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Generac Power Systems 13694330200, Owner'S Manual, Page: 14 / 118

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Generac Power Systems 13694330200 Owner'S Manual Download Page 14

Summary of Contents for 13694330200

Page 1: ...GENERAC Model 13694330200 Type SDI00 Engine D6 7 1 Owner s Manual Stationary Emergency Generator c us LISTED This manual should remain with the unit...

Page 2: ...LECTRIC SYSTEM 13 EMERGENCY CIRCUIT ISOLATION METHOD 14 TOTAL CIRCUIT ISOLATION METHOD 14 GROUNDING THE GENERATOR 14 GENERATOR AC NEUTRAL CONNECTIONS 14 TRANSFER SWITCH START SIGNAL CONNECTIONS 14 BAT...

Page 3: ...bol points out potential fire hazard LhThis symbol points out potential electrical shock hazard Introduction The operator is responsible for proper and safe use of the equip ment The manufacturer stro...

Page 4: ...of this and related equipment must always comply with applicable codes stan dards laws and regulat lons Adhere strictly to local state and national electrical and building codes Comply with regulatio...

Page 5: ...t level To prevent such automatic start up and possible injury to person nel disable the generator s automatic start circuit battery cables etc before working on or around the unit Then place a Do Not...

Page 6: ...CTION DOCUMENT containing identical information can be found at the end of this manual When requesting information ordering replacement parts asking for service etc one or more of the following may be...

Page 7: ...eform and telephone influence factor have been evaluated and are acceptable according to NEMA MG1 22 All prototype tested models have passed three phase sym metrical short circuit test to ensure syste...

Page 8: ...y de ionized water and Ethylene glycol antifreeze Propylene glycol can also be used but should not be mixed with Ethylene gly col see DANGER below When adding coolant always add the recommended 50 50...

Page 9: ...to battery posts as follows Figure 1 4 Battery Cable Connections Diesel Engine Battery Size Minimum CCA 2 4L 3 4L GRP 27 or GRP 31 650 or 925 4 5L GRP 31 or GRP 925 31E 6 7L 100 130Kw 1 or 2XGRP 31 9...

Page 10: ...position before connecting the battery cables If the switch is set to AUTO or MANUAL the generator can crank and start as soon as the battery cables are con nected 8 A Be sure the utility power suppl...

Page 11: ...Wire Temperature Lug AWG Wire Torque to Wire A Rating Range Number of Gonductors Series G JG Frame 20 250 Cu 75c C 4 350 kemil 1 180 in Ib Series G LG Frame 160 600 Cu AI 75C C 2 500 kemil 2 3751n lb...

Page 12: ...r These aids are powered by a normal utility power source during nonoperating periods GENERATOR AND LOAD COMPATIBILITY The generator must be fully compatible with the rated voltage phase and frequency...

Page 13: ...r easier starts under varying climactic conditions This generator may have been mounted with a an engine coolant heater b an engine oil heater c abattery warmer or d a bat tery charger These aids are...

Page 14: ...to 2nd wire from the battery heater 12 ACAUTIONI A Be sure no bare wire or wire strands are vis Ible after making connections 6 Push all wires and wire nuts into junction box 7 Assemble junction box c...

Page 15: ...g to the installation and use of stationary emergency electric systems is available Article X NATIONAL BUILDING CODE available from the American Insurance Association 85 John Street New York NY 10038...

Page 16: ...NS If the generator is to be installed with astandard automatic transfer switch such as aGTS type switch it will be necessary to connect the two wire start control system Connect the two wire start si...

Page 17: ...authorized personnel away from batteries For recommended batteries see Specifications All batteries must be at 100 percent state of charge before they are installed on the generator When using mainten...

Page 18: ...nel The technician performing the install should then scan and e mail the completed form to service generac com The form can also be filled out at adealer s Generac website 3 INCH CIA PLUG BASE FRAME...

Page 19: ...anual for this unit as well as any literature pertaining to the transfer switch To manually transfer the load back to the utility power source and shut down the generator follow these directions Set t...

Page 20: ...AND COMPONENTS An authorized operator should test the operation of the station ary emergency generator system and inspect its components monthly or 100 hours This should include inspecting the trans f...

Page 21: ...authorized operator should inspect the entire exhaust system Abnormal noise levels heard during each operational test may indicate adefective exhaust pipe or muffler Any defective or leaking componen...

Page 22: ...intervals are designated by interval numbers as follows 1 An early inspection of the generator set to insure it is ready to operate when required and to identify any potential problem areas Performed...

