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Generac Power Systems MAGNUM MGG200, Manual

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Generac Power Systems MAGNUM MGG200 Manual Download Page 9

38108 ORG

MGG200/200G Parts Manual

3

ENCLOSURE PANELS

Item

Part No.

Qty

Description

Notes

1

Page 28

1

Cover, exhaust bay

MGG200 only

Page 28

1

Duct, exhaust - top

MGG200G only

2

Page 32

1

Roof - front

3

Page 32

1

Roof - rear

4

Page 22

2

Door, solid - right w/manual holder

5

Page 18

2

Door, solid - left

6

Page 26

2

Door, louvered - right

7

Page 24

2

Door, louvered - left

8

Page 14

1

Corner post, front - left

9

Page 28

1

Duct, front - left

10

Page 28

1

Duct, front - right

11

Page 14

1

Corner post, front - right

12

Page 20

2

Door, solid - right 

13

Page 34

1

Corner post, rear - right

14

Page 14

1

Panel, rear - center

15

Page 46

1

Assembly, disconnect box

16

Page 14

1

Corner post, rear - left

17

Page 28

1

Duct, bottom

18

Page 28

1

Duct, front side

19

Page 30

1

Assembly, catalyst door

Summary of Contents for MAGNUM MGG200

Page 1: ...38108 ORG 12 15 PARTS MANUAL 01913 GASEOUS GENERATOR MGG200 MGG200G...

Page 2: ...ARNING CALIFORNIA PROPOSITION 65 WARNING This product contains or emits chemicals known to the state of California to cause cancer birth defects and other reproductive harm WARNING ENVIRONMENTAL HAZAR...

Page 3: ...anual which was included with the unit when shipped from the factory Failure to do so increases the risk of injury to yourself or others GENERAC MOBILE PRODUCTS LLC 215 Power Drive Berlin WI 54923 U S...

Page 4: ...iv This Page Intentionally Left Blank...

Page 5: ...Roof Assembly 32 Rear Corner Assembly Right 34 Control Boxes and Lift Structure to Unit 36 Control Box Assembly 38 Connection Box Assembly 40 Disconnect Box Assembly 42 Lift Structure Assembly 44 Exh...

Page 6: ...vi This Page Intentionally Left Blank...

Page 7: ...S PNEUS ET LE CHARGEMENT SEE OWNER S MANUAL FOR ADDITIONAL INFORMATION VOIR LE MANUEL DE L USAGER POUR PLUS DE RENSEIGNEMENTS MANUFACTURED BY FABRIQUE PAR Generac Mobile Products LLC DATE 00 0000 GVWR...

Page 8: ...2 MGG200 200G Parts Manual 38108 ORG ENCLOSURE PANELS 1 2 3 4 5 6 7 8 10 11 6 7 12 5 13 14 15 16 01915 19 9 18 18 17...

Page 9: ...2 Door solid left 6 Page 26 2 Door louvered right 7 Page 24 2 Door louvered left 8 Page 14 1 Corner post front left 9 Page 28 1 Duct front left 10 Page 28 1 Duct front right 11 Page 14 1 Corner post...

Page 10: ...n Coils Visually Inspect Air Filter replace if necessary Inspect Shutoff Valve for Leaks and Closing Check Engine Air Induction for Leaks Drain LPL Vaporizer Oil Build Up Inspect Exhaust Catalyst Brea...

Page 11: ...200G Parts Manual 5 UNIT DECALS EXTERIOR Item Part No Qty Description Notes 1 38450 1 Decal set safety 2 34784 1 Decal gaseous genset 28 0 x 13 60 MGG200G only 3 37600 2 Decal maintenance 4 36610 2 D...

Page 12: ...AM RAHMEN ANGESCHLOSSEN NEUTRO CONECTADO AL BASTIDOR POSITION NEUTRE LORSQUE FIX AU CADRE WARNING WARNUNG ADVERTENCIA AVERTISSEMENT WARNUNG ADVERTENCIA AVERTISSEMENT WARNING Operator s manual must be...

Page 13: ...38108 ORG MGG200 200G Parts Manual 7 UNIT DECALS LEFT SIDE INTERIOR Item Part No Qty Description Notes 1 38450 1 Decal set safety 2 12142 1 Decal ground 3 36609 1 Decal caution heat cable...

