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Generac Power Systems LINKTower PLT240, Owner'S Manual

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Owner’s Manual

Light Tower

PLT240 LINK Tower

SAVE THIS MANUAL FOR FUTURE REFERENCE

For technical assistance contact:

www.generacmobileproducts.com

Technical Support

1-800-926-9768

003986

Summary of Contents for LINKTower PLT240

Page 1: ...Owner s Manual Light Tower PLT240 LINK Tower SAVE THIS MANUAL FOR FUTURE REFERENCE For technical assistance contact www generacmobileproducts com Technical Support 1 800 926 9768 003986 ...

Page 2: ...perating expenses at a minimum It is the operator s responsibility to perform all safety checks to verify that all maintenance for safe operation is performed promptly and to have the equipment checked periodically by a Generac Mobile Products Authorized Dealer Normal maintenance service and replacement of parts are the responsibility of the owner operator and as such are not considered defects in...

Page 3: ...d Transporting 10 Lifting the Unit 10 Transporting the Unit 10 Tying the Unit Down 11 Section 3 Operation Operation Configuration 13 LED Lights Only 13 LED Lights and Auxiliary Power 13 Light Tower Setup 13 Raising the Mast 14 Prestart Checklist 15 Turn Unit ON 15 Turn Unit OFF 15 Lowering the Mast 15 Long Term Storage 16 Section 4 Maintenance Daily Walk Around Inspection 17 General Maintenance 17...

Page 4: ...Table of Contents iv Owner s Manual for PLT240 Light Tower This page intentionally left blank ...

Page 5: ...go to www generacmobleproducts com parts service find service When contacting an Generac Mobile Products Authorized Dealer about parts and service always supply the complete model number and serial number of the unit as given on its data decal located on the unit Record the model number and serial numbers in the spaces provided on the inside front cover of this manual Safety Rules The manufacturer...

Page 6: ...ecured and on level ground An unsecured unit can suddenly roll or move causing death or serious injury CAUTION 000306 Equipment Damage Failure to perform a daily inspection could result in damage to the unit 000110 WARNING Risk of Fire Hot surfaces could ignite combustibles resulting in fire Fire could result in death or serious injury 000354 DANGER Electrocution In the event of electrical acciden...

Page 7: ...e lens covers Safety and Operating Decals SeeTable 1 1andFigure1 1 Thisunitfeaturesnumerous safety and operating decals These decals provide important operating instructions and warn of dangers and hazards The following diagrams illustrate decal locations and descriptions Replace any missing or hard to read decals and use care when washing or cleaning the unit Decal part numbers can be found in th...

Page 8: ...Introduction and Safety 4 Owner s Manual for PLT240 Light Tower Figure 1 1 Decal Locations 7 9 9 5 4 3 2 1 12 2 10 8 6 11 ...

Page 9: ...ting Diode LED LED Driver 4 Mean Well HLG 320H 30A Lumens 88 000 AC Distribution Circuit Breaker Size 15A 20A Main Breaker Amperage Selection 15A 20A 120V 20 Amp GFCI Receptacle 1 Power Selection Switch 1 120V 20 Amp Twist Lock Inlet 1 120V 15 Amp Inlet 1 Chassis Number of Axles 1 Tire Size 3 5 x 8 in 89 x 203 mm Locking Caster Size 6 in 152 mm Maximum Cargo Capacity 180 in 81 7 mm Specifications ...

Page 10: ...h as the unit serial number model number and tire loading information are found on these tags Record the information from these tags so it is available if the tags are lost or damaged When ordering parts or requesting assistance you may be asked to provide this information Figure 2 1 Unit Serial Number Locations 003622 Unit ID Tag Located on mast inside cabinet xxxxx ...

Page 11: ...or PLT240 Light Tower 7 Unit Dimensions Figure 2 2 Unit Dimensions Specifications are subject to change without notice A B C D E F PLT240 54 in 1 37 m 77 5 in 1 96 m 16 ft 4 88 m 31 5 in 0 80 m 57 in 1 45 m 74 in 1 88 m 003440 C B A D E F ...

Page 12: ...Front and Left Side A Forklift pockets tie down locations G LED Drivers inside cabinet B Swiveling caster lockable H Lockable storage access door 2 C Control panel I Outrigger and jack 4 D Water protection shield J Handle 2 E Quick start guide K Winch F LED fixtures 4 L Lifting eye 003443 F E C D B A H I J K L G ...

Page 13: ...C 120VAC 20A plug shore power input Provides a connection point for 120VAC 20A shore power input to the LED lamps and GFCI receptacle Requires NEMA L5 20P connection D Mast light circuit breakers Individual circuit breakers for the LED light fixtures E 120VAC 20A GFCI convenience receptacle 5 20R Customer convenience receptacle for use in connecting auxiliary equipment Includes a Ground Fault Circ...