Page 23: ...ttery electrolyte level if accessible Adjust as necessary 1 Requires 5 Check the diesel fuel supply level Adjust as necessary approximately 0 5 man hours per unit 6 Check the air inlets and outlets fo...

Page 24: ...nit is equipped ONLY with one 1A 8 Check the air inlets and outlets for debris Clean as necessary Requires approximately 2 5 man hours g Visually inspect the unit looking for leaks wear or damage loos...

Page 25: ...roximately 7 Drain water from the diesel fuel line water separator if unit is equipped 1 5 man hours with one per unit 8 Check the air inlets and outlets for debris Clean as necessary 9 Visually inspe...

Page 26: ...connections per unit corrosion and proper operation Correct as necessary 11 Check the unit wiring for loose connections corrosion and damage Correct as necessary 12 Check the engine accessory drive b...

Page 27: ...trolyte level if accessible Adjust as necessary approximately 8 0 man hours 10 Check the battery posts cables and charger for loose connections per unit corrosion and proper operation Correct as neces...

Page 28: ...inspect flexible fuel lines and flexible air lines if applicable on 8 0 man hours this unit Replace them if they seem worn spongy or brittle per unit 23 Start the unit and exercise it for at least 15...

Page 29: ...workmanship under applicable regulations of section 213 of the clean air act To receive informa tion about how to make an emission related warranty claim and how to make arrangements for authorized r...

Page 30: ...s listed in your factory supplied Owner s Manual For warranty purposes Generac recommends that you retain all receipts covering maintenance of your non road diesel engine However Generac cannot deny w...

Page 31: ...ss hours will be the responsibility of the customer 12 Warranty Parts shipment costs are reimbursed at ground shipment rates Costs related to requests for expedited shipping will be the responsibility...

Page 32: ...GROUPB 2 Page 1 19 14 J 13 J I 10 11 9 y 7 12 23 ion H 9805 C RevIs 1 Date 1r...

Page 33: ...LOCK EXT 1 4 STL 18 039253 4 SCREW HHC M8 1 25 X 20 C8 8 19 OG6962A 1 ASSY PCB RELAY 24VDC OG6962B 1 ASSY PCB RELAY 12VDC 20 OJ0392 1 DECAL TB1 LV CUSTOMER CONN 21 OJ0398 1 DECAL CONTACT RAT 30VAC 30V...

Page 34: ...NOCS 3 4h 2 8 9hJ J Revision H 9731 C Date 9 6 225AF G FRAME Page 1 GROUPH Exploded View EV CS MOUNTING KIT MD1 390 Drawing No OJ1027...

Page 35: ...I I 3 tj 11 1 III I I 1 1 I I i l III I 1 11 4 10 l K FRAME rrv t I 7 II I 6 I 5 1 I 14 J 12 13 II I 11y1 6V i i I a I 11 I i j i 11I 1 jl 1 4 III 10 t J 3 V J FRAME 2 L _2 Revision H 9731 C Date 9 2...

Page 36: ...8 9 t J 2 LG FRAME d ft t1 II I 6 7 1 1 I I 5 1 I jj 13 14 I 12 1 r I I A I I y 1 1 I I t ri i iii il I w 111 I 1 L FRAME Revision H 9731 C Date 91 Page 3 C Exploded View EV CB MOUNTING KIT MD1 390 D...

Page 37: ...DECAL HV CUSTOMER CONN INSIDE 10 OD3719C REF DECAL CUSTOMER CONN E1 E2 E3 003719D REF DECAL CUSTOMER CONN E1 E3 11 053640 4 SCREW RHM 8 32 X 3 1 4 12 038150 4 WASHER FLAT 8 ZINC 13 022264 4 WASHER LO...

Page 38: ...4 SCREW SHC M4 0 7 X 45 C12 9 12 0431S0 4 WASHERFLATM4 13 022264 4 WASHER LOCK 8 M4 14 051715 4 NUTHEXM4 0 7GSYELCHR UL CIRCUIT BREAKER JG FRAME 1 1 OH937SDSTOR 1 MD1 MODULE COVER 390 JG FRAME 2 OC24...

Page 39: ...9 OJ0546 1 DECAL HV CUSTOMER CONN INSIDE 10 OD3719C REF DECAL CUSTOMER CONN E1 E2 E3 OD3719D REF DECAL CUSTOMER CONN E1 E3 11 046580 4 SCREW SHC M6 1 0 X 45 C12 9 12 022473 4 WASHER FLAT 114 M6 ZINC 1...

