch If Equipped 27 Raising the Mast Power Zone DLA I...

Page 4: ...ing 43 Troubleshooting the Lights 44 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 45 AC Diagram MLT6SKDS Non Power Zone Key Equipped 46 AC Wiring Diagram MLT6SMDS Non Power...

Page 5: ...unit are not all inclusive If using a procedure work method or oper ating technique that the manufacturer does not specifically recommend verify that it is safe for others and does not render the equi...

Page 6: ...ant Failure to do so could result in death or serious injury 000105 DANGER Explosion and Fire Fuel and vapors are extremely flammable and explosive Add fuel in a well ventilated area Keep fire and spa...

Page 7: ...000188 DANGER Electrocution Do not wear jewelry while working on this equipment Doing so will result in death or serious injury DANGER Electrocution DO NOT use the unit if electrical cord is cut or w...

Page 8: ...missing Ambient air temperature is above 120 F 49 C Operating Safety Positioning the Unit The area immediately surrounding the unit should be dry clean and free of debris Position and operate the unit...

Page 9: ...unit causing damage to electrical parts Replace all missing and hard to read decals Decals provide important operating instructions and warn of dangers and hazards Wear heavy leather gloves when hand...

Page 10: ...res Inspect trailer tires for wear and proper inflation Verify wheel lug nuts are present and tightened to the specified torque Safe Towing Techniques Practice turning stopping and backing up in an ar...

Page 11: ...Label not shown 2 Setup and Take Down Instructions Manual 17 Neutral Bonded to Frame 3 Danger Overhead Power Lines 18 Not A Step 4 Warning Electrical Storms and High Wind 19 Warning High Temperature...

Page 12: ...Introduction and Safety 8 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower Figure 1 1 Decal Locations 1 of 3 1 Inch 25 mm 10000035325 0 5 0 5 1 Inch 25 mm 10000035402 008626 1 2...

Page 13: ...eath Do not position light tower under electrical power lines OVERHEAD POWER LINES DANGER GEFAHR PELIGRO DANGER NOTICE HINWEIS AVISO AVIS BREATHING DIESEL ENGINE EXHAUST EXPOSES YOU TO CHEMICALS KNOWN...

Page 14: ...8 7 5 5 6 87 2 1 ABSCHALTUNG APAGADO ARR T 1 1 23 5 7 21 MOTORBETRIEB OPERACI N DEL MOTOR FONCTIONNEMENT DU MOTEUR 0 18 2 7 16 22 6 PJ NJ 8 75 2 68 85 8 21 5HDG RSHUDWRU V PDQXDO 8VH KLWFK UDWHG IRU...

Page 15: ...tor Make Marathon Model 201CSA5423 Output Standby kW kVA 6 0 6 0 Output Voltage volts 120V 240V single phase Output Amperes 120V 240V amperes 15 25 Frequency Hertz 60 Weights Dry Weight lbs kg 1 310 5...

Page 16: ...orm SFC626B Manufactured by Generac Mobile Products LLC 920 361 4442 800 926 9768 TIRE AND LOADING INFORMATION RENSEIGNEMENTS SUR LES PNEUS ET LE CHARGEMENT SEE OWNER S MANUAL FOR ADDITIONAL INFORMATI...

Page 17: ...3 Remove jack from tongue weldment Hold jack vertically and extend until weldment on jack is aligned with tongue weldment 4 See Figure 2 3 Install jack and secure with clevis D Figure 2 3 Jack Instal...

Page 18: ...ing levels of effort may be required depending on terrain Figure 2 7 Pivot Trailer Tongue Into Storage Position 5 See Figure 2 8 Install pins B and C at locations shown to secure trailer tongue in sto...

Page 19: ...or MLT6SMDS MLT6SKDS Light Tower 15 Unit Dimensions Figure 2 9 Unit Dimensions Specifications are subject to change without notice A B C D E MLT6SMDS MLT6SKDS 118 in 3 m 101 in 2 6 m 23 ft 7 m 57 in 1...

Page 20: ...ocations Figure 2 10 Component Locations Front and Left Side A Grounding studs Interior On enclosure floor behind controller Exterior On bumper E Tongue jack B Outriggers and Jacks 2 F Mast rotation k...

