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Generac Power Systems Guardian Elite 005259-0, Owner'S Manual, Page: 45 / 64

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Generac Power Systems Guardian Elite 005259-0 Owner'S Manual Download Page 45

1

0E6586

1

GASKET BOSCH 32 & 40

2

0E0519A

1

ADAPTER CARBURETOR W/PVC CONN

3

0C8127

1

ELEMENT AIR CLEANER

4

052619

4

SCREW HHC M5-0.8 X 20 G8.8

5

022127

1

NUT HEX 1/4-20 STEEL

6

062974

1

STUD TH 1/4-20 X 4-1/2 G2 ZNC

7

0G0190

1

PLATE, AIR CLEANER TOP 2.4L

8

037561

1

NUT WING 1/4-20 NYLK

9

022097

1

WASHER LOCK M6-1/4

Summary of Contents for Guardian Elite 005259-0

Page 1: ...NUAL This manual should remain with the unit A new standard of reliability Serial Number 2 4L 35kW Model 005259 0 CAUTION ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION Cover04...

Page 2: ...Start up Checklist 8 2 Preparation for Start up 8 2 Start up Inspection 8 2 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Manual Transfer Switch 9 1 Engine Start up and Transfe...

Page 3: ...ator is installed operated and serviced in accordance with the manufacturer s instructions and recommendations Following installation do nothing that might render the unit unsafe or in noncompliance w...

Page 4: ...will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy Generators installed with an automatic transfer switch will...

Page 5: ...ard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment The manufacturer strongly recom mends that the operator read this Owne...

Page 6: ...is manual or to the data label affixed to the unit Generator Model and Serial Number This number is the key to numerous engineering and manufacturing details pertaining to your unit Always supply this...

Page 7: ...y result in an engine failure NOTE For temperatures below 32 F it is strongly recom mended to use the optional Cold Weather Start Kit part number listed in the Specification Section The oil grade for...

Page 8: ...g cranking and operating Should oil pressure drop below the 8 psi range switch contacts close and the engine shuts down The unit should not be restarted until oil is added and the AUTO OFF MANUAL swit...

Page 9: ...sure sufficient gas pressure is available to operate the primary regulator Gas pressure at the inlet to the fuel shutoff sole noid should not exceed approximately 14 inches water column 0 5 psi Optim...

Page 10: ...tronic Frequency Regulation Isochronous Steady State Regulation 0 25 Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Spin on Cartridge Crankcase Oil Capacity 4 U S qts COOLING SYS...

Page 11: ...pe for configuration 10 Reverse the procedure to convert back to natural gas 11 The Dip switch inside the control panel must be in the LP or NG position when switching to differ ent fuels Figure 6 2 R...

Page 12: ...reaker ter minal is 240V The rated voltage between each circuit breaker terminal and the neutral point 00 is 120V Figure 7 1 Four lead Single phase Stator ALTERNATOR POWER WINDING CONNECTIONS 3 PHASE...

Page 13: ...il level in the generator gearbox if so equipped prior to initial use and at the intervals indicated by the Service Schedule The recom mended oil is SAE 90 gear lubricant Also if the engine is equippe...

Page 14: ...on The engine should now crank and start Check voltage at the generator terminals For 3 phase units check phase rotation at the transfer switch terminals The generator phase rotation must match the ut...

Page 15: ...ansfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the standby generator s main line circuit break er to its OFF or OPEN position Start the gener...

Page 16: ...d unobstructed for contin ued proper operation This includes such obstruc tions as high grass weeds brush leaves and snow Without sufficient cooling and ventilating air flow the engine generator quick...

Page 17: ...es for damage deterioration leaks etc Correct any discrepancies found Check hose clamps for tightness CHECK ENGINE COOLANT LEVEL See Checking Fluid Levels PERFORM VISUAL INSPECTION Complete a thorough...

Page 18: ...for oil leaks CHANGING THE ENGINE AIR CLEANER To replace the engine air cleaner remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the cov...

Page 19: ...xplosion which can shatter the battery causing blindness or other serious injury BATTERY MAINTENANCE The battery should be inspected per Section 4 7 Scheduled Maintenance The following procedure shoul...

Page 20: ...n when required 2 A wear in service inspection of the generator set to insure it is ready to operate and carry the load when required and to identify any potential problem areas Performed ONLY ONCE fo...

Page 21: ...3 Check the engine coolant level Adjust as necessary 4 Check the engine coolant thermal protection level Correct as necessary 5 Check the natural gas delivery system for leaks and correct pressure on...

Page 22: ...nd damage Replace as necessary 11 Check the engine valve clearance Adjust as necessary 12 Visually inspect the unit looking for leaks wear or damage loose connections or components and corrosion Corre...

Page 23: ...h for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 19 Perform an engine oil analysis send a sample to a lab for results Cha...

Page 24: ...ded in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil Pressure Swi...

Page 25: ...Standby Generator Sets Notes...

Page 26: ...Standby Generator Sets Notes...

Page 27: ...Standby Generator Sets Notes...

Page 28: ......