Page 40: ...2 11 1 Page 1 GROUP A Exploded View EV Drawing No Oj133 ONBOX 390 MODULE...

Page 41: ...RE 3 8 LUG 16 022131 4 WASHER FLAT 3 8 M10 ZINC 17 049541 2 SCREW HHC M10 1 5 X 35 C8 8 3 2 18 OJ0455 REF BLOCK TERM 14 POS X 8 X 1600V 3 2 19 OJ0394 REF DECAL TB4 HV CUSTOMER CONN 3 2 20 OJ0574 REF D...

Page 42: ...I I I I I I I I TO l fLYWHEEL 7 12 I I I I I I 6 I 2 3 I I I 20 I I I n I J 23 ij I rY I I 67 r I I I J I k I l l Page 1 GROUP A SCROLL DETAIL A Exploded View EV ALTCOMPRT 80KW DD PME G17 Drawing No O...

Page 43: ...1 1 ASSY STATOR PME 25 080934 1 RING PME STATOR RETAINING 26 022473 4 WASHER FLAT M6 1 4 ZINC 27 022097 4 WASHER LOCK M6 1 4 28 082460 4 SCREW SHC M6 1 0 X 65 G10 9 29 OH7626 1 COLLAR SLIP FIT 122 65M...

Page 44: ...T METAL 61 OA2497 2 SCREEN SHROUD SAE 62 OA2496 2 BRACKET TENSIONER SAE SCROLL 63 056326 8 4 FT TRIM VINYL BLACK 1 8 GP 64 022097 6 WASHER LOCK M6 1 4 65 022473 6 WASHER FLAT 1 4 M6 ZINC 66 OA2110 12...

Page 45: ...EXPLODED VIEW EV ALTCOMPRT 80KW DD PME G17 DRAWING OJ1481 APPLICABLE TO GROUP A THIS PAGE LEFT INTENTIONALLY BLANK REVISION H 9012 C DATE 5 20 11 Page 4 of 4...

Page 46: ...s lon H 9332 C Revl Date 71 20 2 y 11 I DUAL MODULE OPTION 3 GROUP A w EV ALT TOWER SPC PRT 390 ALT Exploded Vie Oj1584 Drawing No...

Page 47: ...UL XFMR CURRENT 400A W BRKT UL XFMR CURRENT 500A W BRKT UL XFMR CURRENT 600A W BRKT UL PLATE WIRE HARN BLOCKOFF SCREW THTT M5 0 8 X 16 ZP WASHER LOCK M6 1 4 WASHER FLAT 1 4 M6 ZINC TRIM VINYL BLACK 1...

Page 48: ...v 4 3 V Y 1 7 I 11 12 10 390 ALTERNATOR SINGLE CIS GROUP A Revision H 9670 B Date 9 520 ALTERNATOR SINGLE CIS Page 1 390 520 ALTERNATOR DUAL CIS Exploded View EV LOAD CENTER KIT 390 520 Drawing No OJ5...

Page 49: ...5 16 6 045771 4 NUT HEX MB 1 25 G8 CLEAR ZINC 7 OE6523 1 GROUND BAR 5 4 14 AWG CONN 8 036920 2 SCREW PPHM B 32 X 3 4 9 03B150 2 WASHER FLAT B ZINC 10 022264 2 WASHER LOCK B M4 11 022471 2 NUT HEX B 32...

Page 50: ...or smaller 390 mm or smaller 390 mm or smaller 390 mm or smaller 390 mm or smaller 390 mm or smaller 390 mm or smaller direct direct direct direct direct direct direct direct EX PME brushless PME bru...

Page 51: ...EXPLODED VIEW TABLE H 100 FIELD RES DPE CB DRAWING OF9280 APPLICABLE TO BLANK PAGE REVISION DATE 10 31 05 GROUP B PAGE20F2...

Page 52: ...28 129 Y 30 2 NOTE THRU 520 ALTERNATOR TO ENGINE 4 16 j 31 1 3 _ V OIL TEMP KIT PIN OH5427 6 7 17 1 1 8 10 HARNESS e 1 19 20 GROUND 143 Y JtIJ 49 17 20 50 33 h 18 19 Y V Revision H 9325 Date 7 D Page...