Page 21: ...17 Figure 2 11 Component Locations Rear and Right Sidezz J Central lift point M Tandem tow mount optional not shown K Engine radiator access hood N Hood latch L Forklift pocket P Key start controller...

Page 22: ...set button F 240VAC 30A twist lock receptacle Customer convenience receptacle for use in connecting auxiliary equipment such as fans pumps or drills G Engine hour meter Displays number of hours the en...

Page 23: ...ays the various operating screens By viewing these screens the operator can monitor both the engine and generator status while the unit is running B Select LED Illuminates when the unit is running in...

Page 24: ...troller is powered up and the unit management software is loaded It displays the controller mode total operating hours hours left until the next service interval engine operating status and engine rpm...

Page 25: ...nced load distribution between lines for optimum generator performance Figure 2 19 Line Amperage Screen Generator Screen See Figure 2 20 The Generator screen displays the average line voltage frequenc...

Page 26: ...and the button to cycle left until the desired operator screen section is reached 3 Press the Select button to enter the desired operator screen section NOTE Every time the operator screens are entere...

Page 27: ...ms that stop the generator refer to Resetting the Maintenance Alarms If Equipped NOTE The LCD backlight is on if the unit has sufficient voltage while the unit is turned on unless the unit is cranking...

Page 28: ...e most recent alarm will display and the cycle begins again To exit the event log press the and buttons simultane ously to enter the navigation menu Once entered cycle to the desired operator screen A...

Page 29: ...cle 4 A grounding stud B is located on the rear frame of the trailer near the left side outrigger For ground ing requirements follow local state or National Electrical Code NEC guidelines 5 See Detail...

Page 30: ...ending at the top sections of the mast Stop extending the mast when the colored mark D on the second mast section is visible as seen in Detail D Figure 3 2 Pulley Locations Manual Winch IMPORTANT NOTE...

Page 31: ...at the coiled electrical cord DANGER Electrocution DO NOT use the unit if electrical cord is cut or worn through Doing so will result in death or serious injury 000263a WARNING 000266 Tipping hazard E...

Page 32: ...red height See Figure 3 3 Do not extend past the colored mark C 5 Press SELECT again to exit the mast control screen IMPORTANT NOTE Contact a GMP ASD immedi ately if the mast hangs up or the winch cab...

Page 33: ...on refer to General Maintenance Verify battery connections are secure Turn the battery disconnect switch on if equipped Inspect the engine fan belt tension and condition Inspect the engine fan belt gu...

Page 34: ...ing for all units equipped with the Power Zone DLA Proceed as follows to start the generator in MANUAL mode 1 Verify the 240VAC outlet breaker is set to OFF O 2 Set the main circuit breaker OFF I 3 Wh...

Page 35: ...ature Derating reduces the available power for operating tools and accessories connected to the receptacles For every increase in 1 000 ft 305 m of elevation engine performance for this unit typically...

Page 36: ...The standard receptacle panel is equipped with the following recepta cles One 240V 30A Twist lock A One120V 20A GFCI B NOTE Do not draw more than a combined total of 4 800W from the receptacles with t...

Page 37: ...key must be in RUN to operate electric winch 1 Press and hold the upper winch control switch downward to collapse the mast to its lowest position Verify the electrical cord does not get caught in or p...

Page 38: ...the rear of the unit See Raising the Mast Manual Winch Positive Air Shutdown PAS If Equipped See Figure 3 18 This unit may be equipped with a positive air shutdown A on the air intake The PAS system...

Page 39: ...se only an undamaged outdoor rated three prong grounded 120VAC extension cord with a minimum amperage rating of 10A Connect the cord to a properly grounded 120VAC GFCI outlet 4 Before starting the eng...

Page 40: ...art all lug nuts by hand b First pass tighten to 20 25 ft lbs 27 33 Nm c Second pass tighten to 50 60 ft lbs 67 81 Nm d Thirdpass tightento90 120ft lbs 122 162Nm NOTE After the first road use torque t...

Page 41: ...n to the control panel to signify that the unit is being serviced and reduce the chance of unauthorized use Cleaning the Unit Always clean the unit after each use to remove dust grease mud or spilled...

Page 42: ...s on the MLT6SM equipped with the Mitsubishi L3E W461ML Tier 4 engine be extended to 750 hours after initial break in The engine comes from the factory with a larger sump that holds 5 5 qts 5 2 L of e...

