Page 1: ...0F9765m nl 3 0liter G A S ENGINE PARTS MANUAL P O BOX 310 EAGLE WI 53119 PRINTED IN U S A Revision 0 09 12 06 Ford Duratec ...
Page 2: ...ANGES CAN OCCUR WITHOUT NOTICE TO OBTAIN THE PROPER PARTS PLEASE BE SURE TO USE THE MODEL NUMBER OF THE UNIT BEING SERVICED WHEN ORDERING FROM THIS MANUAL Quick Reference Guide 1 Service Recommendations 2 CYLINDER BLOCK RELATED PARTS 6 CYLINDER BLOCK RELATED PARTS 7 CYLINDER HEAD RELATED PARTS 8 CYLINDER HEAD RELATED PARTS 9 PISTON CONNECTINg ROD 10 TIMING COMPONENTS 11 CRANKSHAFT RELATED PARTS 12...
Page 3: ... C SAE 10W or 15W 40 Below 10º F 12º C SAE 5W 30 Synthetic or 5W 20 Coolant Use a mixture of half low silicate ethylene glycol base antifreeze and half soft water Use only soft water and only low silicate antifreeze If desired you may add a high quality rust inhibitor to the recommended coolant mixture When adding coolant always add the recom mended 50 50 mixture Do not remove the radiator pressur...
Page 4: ...attery cable to prevent an over current con dition from burning out sensitive control panel components and circuits Following all maintenance reverse these steps to insure the unit is returned to standby setup for normal operation when required 2 A break in service inspection of the generator set to insure it is ready to operate and carry the load when required and to identify any potential proble...
Page 5: ... NUMBER ___________________________ HOUR METER READING at Completion of the Inspection ___________________________ WARNING To prevent injury perform the following steps in the order indicated before starting any maintenance Disable the generator set from starting and or connecting to the load by setting the control panel Auto Off Manual switch to the OFF position Remove the control panel fuse Turn...
Page 6: ...gas delivery system on gas engine driven units Tighten connections as necessary 6 Check the diesel fuel supply level for diesel engine driven units Fill as necessary 7 Drain water and sediment from the diesel fuel tank on diesel engine driven units 8 Drain water from the fuel line water separator on diesel engine driven units if the unit is equipped with one 9 Check the air inlets and outlets for ...
Page 7: ...to site load and exercise it for at least 1 hour looking for leaks loose connections or components and abnormal operating condi tions Correct as necessary 17 Start and exercise the unit at full rated load use a load bank if the site load is not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 18 Change the engine o...
Page 8: ... 3 0L Gas Engine CYLINDER BLOCK RELATED PARTS ...
Page 9: ... 12 7 W701712 0F97650110 STUD M6 X 20 M8 X 47 5 POS 1 1 W701228 0F97650111 DOWEL TIMING COVER TO BLOCK 2 PLUGS CYLINDER BLOCK 6026 0F97650112 1 2 X 14 MM PIPE RG CENTER REAR OF BLOCK 2 6026 0F97650113 3 4 X 14MM PIPE RH LH SIDE OF BLOCK 2 6026 0F97650114 3 8 X 18MM PIPE LH SIDE OF BLOCK 1 6026 0F97650115 19 35MM CUP LH SIDE OF BLOCK 1 6026 0F97650116 1 X 11 5MM PIPE RH LH CYLINDER HEAD 2 6026 0F97...
Page 10: ... 3 0L Gas Engine CYLINDER HEAD RELATED PARTS ...
Page 11: ... TRAIN 6513 0F97650134 VALVE SPRING 6 6514 0F97650135 VALVE SPRING RETAINER 12 6518 0F97650136 VALVE SPRING LOCK KEY 24 6564 0F97650137 ROCKER ARM 24 6C501 0F97650138 LASH ADJUSTER 24 6L293 0F97650139 CAMSHAFT BEARING CAP BOLT NOT REPLACED 11 97 A R CAMSHAFT 6250 0F97650140 CAMSHAFT RH INTAKE 1 6250 0F97650141 CAMSHAFT LH INTAKE 1 6250 0F97650142 CAMSHAFT RH EXHAUST 1 6250 0F97650143 CAMSHAFT LH E...
Page 12: ...CTING ROD STANDARD 6 6148 0F97650150 RINGSET STANDARD 3 CONNECTING ROD 6200 0F97650151 CONECTING ROD 6 6135 0F97650152 PISTON PIN 6 6207 0F97650153 BUSHING PISTON PIN 6 6140 0F97650154 PISTON PIN RETAINING CLIP 12 6214 0F97650155 BOLT ROD 12 ROD BEARINGS SOLD IN PACKS OF TWO HALVES 6211 0F97650156 ROD BEARING STANDARD UPPER LOWER 12 ...