Page 53: ...FEET 4 5L G17 ADAPTER SAE3X520 ALT MACHO CLAMP STLNNL 1 62 X 486 CLAMP STLNNL 75 X 343 Z ASSY MECH BOSCH ACTUATOR HEAT SHEILD TURBO 6 7L LO G17 HEAT SHEILD 6 7L 100 130KW G17 SCREW HHC M10 1 5X 20 C8...

Page 54: ...ER FLAT 5 16 M8 ZINC WASHER LOCK M8 5 16 SCREW HHC M8 1 25 X 16 C8 8 HARN OIL TEMP SENDER OPTION 1 W 1390 ALTERNATOR ONLY 2 W I 520 ALTERNATOR ONLY 3 FOR ENGINE HARNESS 4 FOR BLOCK HEATER 5 SHEET META...

Page 55: ...EXPLODED VIEW EV ENGCOMPRT 6 7L LO G17 DRAWING OH2124 APPLICABLE TO GROUPB THIS PAGE LEFT INTENTIONALLY BLANK REVISION H 9325 D DATE 7 27 11 Page 4 of 4...

Page 56: ...GROUP B NOTE 1 ITEM 29 ATTACHES TO CONTACT ON REAR Of ITEM 5 REVISION J 1 D DATE IZIZt PAG 2 EXPLODED VIEW H PANEL 10A BATIERY CHARGER E GOV DSL 12V DRAWINO OH5043D...

Page 57: ...32 X3 8rYC 13 049226 11 WASHER LOCK M5 62 OE7403B 1 FUSE ATO TYPE 10 AMP RED 14 079224 4 SCREW PPHM M5 0 8 X 30 SS 63 OE7403C 1 FUSE ATO TYPE 15 AMP BLUE 15 051713 11 WASHER FLAT M5 64 OJ7646 1 DECAL...

Page 58: ...GROUP H Revision H 6096 C Date zr Page 1 Exploded View KIT FAN GUARD Drawing No OG4310...

Page 59: ...NOTE 1 ITEM 29 ATTACHES TO CONTACT ON REAR OF ITEM 5 REVISION J IOOI D DATE 12 2 II SEE DETAIL A PAGE 1 OF2 GROUP B EXPLODED VIEW H PANEL 10A BATIERY CHARGER E GOV DSL 12V DRAWING OH5043D...

Page 60: ...3 8l fC 13 049226 11 WASHER LOCK 1 45 62 OE7403B 1 FUSE ATO TYPE 10 AMP RED 14 079224 4 SCREW PPHM 1 45 0 8 X30 SS 63 OE7403C 1 FUSE ATO TYPE 15 AMP BLUE 15 051713 11 WASHER FLAT 1 45 54 OJ7646 1 DECA...

Page 61: ...GROUP H Revision H 6096 C Date 2 25 10 Page 1of 2 Exploded View KIT FAN GUARD Drawing No OG4310...

Page 62: ...G4310 APPLICABLE TO ITEM PART QTY DESCRIPTION 1 OG29160ST03 1 FAN GUARD R H SIDE 2 OG29170ST03 1 FAN GUARD LlH SIDE 3 090388 24 SCREW HHTI M6 1 0 X 12 ZINC 4 OG24170ST03 2 SUPPORT BRACKET FAN GUARD RE...

Page 63: ...8 7 6 Revision A Date 9 17109 TO B 12V SINGLE BATTERY 12V DUAL BATTERY Page 1of 2 1 GROUpe Exploded View BAIT HOLD OWN 3112V G17 Drawing No OH5386...

Page 64: ...A4456 1 WASHER LOCK SPECIAL 3 8 12 022131 1 WASHER FLAT 3 8 M10 ZINC 13 046526 1 WASHER LOCK MiD 14 049814 1 SCREW HHC M10 1 5 X 25 C8 8 GROUP 31 DUAL BATTERY KIT 12V PIN OH5474 1 061119 2 REF BATTERY...

Page 65: ...R BEARING til CARRIER 13 5 0 36 10 11 1 Page 1of2 TO FUEL SUPPLY 21 ENGINE 23 TO MOUNTING 21 tv 21 FUEL RETURN LEG 20 22 21 j V 27 26 20 J 4P 17 34 I 24 I TO 1 17 OIL PAN I A 18 I 19 I 16 I 111 f 1 35...

Page 66: ...2 BARBED STR 1 2NPT X 318 21 OC7649 4 CLAMP HOSE 38 87 22 007532 1 HOSE DIESEL 318 FC598 06 66 LG 23 007532 1 HOSE DIESEL 318 FC598 06 66 LG 24 077043E 1 CONDUIT FLEX 1 0 10 17 LG 25 024310 3 PLUG ST...