Page 14: ...8 MGG200 200G Parts Manual 38108 ORG UNIT DECALS RIGHT SIDE INTERIOR...

Page 15: ...38108 ORG MGG200 200G Parts Manual 9 UNIT DECALS RIGHT SIDE INTERIOR Item Part No Qty Description Notes 1 38450 1 Decal set safety...

Page 16: ...10 MGG200 200G Parts Manual 38108 ORG UNIT DECALS DISCONNECT BOX 01919 1 1 1 1 2...

Page 17: ...38108 ORG MGG200 200G Parts Manual 11 UNIT DECALS DISCONNECT BOX Item Part No Qty Description Notes 1 38450 1 Decal set safety 2 12142 1 Decal ground...

Page 18: ...12 MGG200 200G Parts Manual 38108 ORG ROOF AND DOORS TO UNIT 01920 1 2 3 3 4 3 5 6 3 7 7 3 3 3 3 6 5 4...

Page 19: ...scription Notes 1 Page 32 1 Assembly roof 2 60024 28 Screw M6 1 0 x 25 sflg hex 3 39635 16 Screw M8 1 250 x 16 button hex SS 4 Page 20 2 Assembly solid door right 5 Page 18 2 Assembly solid door left...

Page 20: ...14 MGG200 200G Parts Manual 38108 ORG FRONT AND REAR PANELS TO UNIT 2 1 1 1 3 4 4 4 4 1 5 6 4 4 4 4 4 4 1 1 7 8 1 1 9 01921 4 4...

Page 21: ...n Notes 1 63158 28 Insert M8 1 250 2 39611 1 Corner post front left 3 39612 1 Block off top 4 60024 28 Screw M6 1 0 x 25 sflg hex 5 39613 1 Block off bottom 6 39610 1 Corner post front right 7 Page 34...

Page 22: ...16 MGG200 200G Parts Manual 38108 ORG CENTER PANELS TO UNIT 01922 1 2 2 3 4 4 1 4 4 2 2 4 4 1 1 3 4...

Page 23: ...200 200G Parts Manual 17 CENTER PANELS TO UNIT Item Part No Qty Description Notes 1 39608 4 Side brace top and bottom 2 63158 16 Insert M8 1 250 3 39609 1 Support center door 4 60024 28 Screw M6 1 0 x...

Page 24: ...18 MGG200 200G Parts Manual 38108 ORG DOOR ASSEMBLY LEFT 01924 1 2 3 6 2 5 4 4 5 2 6 7 8 9 13 14 1 2 3 10 15 12 10 11 12...

Page 25: ...4 39419 4 Nut M6 1 0 hex G8 5 38522 4 Washer M6 250 split lock 6 39631 2 Bracket rod guide 7 39628 1 Door solid left 8 39639 4 Nut M4 70 nylock SS 9 39593 4 Washer 8 flat SS 10 63158 4 Insert M8 1 250...

Page 26: ...20 MGG200 200G Parts Manual 38108 ORG DOOR ASSEMBLY RIGHT 2 3 4 01925 1 2 5 4...

Page 27: ...ts Manual 21 DOOR ASSEMBLY RIGHT Item Part No Qty Description Notes 1 39629 1 Door solid right 2 63158 4 Insert M8 1 250 3 39624 1 Hinge M8 top right 4 39635 4 Screw M8 1 250 x 16 button hex SS 5 5347...

Page 28: ...22 MGG200 200G Parts Manual 38108 ORG DOOR ASSEMBLY RIGHT WITH MANUAL HOLDER 01926 1 6 8 7 2 3 4 2 5 4...

Page 29: ...No Qty Description Notes 1 39629 1 Door solid right 2 63158 4 Insert M8 1 250 3 39624 1 Hinge M8 top right 4 39635 4 Screw M8 1 250 x 16 button hex SS 5 53470 1 Hinge M8 bottom right 6 24540 1 Holder...

Page 30: ...24 MGG200 200G Parts Manual 38108 ORG DOOR ASSEMBLY LOUVERED LEFT 01927 1 2 3 6 2 5 4 4 5 2 6 7 8 9 13 14 1 2 3 10 15 12 10 11 12...

