Generac Power Systems 4678-1 Owner'S Manual Download Page 4

2

Generac

®

Power Systems, Inc.

Section 1 — General Information

Generac 100 Amp Transfer Switch

1.1 INTRODUCTION

This manual has been prepared especially for the

purpose of familiarizing personnel with the design,

application, installation, operation and servicing of

the applicable equipment.  Read the manual careful-

ly and comply with all instructions.  This will help to

prevent accidents or damage to equipment that might

otherwise be caused by carelessness, incorrect appli-

cation, or improper procedures.
Every effort has been expended to make sure that the

contents of this manual are both accurate and cur-

rent.  Generac, however, reserves the right to change,

alter or otherwise improve the product at any time

without prior notice.

1.2 EQUIPMENT 

DESCRIPTION

The pre-packaged transfer switch is designed to use

with pre-packaged standby generator control panels.

It is used for transferring critical electrical loads

from a NORMAL (utility) power source.  Such a trans-

fer of loads occurs automatically when the NORMAL

power source fails or is subsequently reduced and

the STANDBY source voltage and frequency have

reached an acceptable level.  The transfer switch pre-

vents electrical feedback between two different power

sources (such as the NORMAL and STANDBY

sources) and, for that reason, codes require it in all

standby electric system installations.
Once the transfer is completed, the STANDBY power

source then powers electrical loads connected to the

transfer switch.  When NORMAL  source voltage

above an acceptable (preset) level has been restored,

voltage sensor action in the pre-packaged control

panel initiates re-transfer back to NORMAL power

source.  After this re-transfer, the controller signals

to open the start circuit to the generator, which shuts

down the engine.  The controller is then “armed” and

ready for the next drop in NORMAL source voltage.

NOTE: 

Keep in mind the pre-packaged transfer

switch is without any kind of electronic controls.  It

receives signals solely from the controller contained

in the pre-packaged control panel.

1.3 TRANSFER 

SWITCH 

RATINGS

DECAL

Affixed to the transfer switch door is a RATINGS

DECAL.  Use the transfer switch only within the specif-

ic limits shown on the RATINGS DECAL and on other

decals and labels that may be affixed to the switch.

This prevents damage to equipment and possible

injury to personnel, and provides long and trouble-free

life for the equipment.
When requesting information or ordering parts for this

equipment, make sure to include all information from

the RATINGS DECAL.

1.4 TRANSFER 

SWITCH 

ENCLOSURE

The standard switch enclosure is a National

Electrical Manufacturer’s Association (NEMA) 1 type.

NEMA 1 type enclosures primarily provide protection

against contact with the enclosed equipment and

against a limited amount of falling dirt.

1.5  SAFE USE OF TRANSFER SWITCH

Before installing, operating or servicing this equip-

ment, read the SAFETY RULES (inside front cover)

carefully.  Comply strictly with all SAFETY RULES to

prevent accidents and/or damage to the equipment.

Generac recommends you make a copy of the SAFE-

TY RULES and post them near the transfer switch.

Also, be sure to read all instructions and information

you may find on tags, labels and decals affixed to the

equipment.
Two publications that outline the safe use of transfer

switches are the following:
• National Electrical Code
• UL 1008, STANDARD FOR SAFETY-AUTOMATIC

TRANSFER SWITCHES

Summary of Contents for 4678-1

Page 1: ...Owner s Manual 100 Amp V Type Transfer Switch Models 9227 2 4678 1 This manual should remain with the unit...

Page 2: ...hazard GENERAL HAZARDS Any AC generator that is used for backup power if a NORMAL utility power source failure occurs must be isolated from the NORMAL utility power source by means of an approved tran...

Page 3: ...e insulative mats over a dry wood platform Work on this equipment only while standing on such insulative mats Never work on this equipment while physically or mentally fatigued Keep the transfer switc...

Page 4: ...iates re transfer back to NORMAL power source After this re transfer the controller signals to open the start circuit to the generator which shuts down the engine The controller is then armed and read...

Page 5: ...tortion level all mounting points If nec essary use washers behind mounting holes to level the unit 2 4 CONNECTING POWER SOURCE AND LOAD LINES Make sure to turn OFF both the normal Utility and standby...

Page 6: ...rly supported of approved insulative qualities protected by approved conduit and of the correct wire gauge size in accordance with appli cable codes Tighten the wire into lugs to the following torque...

Page 7: ...ir operation Do not attempt manual operation of the transfer switch until after all power voltage supplies to the switch have been turned off Failure to turn off power voltage supplies may result in d...

Page 8: ...equires adjustment If no load frequen cy is correct but voltage is not the voltage regu lator may require adjustment 3 4 GENERATOR TESTS UNDER LOAD 1 Set the generator s main circuit breaker to its OF...

Page 9: ...7 Generac Power Systems Inc Section 4 Notes Generac 100 Amp Transfer Switch...

Page 10: ...LOSING ALL CONTACTS SHOWN WITH TRANSFER SWITCH IN UTILITY TR 194 NOTE 194 A 23 23 B VR1 C1 A XA1 B B XB1 E1 6 9 205 126 TR 1 7 N2A E2 LEGEND F2 F4 N2 T2A VR2 T1A F3 T1 T2 N2A E2 N1 N1 N2 F1 F2 T2 T1 N...

Page 11: ...28 77052 2 LUG 0 25 TAB 10 SCREW 29 81238 1 HARNESS WIRE 30 63378 2 CABLE TIE HOLDER 31 28739 2 TIE WRAP 4 32 75353 1 DECAL UL COMPONENT RECOGNITION 33 A9517 1 DECAL MANUAL OPERATION 34 A2595 1 DECAL...

Page 12: ...replacement part s will void the warranty in its entirety 5 Damage related to rodent infestation 6 Failures due but not limited to normal wear and tear accident misuse abuse negligence or improper in...

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