Page 67: ...CONDARY TANK 20A Exploded View EV BASE TANK 6 7L C GRP 1 3FT Drawing No OJ1126 20 I OPTIONAL EMERGENCY VENT PRIMARY TANK 20A I 20 35 11 I I I I v 18 0 19 j I I I I I I N O ARROW MUST POINT UP 1 10 2 1...

Page 68: ...140 14E 14F 14A OG8010B 1 FUEL LEVEL GAUGE 14B 002668 1 PLATE ADAPTER 14C 052829 3 SCREW SHC M8 1 25 X 14 G12 9 140 097962 4 SCREW SHC M6 1 0 X 25 G12 9 14E OE4351 1 GASKET ROCHESTER FUEL LEVGAUGE 14...

Page 69: ...82 1 LABEL DRAIN 34 048031N 1 CLAMP HOSE BAND 53 35 055596 1 BARBED STR 3 8NPT X 3 8 GROUpe NOTES UNLESS OTHERWISE SPECIFEID 1 ITEMS ARE STANDARD COMPONENTS 2 ITEMS ARE OPTIONAL COMPONENTS 3 UL STICKE...

Page 70: ...EXPLODED VIEW EV BASE TANK 6 7L C GRP I 3FT DRAWING OJ1l26 APPLICABLE TO GROUpe THIS PAGE LEFT INTENTIONALLY BLANK REVISION A DATE 9 J5 IO Page 4 of 4...

Page 71: ...Revision H 8526 E Date 4 14 11 39 I I II 33 32 35 Y V 47 33 32 35 Jfl V Page 1of 2 GROUPD Exploded View COO Drawing No OH2157LING PACK 6 7L LO G17...

Page 72: ...G17 21 OH1827 1 PROBE COOLANT LEVEL 3 8 18NPTF 22 OH1985 1 HOSE UPPER RADIATOR 23 086133C 4 CLAMP HI TORQUE 1 75 2 625 24 052250 1 TAPE FOAM 1X1 184 LG 25 OG3269 2 DECAL WARNING FAN BI 26 OG3263 2 DEC...

Page 73: ...USE EXISTING Revision H 5883 B Date 1 29 10 11 KIT AIR MINDER OA4256A OPTIONAL TO ENGINE CRANKCASE 13 73 12 12 5 Page 1of2 14 l 6 2 15 11 Exploded View AIR CLEANER 06 7 LO G17 Drawing No OH3251...

Page 74: ...UNTING CLAMP 6 OH32570ST03 1 BRACKET AIR CLEANER 7 OH32620ST03 1 BRACKET AIR CLEANER SUPPORT 8 022131 5 WASHER FLAT 3 8 M10 ZINC 9 052859 5 NUT TOP LOCK FL M10 1 50 10 051756 5 SCREW HHC M10 1 5 X 20...

Page 75: ...4 10 GROUPF 24 l 7 18 17 16 I I I I I I I I 3 I I I I I 16 18 1 TO COMPARTMENT 1 21 20 19 Revision J 1124 C Date 12 6 11 Page 1of 2 Exploded View EXHAUST 6 7L G17100 135KW Drawing No OH2765...

Page 76: ...T TUBE 90 DEG ELBOW 4 DIA FLEX PIPE 4 TURBO EXHAUST PIPE BAND CLAMP 4 DIA CLIP 6 7L G17 BLANKET EXHAUST 1090 LG BOLT U 3 8 16 X 4 BOLT U 5 16 18 X 5 SCREW HHC M10 1 5 X 20 G8 8 WASHER LOCK M10 WASHER...

Page 77: ...H 9744 B Date 10 6 11 oSTATES FOAM IS ON NEAR SIDE STATES FOAM IS ON FAR SIDE I I 29 36 30 Page 1of4 I l 53 GROUPF 1 I I I I I I tJ I I I I I I I I I I 19 18 Exploded View EV ENCL SAE C GRP Drawing N...

Page 78: ...8 ROLLER ROD T HANDLE 31 OA5991 64 SCREW 8HSC M8 1 25 X 16 SS 32 OC3393 4 SCREW SHOULDER M8 1 25 X 20 33 022145 4 WASHER FLAT 5 16 M8 ZINC 34 022129 4 WASHER LOCK M8 5116 35 042907 4 SCREW HHC M8 1 2...