Page 14: ... preparing maneuvering and lifting the unit 1 Verify the equipment being used to lift the unit is in good condition and has sufficient capacity For approximate weights refer to Specifications 2 Verify the mast is completely lowered 3 Verify the outriggers and jacks are fully retracted 4 Close and lock both access doors and the control panel 5 See Figure 2 6 To lift the unit use one of the followin...

Page 15: ...lock the caster Figure 2 8 Swiveling Caster Tying the Unit Down When securing the unit for transportation verify the equipment being used to fasten the unit is in good condition and has sufficient strength to hold the unit in place during transport See Figure 2 6 Tie down straps ropes or chains may be passed through the forklift pockets B The holes in the forklift pockets may also be used to secur...

Page 16: ...General Information 12 Owner s Manual for PLT240 Light Tower This page intentionally left blank ...

Page 17: ...he swiveling caster 4 Return the handles to the stored position 5 A grounding stud is located on the control panel For grounding requirements follow local state oil and gas or petrochemical plant grounding MSHA OSHA CSA IEC IEEE NFPA ABS Marine and Maritime guidelines as applicable Table 1 Recommended Shore Power Cable Size and Length Suggested Power Cables and Lengths 50 ft 15 2 m 10 3 L5 20P L5 ...

Page 18: ...s for excessive wear or damage Verify the cables are properly centered in each pulley A Check the electrical cord for damage 3 Stand facing the winch at the location indicated with the black X in Figure 3 2 4 Use the winch B to slowly extend the mast making sure that the coiled electrical cord is extending at the top sections of the mast STOP extending the mast when the colored mark C on the secon...

Page 19: ...rify all circuit breakers are OFF O Inspect all electrical cords repair or replace any that are cut worn or bare Verify all winch cables are in good condition and centered on each pulley Do not use if cables are kinked or beginning to unravel Verify all covers and guards are in place and properly secured Verify cords are routed properly through the water protection shield If using 20A shore power ...

Page 20: ...he shore power cord Lowering the Mast 1 Shut down the lights See Turn Unit OFF 2 Lower the mast 3 Use the winch handles to lower the mast to its lowest position Verify the electrical cord does not get caught in or pinched by the mast while it is being lowered IMPORTANT NOTE Contact an Generac Mobile Products Authorized Dealer immediately if the mast hangs up or the winch cable develops slack Long ...

Page 21: ...he Unit Always clean the unit after each use to remove dust grease mud or spilled fuel or oil Use soft clean rags to wipe the cabinet exterior and control panel Low pressure compressed air less than 40 PSI 276 kPa can also be used to remove dust and debris from the cabinet interior This unit contains sensitive electronic components that can be damaged by high pressure heat and moisture Do not wash...

Page 22: ...nnually 1 Lubricate winch gears and bushings Apply a thin film of grease to the gear teeth and oil the bushings as needed 2 Lubricate the ratchet pawl pivot point with a thin oil NOTE Do not get oil or grease on the brake mechanism Winch Mechanical Brake The mechanical brake generates heat when loads are lowered and the wire cable is powered out Care must be taken to avoid overheating the mechanic...

Page 23: ... seated and there are no loose connections Mast junction box 12 pin connector LED drivers 4 Mast light circuit breakers 4 Input power selector switch Main breaker switch Faulty main breaker switch Replace main breaker switch Faulty mast light circuit breaker s Replace mast light circuit breaker s Faulty LED driver Verify driver input voltage from light switch is 120VAC 10VDC If output voltage from...

Page 24: ...Troubleshooting 20 Owner s Manual for PLT240 Light Tower This page intentionally left blank ...

Page 25: ...12 5A LIGHT 1 NEUTRAL GND L1 12 BL 12 BL 12 BL 12 BL TB A4 TB A3 TB A2 TB A1 75018_A_06 28 16 VIEW FACING MAST BOX 1 2 3 4 N N N N NEUTRAL BAR ISOLATED 12 12 12 12 12 12 120V 20A Edison Inlet L1 NEUTRAL GND N WT L2 BK GN YL N WT 120V 20A Edison Inlet GN YL GND NEUTRAL L1 BK L1 2 POLE CIRCUIT BREAKER 15A 20A L1 1 BK L2 1 BK 12 12 DPDT SELECT SWITCH BK BK 12 12 L3 DPDT SELECT SWITCH BK 12 L4 BK 12 G...

Page 26: ...Wiring Diagrams 22 Owner s Manual for PLT240 Light Tower This page intentionally left blank ...

Page 27: ......

Page 28: ...hts reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products Generac Mobile Products 215 Power Drive Berlin WI 54923 GeneracMobileProducts com 800 926 9768 920 361 4442 ...

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