Page 29: ...L D 0F0492 1 INSULATOR CB S ED 3P E 048927 4 SCREW RHM 10 32 X 4 1 2 F 023897 4 WASHER FLAT 10 ZINC G 022152 4 WASHER LOCK 10 H 022158 4 NUT HEX 10 32 STEEL J 0C2454 7 SCREW THF M6 1 X 16 N WA Z JS K...

Page 30: ......

Page 31: ...5 X 20 G8 T 022145 6 WASHER FLAT 5 16 M8 ZINC U 045771 3 NUT HEX M8 1 25 G8 CLEAR ZINC V 0F8843 3 BUS BAR 200A LUG ADAPTOR 1 W W CB 2 TERMINAL COVER CB 7 UL CIRCUIT BREAKER 400AF A 0F4187 1 COVER CB C...

Page 32: ......

Page 33: ...EARING CARRIER 390 DRCT 8 0F7874 1 ASSY BRUSH HOLDER 390 HSB 9 0G0587 1 GUARD REAR BEARING CARRIER 10 038150 4 WASHER FLAT 8 ZINC 11 023454 1 KEY WOODRUFF E 12 077043F 1 CONDUIT FLEX 1 1 4 30 LG 13 04...

Page 34: ......

Page 35: ...0F6305 3 SEAL COVER 3 18X12 7X382 27 0F6305A 1 SEAL COVER 3 18X12 7X283 28 0F5886 3 SCREW HHPM M5 0 8 X 12 29 051713 12 WASHER FLAT M5 30 049226 12 WASHER LOCK M5 31 0F5752F 1 RES WW 15R 5 25W QK CON...

Page 36: ......

Page 37: ...4 13 022097 1 WASHER LOCK M6 1 4 14 022473 2 WASHER FLAT M6 1 4 ZINC 15 049813 1 NUT HEX M6 1 0 G8 YEL CHR 16 022261 1 WASHER SHAKEPROOF INT 3 8 17 0F9597A 1 SUPPORT LH ENGINE 2 4L 18 045764 1 SCREW...

Page 38: ......

Page 39: ...FLAT 3 8 M10 ZINC 7 050331A REF BATTERY POST COVER RED 8 050331 REF BATTERY POST COVER BLACK 9 038805Y 1 CABLE BATTERY BLACK 1 X 18 00 10 03880400AE 1 CABLE BATT RED 1 X 18 00 11 045771 REF NUT HEX M8...

Page 40: ......

Page 41: ...052830 2 SCREW HHC M10 1 25 X 45 G8 8 35 022129 3 WASHER LOCK M8 5 16 36 022145 1 REF WASHER FLAT 5 16 M8 ZINC 37 057772 1 WASHER NYLON 565 39 0G0114 6 SCREW HHC M12 1 25 X 15 G10 9 40 046526 3 WASHE...

Page 42: ......

Page 43: ...INED 30 042911 1 SCREW HHC M10 1 5 X 30 G8 8 31 0F2872 1 SCREW HHC 1 2 13 X 2 G8 32 022304 2 WASHER FLAT 1 2 ZINC 33 022195 1 WASHER LOCK 1 2 34 022196 1 NUT HEX 1 2 13 STEEL 35 0F8651 9 SCREW HHFC M8...

Page 44: ......

Page 45: ...TOR W PVC CONN 3 0C8127 1 ELEMENT AIR CLEANER 4 052619 4 SCREW HHC M5 0 8 X 20 G8 8 5 022127 1 NUT HEX 1 4 20 STEEL 6 062974 1 STUD TH 1 4 20 X 4 1 2 G2 ZNC 7 0G0190 1 PLATE AIR CLEANER TOP 2 4L 8 037...

Page 46: ......

Page 47: ...CTUATOR 45KW 0E6382C 1 VENTURI HOLDER W 32MM ACTUATOR 35KW 23 0F7790E 1 VENTURI THROTTLE 26MM 24 0E7121 1 O RING 47 625 ID X 2 38 WIDTH 25 040976 4 REF SCREW SHC M8 1 25 X 20 G12 9 26 022097 4 WASHER...

Page 48: ......

Page 49: ...440 64 LG 27 0F3760K 2 INSULATION SPLITTER 28 0F3760E 2 INSULATION SPLITTER 29 0F4051C 1 INSULATION DUCT 30 0F3890B 8 RETAINER INSULATION 820 31 0F4051B 2 INSULATION DUCT SIDES 32 0F3890 4 RETAINER I...

Page 50: ......

Page 51: ...PE EXHAUST 2 4L G1 10 0G0007 1 DIFFUSER EXHAUST WELDMENT 11 044149 1 GASKET EXHAUST RING 12 085917 2 WASHER LOCK 3 8 SS 13 0D2611 2 SCREW HHC 3 8 16 X 1 3 4 SS 14 0E8816 1 EXHAUST FLANGE 2 PIPE 15 049...

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Page 63: ...B 0C2454 3 SCREW THF M6 1 X 16 N WA Z JS 3 C4 UNITS A 0F9832A 1 SHIELD CONTROL STAND C4 B 0C2454 2 SCREW THF M6 1 X 16 N WA Z JS 4 C5 UNITS A 0F9832C 1 SHIELD CONTROL STAND C5 0F9832D 1 SHIELD CONTROL...

Page 64: ...aminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Prime Power Trailer Mounted or Rental Unit applications as Generac Power Syst...

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