Page 79: ...OOR INSUL CTR DOOR SUPPORT INSUL DOOR BAFFLE INSUL RH LOUVERED DOOR INSUL LH LOUVERED DOOR INSUL DOOR BAFFLE INSUL BOTTOM FRONT SUPPORT INSUL FRONT DUCT LH SIDE INSUL FRONT DUCT RH SIDE INSUL FRONT DU...

Page 80: ...__ _ _ _ EXPLODED VIEW EV ENCL SAE C GRP DRAWING OJ0433 APPLICABLE TO GROUPF This page left blank intentionally REVISION H 9744 B DATE IO 61l1 Page 40f4...

Page 81: ...long this line Dia Hole 0 236 f t t For mounting to wall 4 holes 0 35 6 39 7 09 Template for OG7879 CB Flush Mount 21 Light j nnunciatorBOX _ _ INSTALLATION TEMPLATE DRAVING OG8762 REV A REVISION DATE...

Page 82: ...EXPLODED VIEW INSTALLATION TEMPLATE DRAWING OG8762 APPLICABLE TO GROUP G THIS PAGE IS LEFT INTENTIONALLY BLANK REVISION DATE 03 26 08 PAGE20F2...

Page 83: ...MAL PROTECTOR 11 Xl 1 1 1 1 44 0 0 l 2 2 _ 2 2 33 33 NB o E3 MLCB J 8 Cl Z 00 w N2 l _ Nl 11 t J Xl J W i a 1 398A WHITE l5 399A g 1398B WHITE 399B a I I GENERATOR OUTPUT CUSTOMER CONNECTION El E3 240...

Page 84: ...000 lj 8 l Cl z N3 w N2 N1 12 d 1398A WHITE I 399A Cl 15 398B WHITE d 399B z 398C WHITE 399C 12 REVISION J I048 8 DATE 11 15 11 I I I I I I I I I I I I I I I I I I I I I I I I I I I GENERATOR OUTPUT I...

Page 85: ...2 E3 _ 1 BLACK d1ft j AR P 1 I 4 _ RED J_I D ECT I I a 0 l BRU LESS I 2 2 6 6 398C WHITE 399C J Cl o Cl Z N3 w N2 VJ _ Nl t l Z G l 398A WHITE 6 399A 2S 398B WHITE G l 3998 z c I I GENERATOR OUTPUT CU...

Page 86: ...O O O O HB o 1 S3 1 1 S4 X1 S3 S4 S2 I S6 1 MLCB CT l 8 t Cl Z N3 w N2 _ _ Ul _ N1 t5 R G l 398A WHITE 1 399A 398B WHITE G l 399B z c 398C WHITE 399C R S1 1 1 55 H GENERATOR OUTPUT CUSTOMER CONNECTION...

Page 87: ...GENERATOR OUTPUT CUSTOMER CONNECTION E1 TO E2 E1 TO E2 E2 TO E3 480VAC E2 TO E3 400VAC E1 TO E3 E1 TO E3 E1 N OR E2 N OR E3 N 277VAC E1 N OR E2 N OR E3 N 231VAC N01E THE 8TH DIGIT OF THE MODEL NUMBER...

Page 88: ...9846 f Nl PAGE 6 OF 10 AR P I 1 B g DIRECT I 1 BLACK 08 F 1 RED 1 BRUSHLESS I 2 2 6 6 1 1 MLCB G l 0 6 398A WHITE 15 399A g 1398C WHITE 399C 0 I I I Nl J J w z Xl a I W a N3 r DO 511 NB 0 S658S12 GENE...

Page 89: ...E SERIES DELTA H PANEL OR G PANEL CONTROL PANEL DIRECT DRIVE 12 LEAD I I I I I I I I I I I I I I I I I I I I PAGE 7 OF 10 REVISION J 1048 B DATE 11115 11 GENERATOR OUTPUT CUSTOMER CONNECTION E1 TO E2J...

Page 90: ...a 398C WHITE 1 399C R l U Z a r l U a GENERATOR OUTPUT CUSTOMER CONNECTION El TO E2J E2 TO E3 208VAC El TO E3 El N OR E2 N OR E3 N 120VAC NOTE THE 8TH DIGIT OF THE MODEL NUMBER SPECIFIES OUTPUT VOlTA...

Page 91: ...E2 E3 000 d 398A WHllE c1 399A g 398B WHllE d 399B a 398C WHllE _ 399C _ J 8 o z N3 __ 1 w N2 Nl r l T I i d w Z 0 r w 0 GENERATOR OUTPUT CUSTOMER CONNECTION El TO E2J E2 TO E3 208VAC El TO E3 El N OR...