Page 43: ...he recommendations of the OEM engine manual that was shipped with the unit for specific operating instructions If further technical assistance is required contact Generac Mobile Products Technical Ser...

Page 44: ...irection to lift The ratchet MUST make a loud clicking sound while winding the cable Lowering the Lights Referring to the Lift Let Down decal on the winch turn handle according to the specified direct...

Page 45: ...re 4 2 Wheel Bearing Cross Section 1 Remove the small rubber plug A from the metal end cap B 2 Attach a standard grease gun fitting to the Zerk grease fitting C 3 Pump grease into the Zerk fitting unt...

Page 46: ...Maintenance 42 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower This page intentionally left blank...

Page 47: ...identify corrective action High coolant temperature shutdown Low coolant level Add coolant if needed Allow engine to cool then check coolant level in radiator Restart engine and check coolant temperat...

Page 48: ...ions inside the mast junction box and each mast light housing socket Damaged or loose electrical cord Inspect the mast electrical cord for damage and check the cord connections inside the control box...

Page 49: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 45 Section 6 Wiring Diagrams Mast Junction Box Wiring and Light Connections 1 3 2 4...

Page 50: ...Wiring Diagrams 46 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower AC Diagram MLT6SKDS Non Power Zone Key Equipped...

Page 51: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 47 AC Wiring Diagram MLT6SMDS Non Power Zone Key Equipped...

Page 52: ...Wiring Diagrams 48 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower AC Wiring Diagram MLT6SKDS With Power Zone...

Page 53: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 49 AC Wiring Diagram MLT6SMDS Power Zone If Equipped...

Page 54: ...BK WT RD WT VI YL RD VI WT YL GY BL 86 BK YL OR YL ALT B RD 12V BATTERY STARTER RD OIL PRESSURE WARNING SWITCH N C WARNING OVERHEAT SWITCH N O GY BL GY BL SPLICE SPLICE RD BK FUEL PUMP VI YL HFF OPT 8...

Page 55: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 51 DC Wiring Diagram MLT6SMDS Power Zone If Equipped...

Page 56: ...Wiring Diagrams 52 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower DC Wiring Diagram MLT6SKDS Without Power Zone 90509_E_6 27 16...

Page 57: ...Wiring Diagrams Owner s Manual for MLT6SMDS MLT6SKDS Light Tower 53 DC Wiring Diagram MLT6SKDS Power Zone If Equipped...

Page 58: ...YL 10 AMP CIRCUIT BREAKER RD VI YL HOUR METER VI YL RELAY TIME DELAY N O N C COM RD VI RD VI SPADE TO ENG ALTERNATOR B TO ENG GROUND V I Y L B K W T RD 65049 65211 15 87 87a 30 86 85 RD VI YL BK WT V...

Page 59: ...L VI YL SPLICE HFF OPT B 2 A VI YL 5 5 VI YL 10 AMP CIRCUIT BREAKER RD VI YL HOUR METER VI YL RELAY TIME DELAY N O N C COM RD VI RD VI SPADE TO ENG ALTERNATOR B TO ENG GROUND V I Y L B K W T RD 65049...

Page 60: ...ption WINCH BK BK YL BL CONTACTOR 1 BATTERY GN BN BK BK RD BL YL 1 2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 12 11 10 9 9 10 11 12 A B C BN UP DOWN SWITCH 1 BK VI BN BK VI BN BK VI TOP SWITCH DOWN STOP BOTTOM...

Page 61: ...BN WT WT WT WT BK WT VI YL WT AMBER L AMBER R MARKER MARKER VI YL BK WT TO FUEL CKT BN BN BN WT WT WT RING GND LICENSE PLATE PANEL LIGHT BK WT BK WT BK BK WT WT BK BN BN WT BK BN BN BN WT BK BN WT BN...

Page 62: ...Wiring Diagrams 58 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower DC Wiring Electric Winch Option Power Zone If Equipped 90615_A_12 15 15...

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Page 66: ...Service Log 62 Owner s Manual for MLT6SMDS MLT6SKDS Light Tower This page intentionally left blank...

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Page 68: ...hts reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products LLC Generac Mobile Products LLC 215 Powe...

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