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CARBURETOR ADJUSTMENTS

The carburetor of the engine is pre-set at the factory. The carbure-

tor should not be tampered with because it would violate EPA and 

CARB regulations and 

VOID THE EMISSION CONTROL SYSTEM 

WARRANTY

.

CHECKING AND ADJUSTING VALVE CLEARANCE

Check valve lash and adjust (if necessary) after the first 50 hours 

of operation and every 100 hours thereafter.

IMPORTANT

: If not qualified for doing this procedure or the proper 

tools are not accessible, please take the engine/equipment to the 

nearest Authorized Service Center to have the valve clearance 

adjusted. This is a very important step to insure a long life for the 

engine.

To adjust valve clearance:

•  Make sure the engine is at room temperature.
•  Remove spark plugs and make sure that the spark plug wires 

are out of the way.

•  Remove the four screws attaching the valve cover with a 10 

mm wrench or socket.

•  Make sure the piston is at Top Dead Center (TDC) of its com-

pression stroke (both valves closed). To get the piston at TDC, 

remove the intake screen at the front of the engine to gain 

access to the flywheel nut. Use a ratchet and a 36 mm socket 

to rotate the engine in a clockwise direction. While watching 

the piston through the spark plug hole, the piston should be 

observed moving up after the intake valve closed. The piston is 

at TDC when it is at its highest point of travel.

• Loosen the rocker jam nut (Figure 11). Use a 10mm allen 

wrench to turn the pivot ball stud while checking clearance 

between the rocker arm and the valve stem with a feeler gauge. 

Correct clearance is 0.002-0.004 inch (0.05-0.1mm) for both 

intake and exhaust valves.

Figure 11 — Adjust Valve Clearance

NOTE:

The rocker arm jam nut must be held in place as the pivot ball 

stud is turned.
When valve clearance is correct, hold the pivot ball stud in 

place with the allen wrench and tighten the rocker arm jam 

nut. Tighten the jam nut to 168 in/lbs. (19 Nm) torque. After 

tightening the jam nut, recheck valve clearance to make sure it 

did not change.

•  Install new valve cover gasket.
•  Re-install the valve cover and torque to 60 in/lbs (6.8 Nm).

NOTE:

Start all four screws before tightening, then torque in a criss-

cross pattern. Make sure the valve cover gasket is in place.

•  Re-install spark plug.
•  Re-attach the spark plug wire to the spark plug.
•  Repeat the process for the other cylinder.

MAINTENANCE SCHEDULE

The owner/operator is responsible for making sure that all peri-

odic maintenance tasks are completed on a timely basis; that all 

discrepancies are corrected; and that the equipment is kept clean 

and properly stored. Never operate a damaged or defective engine.

 

 Disconnect the spark plug wires from the 

spark plugs, and place the wires where they 

cannot come in contact with the spark plugs 

before working on this engine.

 8 

Maintenance

Summary of Contents for GTH - 990

Page 1: ...Owner s Manual GTH 990 33 HP www generac com SAVE this Manual Provide this manual to any operator of the engine...

Page 2: ...Pressure System 5 Winter Summer Intake Air Control If So Equipped 5 Maintenance 5 General Maintenance Recommendations 5 Perfoming Scheduled Maintenance 5 Checking the Oil Level 5 Changing the Oil and...

Page 3: ...h the OWNER S MANUAL and with the engine The engine can operate safely efficiently and reliably only if it is properly operated and maintained Many accidents are caused by failing to follow simple and...

Page 4: ...e is running Never work on this engine or handle any electrical device while standing in water while barefoot or while hands or feet are wet DANGEROUS ELECTRIC SHOCK will result Allow muffler engine c...

Page 5: ...st eight 8 hours of operation Thereafter change oil and filter every 100 hours of operation Change oil more often if engine is operated in dirty or dusty condi tions or if engine is operated under hea...

Page 6: ...ice Proper maintenance and care of the engine assures a minimum number of problems and keeps operating expenses at a minimum See an authorized dealer distributor for service aids and acces sories BEFO...

Page 7: ...d or the crankcase breather system To eliminate this problem this engine may be fitted with a winter summer valve Figure 4 This directs hot air into the carburetor during cold weather operation Always...

Page 8: ...ake Screen Oil Cooler Fins SERVICING THE AIR CLEANER The equipment s air cleaner system is one of the most important items to maintain The engine will not run properly and may be damaged if it is run...

Page 9: ...st have a spark arrestor The spark arrestor must be maintained in good condition by the owner operator Clean and inspect the spark arrestor screen as follows Inspect the screen and replace if it is to...

Page 10: ...The piston is at TDC when it is at its highest point of travel Loosen the rocker jam nut Figure 11 Use a 10mm allen wrench to turn the pivot ball stud while checking clearance between the rocker arm...

Page 11: ...about five 5 minutes to warm it NOTE Alcohol blended fuel or gasohol attracts moisture which can lead to the separation and formation of acids during storage This acidic gas can damage internal engin...

Page 12: ...ve stuck open or closed 11 Engine has lost compression 1 Clean or replace air cleaner 2 Fill fuel tank 3 Drain fuel tank and carburetor fill with fresh fuel 4 Connect wire to spark plug 5 Replace spar...

Page 13: ...11 Notes...

Page 14: ...r equipment but Generac cannot deny warranty solely due to the lack of receipts You should be aware that Generac may deny any and or all warranty coverage or responsibility if your equipment or a part...

Page 15: ...replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to first scheduled replacement point for that part If the part fails prior to the first schedu...

Page 16: ...placement to perform well This warranty will not cover repair when normal use has exhausted the life of a part s or engine Failures caused by any external cause or act of God such as collision theft v...

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