Page 92: ...1 I I I I PAGE LEFT BLANK INTENTIONALLY GROUPG I I I I I I I I I I I I I I I I PAGE 10 OF 10 L WIRING DIAGRAM REVISION J 1048 B ALTERNATOR GIR PANEL DATE 11115 11 PAGE IOOF 10 DRAWING OH9846...

Page 93: ...EXC EXCITER F_ FUSE FLS_ FUEL LEVEL SENDER GA_ GOVERNOR ACTUATOR GO GOVERNOR DRIVER GFCI GROUND FAULT CIRCUIT INTERRUPT GND GROUND BAR CONNECTION 1FT INTERFACE TRANSFORMER r I COMPONENTS LOCATED IN AL...

Page 94: ...TEF MI IATlcDIN I BOX COMMON OPTI I PAGE 2 OF 8 I WIRING DIAGRAM D4 5L1D6 7L 017 12V DRAWING OH9862 PAGE 20F6 I I I i I I i I I i I I i I I i I I I TB5 3X f 14 o TB5 Y X 0 0 1 N01 RR 3 2 COM1 RR 1 3 N...

Page 95: ...SHLD 6 SHLD J2 24 a t J 7 u w ffi 1 8 DI3 J2 3 1S J 0 L _____ 9 0 U1 0 at Eo 0 11 DI4 zW W5 00 12 0 0 0 0 TB2 Y X o 0 8 u 1 15A RB3A 1 g 0 15A RB3A 4 u 2NI 15A CO 7 z 3NI 14 CO 8 0 r5 0 4 NOTE ENSURE...

Page 96: ...I2V DRAWING OH9862 swc t t t 14 PAGE 4 OF 6 r r H AH1 229 15A 2 I TB3 y X tD f 0 oc 0 0 R15B R15B 256 15 14 14 15A o 14 o o o o o R15B 256 15 1 1 1 TB2 4X 2 194 Hl4 J2 31 3 6 6 PME 3 4 4 5 4 4 PME 4 6...

Page 97: ...t TB4 OR LOAD CENTER Bee B 1 u LL L1 r b F 2 j 1 L J N rl t7 3 u L L GND 17r5 f JLL L 13 rl B 4 _ 0 J1 16 t7 r 1 803 COMPONENTS LOCATED ON ENGINE 0 r 13 L 13 TB3 12Y LOCATED BACK OF CONTROL PANEL r I...

Page 98: ...9 Jl 25 ECM CHASSIS 0 OPS1 WLSl WTSl 2 o GND Jl 9 Jl 8 r 6 8 V Jl 15 6 8 R Jl 31 o GND Jl 30 Jl 29 o GND r 69 Jl 20 69Fl Jl 19 PAGE60F6 WIRING DIAGRAM D4 5L D6 7L Gl7 12V DRAWING OH9862 3 j tlI FLS1...

Page 99: ...L1 224 J2 225 227 k I T1 13 L3 PME OR DPE 00 N D o co U w a c z r I I ALTERNATOR STATOR MAIN TERMINALS 1L I _ L1 ALTERNATOR CONNECTIONS FOR 1 UNITS ALTERNATOR CONNECTIONS FOR 3 UNITS N n j a J I 0 U1...

Page 100: ...0 J2 014 0014 n J i5 U1 0 COM 0 013 CL 0 NOTE 5 15A FUSED DC ENGINE RUNNING o Ll _g_ t I GIN D _i_ l_ ____o ND o z r L O O SC I I I I I I I I I I I I I I I I I I I I I I I I I I I I NOTE I FOR FIELD...

Page 101: ...I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I L E G EN D I 00 NEUTRAL DB DIODE BRIDGE IP INJECTION PUMP RB_ RELAY BOARD I AH1 ALARM HORN DPE EXCITER L ENGINE CONTROL...

Page 102: ...45 69R o 812 o 68V 69V 68R WIRE 766R R15B 575R 766V 573V 573R 523R 523V 575V 1 1 ELD 2 194 J2 31 5 4 Rl FIELD 6 403 NOTES 1 WIRE 0 IS CHASSIS GROUND BATTERY UNLESS NOTED OTHERWISE 2 WlRE 13 IS UNFUSED...