Page 31: ...le 4 39419 4 Nut M6 1 0 hex G8 5 38522 4 Washer M6 250 split lock 6 39631 2 Bracket rod guide 7 39626 1 Door louvered left 8 39639 4 Nut M4 70 nylock SS 9 39593 4 Washer 8 flat SS 10 63158 4 Insert M8...

Page 32: ...26 MGG200 200G Parts Manual 38108 ORG DOOR ASSEMBLY LOUVERED RIGHT 01928 1 2 3 4 2 5 4...

Page 33: ...ual 27 DOOR ASSEMBLY LOUVERED RIGHT Item Part No Qty Description Notes 1 39627 1 Door louvered right 2 63158 4 Insert M8 1 250 3 39624 1 Hinge M8 top right 4 39635 4 Screw M8 1 250 x 16 button hex SS...

Page 34: ...28 MGG200 200G Parts Manual 38108 ORG FRONT ENCLOSURE ASSEMBLY 1 2 5 4 3 6 2 2 2 2 2 2 7 8 9 8 2 11 01929 12 13 10...

Page 35: ...crew M6 1 0 x 25 sflg hex 3 39345 6 Washer 312 flat 4 38382 6 Washer 312 split lock 5 38383 6 Screw M8 1 250 x 20 hex G8 8 6 39617 1 Duct front left 7 39619 1 Duct bottom 8 39620 2 Duct front side 9 3...

Page 36: ...30 MGG200 200G Parts Manual 38108 ORG CATALYST DOOR ASSEMBLY 01930 5 1 1 2 4 6 4 7 8 9 3...

Page 37: ...312 18 sflg hex 2 35041WG 2 Spacer catalyst door hinge 3 18461 2 Hinge left male 4 61066 8 Screw 312 18 x 1 0 carriage SS 5 18460 2 Hinge left female 6 60268 4 Rivet 188 dia x 126 to 250 grip 7 22498...

Page 38: ...32 MGG200 200G Parts Manual 38108 ORG ROOF ASSEMBLY 9 10 4 8 01931 1 2 3 5 1 6 7...

Page 39: ...Washer 750 flat 1 50 125 hardened 2 60532 4 Screw 750 10 x 3 0 hex G8 3 18053B 1 Bracket lift eye 4 60024 5 Screw M6 1 0 x 25 sflg hex 5 31823B 1 Spacer lift plate 6 60248 4 Washer 750 split lock 7 60...

Page 40: ...34 MGG200 200G Parts Manual 38108 ORG REAR CORNER ASSEMBLY RIGHT 5 3 4 3 2 1 01932 6...

Page 41: ...tem Part No Qty Description Notes 1 39606 1 Corner post rear right 2 60260 6 Rivet 188 dia x 375 to 500 grip 3 65470 1 Switch E stop operator 4 30645 1 Panel E stop 5 65471 1 Block E stop contactor N...

Page 42: ...36 MGG200 200G Parts Manual 38108 ORG CONTROL BOXES AND LIFT STRUCTURE TO UNIT 1 5 2 4 6 8 9 10 11 11 7 12 01933 3...

Page 43: ...4 Washer 312 flat 3 38382 4 Washer M8 312 split lock 4 38383 4 Screw M8 1 25 x 20 hex G8 8 5 Page 40 1 Assembly connection box 6 39427 4 Screw 312 18 x 75 hex 7 Page 38 1 Assembly control box 8 Page 7...

Page 44: ...38 MGG200 200G Parts Manual 38108 ORG CONTROL BOX ASSEMBLY 01934 12 2 6 7 5 5 4 3 8 9 10 11 1...

Page 45: ...39478 1 Cover customer connect H panel 7 60024 2 Screw M6 1 0 x 25 sflg hex 8 39422 2 Screw M4 70x16 torx head 9 35876 1 Rail PCB holder 10 38522 4 Washer M6 250 split lock 11 39479 4 Screw M6 1 0 x...

Page 46: ...40 MGG200 200G Parts Manual 38108 ORG CONNECTION BOX ASSEMBLY 1 2 3 2 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 26 27 28 29 01935 18 19 20 22 23 24 25 21...

