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Owner’s Manual for DF7500 Dust Suppression System

21

Maintenance and Troubleshooting

Section 4: Maintenance and Troubleshooting

Daily Walk-Around Inspection

Perform  a  walk-around  inspection  of  the  unit  every  day
before  starting  the  unit.  Look  for  conditions  that  could
hinder performance or safety, such as (but not limited to)
damaged  or  missing  parts  and  hardware,  and  loose  or
broken electrical connections.

General Maintenance

Poorly  maintained  equipment  can  become  a  safety
hazard. In order for the equipment to operate safely and
properly over a long period of time, periodic maintenance
and occasional repairs are necessary. 

DO NOT

 perform

routine service unless all electrical components are OFF. 
Regular  maintenance  will  improve  performance  and
extend engine/equipment life. Generac Mobile Products,
LLC recommends all maintenance work be performed by
an Generac Mobile Products Authorized Dealer (ASD).

Preparing for Service

Before  servicing  the  unit,  always  follow  the  instructions
listed below.

1.

Verify unit power switch is OFF.

2.

Disconnect power.

3.

Disconnect water supply.

4.

Attach  a  DO  NOT  USE  sign  to  the  control  panel.
This  will  notify  everyone  that  the  unit  is  being
serviced  and  will  reduce  the  chance  of  someone
inadvertently trying to start the unit.

Inspecting the Unit

If the unit is stored outside, check for water inside
the  cabinet  and  control  panel  cover  before  each
use. If wet, dry the unit thoroughly before starting.

Inspect condition of electrical cords. 

DO NOT

 use

the unit if insulation is cut or worn through.

Cleaning the Unit

Always  clean  the  unit  after  each  use  to  remove  dust,
grease, mud or spilled fuel or oil. fter each use, clean the
unit if dust, grease, or dirt. Use soft, clean rags to wipe
the  cabinet  exterior  and  control  panel.  Low-pressure
compressed air (less than 40 PSI [276 kPa]) can also be
used to remove dust and debris from control panel.

NOTE: 

Do  not  use  a  high  pressure  hose  or  power

washer  to  clean  control  panel  or  cabinet.  Water  could
damage the electronic components. 

Rinsing nozzles

See 

Figure 4-1

. After each use, rinse nozzles (A) with an

antilimestone solution to prevent nozzle fouling.

Figure 4-1. Cleaning the Unit 

Maintenance   

Activity

Before 

Each Use

After 

Each Use

Semi-

Annually

Clean Unit

Rinse Nozzles

Empty Water Circuit

Clean Water Filter

Lubricate Unit

Clean Nozzles

WARNING

(000586)

Before servicing unit, shut unit down, turn water supply 
OFF, and disconnect unit from power source. Failure 
to do so could result in death, serious injury, or 
equipment damage.

 

CAUTION

(000306)

Equipment Damage. Failure to perform a daily
inspection could result in damage to the unit.

A

Summary of Contents for DF7500

Page 1: ...NCE Register your Generac product at WWW GENERAC COM 1 888 GENERAC 1 888 436 3722 Owner s Manual For DF7500 Dust Suppression System 009111 For technical assistance contact www generacmobileproducts co...

Page 2: ...ance Proper maintenance and care of the generator ensures a minimum number of problems and keeps operating expenses at a minimum It is the operator s responsibility to perform all safety checks to ver...

Page 3: ...ol Panel Components and Functions 10 Unit and Serial Number Locations 10 Connecting Water Supply 11 Connecting Power Supply 11 Using Transport Locks 12 Disengaging Transport Locks 12 Engaging Transpor...

Page 4: ...2 Owner s Manual for DF7500 Dust Suppression System This page intentionally left blank...

Page 5: ...dealer go to https www gener acmobileproducts com parts service find service When contacting an ASD about parts and service always supply the complete model and serial number of the unit as given on t...

Page 6: ...maintain this equipment Failure to follow proper installation requirements could result in death serious injury and equipment or property damage CAUTION 000229 Equipment or property damage Do not blo...

Page 7: ...rd people or animals Shut unit OFF immediately if people or animals enter the work area Failure to do so could result in death or serious injury DANGER Electrocution DO NOT use the unit if electrical...

Page 8: ...ay from heavy traffic prior to transporting the unit Maximum recommended speed for highway towing is 45 mph 72 km h Recommended off road tow ing speed is 10 mph 16 km h or less depending on terrain Wh...

Page 9: ...igure 1 1 Safety Decal Locations IMPORTANT NOTE See original trailer operating manual for trailer safety and operating decal information Table 1 1 Decal Descriptions ID Description 1 Electric Shock Ha...

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Page 11: ...et Water Filter micron mesh 180 80 Number of Nozzles 24 Rotation Angle Range degrees 335 Tilt Angle degrees 0 40 Noise Level DB 22 ft 7 m 84 Maximum Horizontal Range without wind ft m 98 131 30 40 Max...

Page 12: ...t Safety Locks E Control Panel J Electrical Socket 009032 A A B A C D E F G H I J G F E D C B A H J K L N M I Control Panel Components and Functions A Manual Control Switch B Oscillation System Switch...

Page 13: ...requirements will void warranty Water supply must meet the following requirements Water must be greater than 15 gallons per minute 52 liters per minutes and no less than 14 psi 1 bar Water supply hose...

Page 14: ...e to socket D Figure 2 9 Electrical Connection A 009111 000145 DANGER Electrocution In the event of electrical accident immediately shut power OFF Use non conductive implements to free victim from liv...

Page 15: ...2 Engage transport locks See Using Transport Locks 3 Remain aware of people and objects around the unit while preparing maneuvering and lifting the unit When lifting the unit attach any slings chains...

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Page 17: ...in death or serious injury 000152 DANGER Electrocution Verify electrical system is properly grounded before applying power Failure to do so will result in death or serious injury 000104 DANGER Electro...

Page 18: ...sing automatic oscillation system must be set up prior to operation See Automatic Oscillation NOTE If the fan does not start and phase controller error lamp G is lit turn phase controller switch H to...

Page 19: ...using the radio control system must Understand transmitter and machine functions Visually follow machine movements activated by transmitter Switch off transmitting unit whenever suspending the job Re...

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Page 21: ...chance of someone inadvertently trying to start the unit Inspecting the Unit If the unit is stored outside check for water inside the cabinet and control panel cover before each use If wet dry the uni...

Page 22: ...enance Cleaning Inlet Filter 1 See Figure 4 5 Unscrew and remove water inlet B 2 Remove filter cartridge 3 Tap cartridge on a solid surface and blow with com pressed air to remove sediment 4 Install c...

Page 23: ...GMP ASD A A B Problem Possible Cause Solution Water Pump Doesn t Work Pump dry Air in water system Insufficient water inlet pressure Open main water tap Open water control valves Verify sufficient wat...

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Page 28: ...ghts reserved Specifications are subject to change without notice No reproduction allowed in any form without prior written consent from Generac Mobile Products LLC Generac Mobile Products LLC 215 Pow...

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