Page 103: ...ING TANK e BASE TANK W EXTENSION APPLICATION GROUP H lIN NOTE WHEN USING EXTERNAL FUEL SOURCE DECAL MUST BE APPLIED IN VISIBLE AREA OF FUEL FILL OPEN SET APPLICATION NOTE DECAL TO BE PLACED ON DOOR US...

Page 104: ...EXPLODED VIEW LOW SULFUR FUEL DRAWING OG8716 APPLICABLE TO GROUP H THIS PAGE IS LEFT INTENTIONALLY BLANK REVISION H 6666 B DATE 05 11 10 PAGE20F2...

Page 105: ...GROUPH Revision H 6171 B Date 3 5 10 Page 1 of 2 1 2 ASSEMBY VIEW FOR SHROUD OH78890ST03 ONLY Exploded View KIT 390 ALTSHROUD Drawing No OH5179 1...

Page 106: ...ST03 2 SHROUD 390 ALT X 100MM OH78890ST03 2 SHROUD 390 ALT X 150MM 2 2 OC2454 8 10 SCREW HWHT M6 1 X 16 NWAZlJS 3 OE1534A 4 PLUG PLASTIC 1 50 1 NOTE OH47970ST031NCLUDED IN KIT OH5178 OH4797AST03 INCLU...

Page 107: ...Revision H 6657 C Date 5 12 10 8 Page 1of 2 7 10 GROUPH Exploded View BLOCK HEATER D6 7L G17 100 130KW Drawing No OH5980...

Page 108: ...7 034339 2 BARBED EL 90 3 8NPT X 5 8 8 050967 1 HOSE COOL 5 8 10 20R3 46 LG 9 050967 1 HOSE COOL 5 8 10 20R3 23 LG 10 OG0015 4 CLAMP HOSE 7 8 00 DOUBLE WIRE 11 084918H 1 HEATER BLOCK 1500W 240V 084918...

Page 109: ...REMOVE AND DISCARD EXISTING FlntNGS GROUPH Revision A Date 2 12 10 Page 1of 2 Exploded View ENGINE KIT 6 7 LO G17 Drawing No OH6009B...

Page 110: ...G OH6009B APPLICABLE TO ITEM PART QTY DESCRIPTION 1 OH6298 3 WASHER 2 OH6299 1 THREADED UNION 3 OH6297 1 SWIVEL COUPLING 4 OH629S 1 BANJO BOLT M12 1 S X 2S S OH6296 1 ELBOW COUPLING 6 OH6349 1 PIPE SO...

Page 111: ...8 GROUPH 1 11 t 6 I I I I I I I K 5 7 9 Revision A Date 3 21 10 2 3 Page 1of 2 4 Exploded View HEATER PREP KIT Drawing No OH8028...

Page 112: ...I CHRG 12 24V 1 5 OG5704 1 DECAL BATIWARMER CONNECTION 6 022206 1 FITIING CONDUIT STR 3 8 7 OE3257 4 SCREW HWHTF M6 1 0 X 16 8 OE6187 1 CORD POWER SUPPLY 16 AWG X 9 9 027959 4 WIRE NUT 30 451 YEL 10 0...

Page 113: ...ALTERNATE DUAL BATTERY CONFIGURATION GROUPH JUNCTION BOX Revision A Date 3 5 10 Page 1of 2 Exploded View KITS 36 SATIERY WARMER Drawing No OH8060...

Page 114: ...ght For all these connections use the wires nuts provided 4 Connect the ground wire from 120V power source to the ground wire from battery heater 5 Using wire nuts provided connect the white wire and...

Page 115: ...7 A I Y H I 9 1I 0 I Ii I ni I I I f II r Ioi l I I j I II I I o 1 II I ltIj 7 6 2 5 4 1 III I Jr rl I 11 0 III 6 8 11 10 I V 1 I II Ill Y 10 9 n I I 0 III 11 1 3 III nl 1 1 I 1700 1200A I I 250A I Re...

Page 116: ...CREW HHC 318 16 X 1 114 G5 022237 4 WASHER LOCK 318 022241 4 NUT HEX 318 16 STEEL 022131 2 WASHER FLAT 318 M10 ZINC 045335 4 SCREW HHC 114 28 X 314 G5 022097 4 WASHER LOCK M6 114 NEUTRAL BLOCK 700A 12...

Page 117: ...Notes...

Page 118: ...6 I 1 89 1M 318 113 01 8 X08 O d l lO AHdl lnV l I 1 3 JNI ISWEU SAS t l3MOd J dt l3N3EJ...

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