Page 47: ...sher 562 flat 13 39428 1 Assembly 3 0 ground wire 375 lug 14 39424 2 Washer 375 special lock 15 39423 1 Lug 3 0 4 x 406 16 60027 1 Washer M10 375 flat 17 39429 1 Screw M10 1 5 x 35 hex G8 8 18 53386 1...

Page 48: ...MGG200 200G Parts Manual 38108 ORG DISCONNECT BOX ASSEMBLY 1 LINE SHIELD BOUCLIER PR REINSTALL AFTER WIRING REINSTALLER APRES INSTALLATIONE 01937 2 3 4 4 5 7 8 9 10 11 12 13 14 15 16 17 18 9 10 11 12...

Page 49: ...uit lock nut 3 0NPT 8 31796 2 Fitting insulating bushing 3 0NPT 9 60281 2 Screw 250 20 x 750 hex G5 10 60286 2 Washer 250 split lock 11 60716 2 Clamp tubing 1 50 light duty 12 62132 2 Insert threaded...

Page 50: ...44 MGG200 200G Parts Manual 38108 ORG LIFT STRUCTURE ASSEMBLY 1 2 3 2 3 3 2 3 3 4 5 4 6 7 9 14 15 17 15 15 17 14 18 18 19 5 4 3 15 19 3 2 4 3 01936 10 11 12 8 13 To Battery 16 16 16 16...

Page 51: ...Screw 312 18 x 1 25 sflg hex 8 34536 1 Cable battery 12 in 4 0 GA black 1 2 in lug 9 60479 2 Screw 250 20 x 1 0 sflg hex G5 10 21494B 1 Bracket battery disconnect 11 21489 1 Switch battery disconnect...

Page 52: ...MGG200 200G Parts Manual 38108 ORG EXHAUST SYSTEM ASSEMBLY 1 2 3 2 4 8 18 19 13 20 11 01938 13 21 32 22 29 30 10 31 33 21 13 15 16 17 14 7 11 10 9 13 12 12 24 23 23 27 26 28 26 25 8 15 16 17 14 7 5 6...

Page 53: ...t 375 16 x 5 0 14 39598 4 Plate muffler support 15 39345 4 Washer 312 flat 16 38382 4 Washer M8 312 lock 17 39597 4 Screw M8 1 25 x 30 G8 8 18 39594 1 Cap rain 5 0 19 34799 1 Pipe exhaust extension 20...

Page 54: ...48 MGG200 200G Parts Manual 38108 ORG COOLING SYSTEM ASSEMBLY 1 2 4 5 6 7 7 7 6 6 5 5 8 9 11 12 13 14 15 15 15 15 15 15 14 14 14 14 12 12 12 12 16 17 18 19 20 21 22 23 24 7 6 5 01939 10 10 3...

Page 55: ...ator right 9 34628 1 Assembly CAC 250 in alum manifold 10 36435 2 Foam strip 1 0 x 1 0 x 90 0 11 31783B 1 Shroud fan 12 63231 35 Insert threaded 250 20 hex 027 165 grip 13 36425B 1 Guard fan right 14...

Page 56: ...50 MGG200 200G Parts Manual 38108 ORG COOLING SYSTEM HOSES 1 01940 2 1 3 4 4 5 6 7 8 7 8 11 8 9 10 10 9 8 12 13 5 14 15 15 16 17 15 16 15 11 18 19 15 15 15 20 21...

Page 57: ...250 flg hex G8 8 60527 12 Washer 750 flat 1 50 125 9 60248 6 Washer 750 split lock 10 60249 6 Nut 750 10 hex G8 11 53352 2 Clamp hi torque 2 250 3 125 12 37763 1 Tank coolant recovery 13 34958 1 Brack...

Page 58: ...52 MGG200 200G Parts Manual 38108 ORG FUEL WATER SEPARATOR ASSEMBLY 20 1 01941 2 3 3 4 5 6 5 6 7 7 8 3 3 2 9 10 11 11 12 13 14 15 16 17 18 21 22 23 20 21 20 20 25 19 24...

Page 59: ...Screw 500 13 x 1 50 std hex G5 11 60309 8 Washer 500 flat 1 060 090 12 60668 4 Nut 500 13 nylock G8 13 50206 1 58 ft Hose fuel 500 ID 35 psi SAE 30R7 14 19453 1 Clamp hose SAE006 370 870 15 31003 1 Fi...

Page 60: ...54 MGG200 200G Parts Manual 38108 ORG AIR FILTER ASSEMBLY 1 2 3 4 4 5 6 7 7 8 9 6 8 7 10 11 11 12 01942 13 14 12...

Page 61: ...std pipe square head 4 39544 2 Clamp 10 19 band 5 34554 1 Filter air ECO SE 6 39344 8 Screw M10 1 5 x 25 hex G8 8 7 60027 12 Washer M10 375 flat 8 60026 8 Washer M10 split lock 9 60033 4 Nut M10 1 5...

Page 62: ...56 MGG200 200G Parts Manual 38108 ORG FUEL SYSTEM ASSEMBLY 1 OF 2 01943 1 2 3 4 5 6 11 9 10 10 12 13 14 12 15 16 17 10 10 9 20 19 18 21 22 23 24 23 25 26 27 19 28 29 30 31 7 8...

Page 63: ...12 39582 2 Fitting strt 750NPT x 750 barb SS 13 37333 1 U bolt 312 18 x 1 50 14 37303 1 Solenoid fuel 24V DC 15 39569 1 Bracket quick start solenoid 16 39345 2 Washer 312 flat 17 39502 2 Nut 312 18 he...

Page 64: ...58 MGG200 200G Parts Manual 38108 ORG FUEL SYSTEM ASSEMBLY 2 OF 2 01944 14 10 10 17 16 15 12 12 12 1 2 3 4 5 4 6 7 6 4 8 9 4 11 11 13 18 19 20 21 19 22 19 21 23 24 21 19 25 26 27 14 28 30 31 32 33 29...

Page 65: ...regulator 2 0 in heavy duty 23 37262 4 Nut M8 1 25 hex G8 24 39502 2 Nut 312 18 hex 25 39427 2 Screw 312 18 x 750 flg hex 26 39575 1 Bracket fuel regulator 27 34936 1 Fitting 90 375NPT x 312 barb 28 3...

Page 66: ...60 MGG200 200G Parts Manual 38108 ORG TURBOCHARGER ASSEMBLY 1 2 3 4 5 6 7 8 9 10 6 11 12 13 14 15 16 17 16 18 2 19 20 11 01945 9 8 21 22 23 23 24 25 26...

Page 67: ...0 1 50 x 25 hex SS 10 53367 4 Stud M10 1 50 x 80 SS 11 53368 2 Gasket oil outlet flange 12 39345 2 Washer 312 flat 13 38382 2 Washer 312 split lock 14 39406 2 Screw M8 1 25 x 16 hex G8 8 15 39554 1 Tu...

Page 68: ...62 MGG200 200G Parts Manual 38108 ORG ENGINE AND GENERATOR TO UNIT 01946 1 1 1 2 2 2 2 2 2 4 4 4 5 5 5 3 3 3 6 6 7 7 8 8 9...

Page 69: ...ription Notes 1 53323 6 Screw M14 2 0 x 110 G8 8 2 53324 12 Washer 562 flat 3 34904 6 Mount vibro upper 4 34903 6 Mount vibro lower 5 53327 6 Nut M14 2 0 nylock 6 38920 4 J bolt 250 20 x 12 0 long 7 3...

Page 70: ...Parts Manual 38108 ORG ENGINE ASSEMBLY LEFT SIDE 1 To Oil Tank To Oil Pan 01947 2 4 6 4 4 8 4 10 5 13 14 15 14 16 17 18 19 21 20 22 14 25 18 17 23 20 17 24 17 24 25 26 14 27 28 29 30 31 32 3 3 12 7 9...

Page 71: ...4841 1 Fitting 45 375MNPT x 500 barb brass 16 34866 1 Assembly oil level controller 17 60386 14 Washer 375 flat 933 064 18 60139 7 Screw 375 16 x 1 50 std hex G5 19 60437 1 Fitting strt 500NPT x 750 b...

Page 72: ...66 MGG200 200G Parts Manual 38108 ORG ENGINE ASSEMBLY RIGHT SIDE 1 01948 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8 7 16 17 18 19 21 20 20 22 23 24 25 26 27 To skid...

Page 73: ...M10 split lock 9 36183 6 Screw M10 1 50 x 50 G12 9 10 30461 1 Fan 31 0 in 11 62079 1 Nut 312 18 nylock jam 12 62259 2 Screw M10 1 50 x 30 sflg hex G10 9 13 31157B 1 Bracket clutch fan stabilizing 14 6...

Page 74: ...68 MGG200 200G Parts Manual 38108 ORG GENERATOR ASSEMBLY 1 01949 2 1 1 3 4 5 6 7 8 9 10 11 1 12 13 14 15 16 17...

Page 75: ...312 flat 6 39390 3 Transformer current 50A w bracket 7 39384 1 Main alternator tower 8 39405 1 Bottom alternator tower 9 39358 4 Washer M6 250 flat 10 38522 4 Washer M6 250 split lock 11 39404 4 Screw...

Page 76: ...70 MGG200 200G Parts Manual 38108 ORG SKID ASSEMBLY 8 1 01950 2 3 4 5 6 7 9 10 11 12...

Page 77: ...hex G8 8 3 39424 1 Washer 375 special lock 4 39423 1 Lug 3 0 4 x 406 5 60027 1 Washer M10 375 flat 6 39344 1 Screw M10 1 5 x 25 hex G8 8 7 60994 6 Screw 625 11 x 1 50 flg hex G8 8 30864B 1 Pan drip 9...

Page 78: ...G TRAILER ASSEMBLY 12 1 30 29 35 36 37 39 34 13 8 31 9 9 8 4 12 13 6 11 11 1 33 32 28 27 25 2 3 15 3 3 17 3 3 23 23 3 2 16 24 9 8 01951 3 23 26 1 15 14 14 3 2 6 3 2 1 1 4 1 2 1 8 9 8 9 10 8 9 8 18 19...

Page 79: ...ral 625 galv 20 26876B 1 Weldment rear step left 21 34830B 1 Fender shield left 22 22359B 1 Weldment front step left 23 66396 4 Light clearance 2 0 in amber 24 Page 74 2 Assembly axle 6000 lb Torflex...

Page 80: ...74 MGG200 200G Parts Manual 38108 ORG AXLE ASSEMBLY 12 11 10 8 9 7 6 5 3 2 1 4 00259...

Page 81: ...Inner grease seal 2 125 in 4 26576 2 Inner hub bearing 5 26577 2 Inner bearing cup 6 22387 2 Drum large trailer brake 6000 lb axle 7 26584 2 Outer bear cup 8 26585 2 Outer hub bearing 9 26581 2 Spindl...

Page 82: ...76 MGG200 200G Parts Manual 38108 ORG TRAILER BRAKE LINES 1 5 6 5 7 8 9 10 5 6 5 3 2 4 00618 9 10 7 8 9 10 9 10 11 12 13...

Page 83: ...lock G5 5 22338 4 Line brake 188 x 60 0 6 22339 2 Fitting strt 188 brake line coupler 7 40493 2 Line brake 188 x 40 0 8 40498 2 Fitting strt 188 brake line T male female male 9 40499 4 Clip brake hose...

Page 84: ...78 MGG200 200G Parts Manual 38108 ORG TRAILER HITCH OPTIONS 7 F E 6 3 A 6 5 1 2 2 4 B C D 00619 6 7 8 6 6 5 7 6 5 7 6 6 5...

Page 85: ...FEATURES Electric Brake A 19763B 1 Weldment hitch elec 4 position adjustable B 19417 1 Breakaway kit C 60193 1 Washer M16 flat D 60239 1 Screw 625 11 x 5 0 std hex G5 65786 1 Harness electric brake Hi...

Page 86: ...conditioner low coolant yellow 53479 Solenoid fuel 34739 Spark plug 34555 Starter 34545 Thermostat 181 F 83 C 34985 Throttle body actuator 35228 ELECTRICAL Breaker SD 400A 3P 600V 80 EA AC 36757 Contr...

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