Page 13: ...OR LH 2 6L253 0F97650158 TENSIONER ARM RH OR LH 2 6K297 0F97650159 TIMING CHAIN GUIDE RH 1 6K297 0F97650160 TIMING CHAIN GUIDE LH 1 6L266 0F97650161 TIMING CHAIN TENSIONER RH OR LH 2 W701524 0F97650162 BOLT TENSIONER 4 W701232 0F97650163 BOLT TENSIONER ARM 6 6306 0F97650164 CRANKSHAFT SPROCKET TWO ROW 1 ...
Page 14: ...12 3 0L Gas Engine CRANKSHAFT RELATED PARTS ...
Page 15: ...ION MOUNTING 1 18801 0F97650170 CAPACITOR 1 CRANKSHAFT PULLEY 6316 0F97650171 CRANKSHAFT DAMPER 1 6A340 0F97650172 BOLT CRANKSHAFT DAMPER 1 6378 0F97650173 WASHER PULLEY TO CRANKSHAFT 1 6A312 0F97650174 PULLEY CRANKSHAFT 1 CRANKSHAFT MAIN BEARING KITS 6D309 0F97650175 MAIN BEARING KIT STANDARD 1 6D309 0F97650176 MAIN BEARING KIT 010 UNDERSIZE 25MM 1 6D309 0F97650177 MAIN BEARING KIT 020 UNDERSIZE ...
Page 16: ...14 3 0L Gas Engine Oil Pump Oil Pan Related Parts ...
Page 17: ...97650183 OIL PAN 1 6687 0F97650184 BAFFLE OIL PAN 1 W701542 0F97650185 NUT M6 X 1MM 5 6730 0F97650186 OIL PAN DRAIN PLUG 1 6734 0F97650187 OIL PAN DRAIN PLUG GASKET 1 6710 0F97650188 OIL PAN GASKET 1 W701605 0F97650189 BOLT OIL PAN A R W701606 0F97650190 STUD OIL PAN A R 6754 0F97650191 DIPSTICK TUBE 1 6750 0F97650192 DIPSTICK 1 W701585 0F97650193 BOLT TUBE TO BLOCK 1 6C629 0F97650194 OIL PAN SPAC...
Page 18: ... description qty 6582 0F97650196 ROCKER COVER RH 1 6582 0F97650197 ROCKER COVER LH 1 6584 0F97650198 ROCKER COVER GASKET RH 1 6584 0F97650199 ROCKER COVER GASKET LH 1 6C519 0F97650200 STUD GROMMET 1 6C519 0F97650201 BOLT GROMMET 1 6766 0F97650202 OIL FILLER CAP 1 ...
Page 19: ...ion qty 8501 0F9225 WATER PUMP 1 8A507 0F97650203 WATER PUMP OUTLET CONNECTION 1 8508 0F97650204 COVER WATER PUMP 1 8A505 0F97650205 INLET WATER TUBE 1 8555 0F97650206 WATERTUBE CROSSOVER 1 6A312 0F97650207 ACCESSORY DRIVE PULLEY 1 8620 0F9562 BELT WATER PUMP 1 ...
Page 20: ... 9F593 0F97650211 INJECTOR 6 9F792 0F97650212 FUEL RAIL 1 9H321 0F97650213 FUEL PRESSURE RELIEF VALVE 1 9H323 0F97650214 FUEL PRESSURE RELIEF VALVE CAP 1 9F972 0F97650215 FUEL INJECTOR SENSOR 1 W500203 0F97650216 SCREW SENSOR TO RAIL 2 W701572 0F97650217 BOLT FUEL RAILTO LOWER INTAKE MANIFOLD 4 W708187 0F97650218 BOLT FUEL RAILTO LOWER INTAKE MANIFOLD 4 EXHAUST MANIFOLD 9448 0G0100 EXHAUST MANIFOL...
Page 21: ...ION INTERFERENCE CAPACITOR 1 W701547 0F97650225 BOLT COIL TO ENG 3 8 16X 75 4 0F97650226 SPARK PLUG 6 12259 0F9556 WIRESET SPARK PLUGS 1 12297 0F97650227 SEPERATOR IGNITION WIRE 1 12297 0F97650228 SEPERATOR IGNITION WIRE 1 12A581 0F97650229 ENGINE CONTROL WIRE HARNESS 1 14536 0F97650230 BRACKET WIRING 1 ...
Page 22: ...102 97 47 46 59 15 62 39 63 98 9 58 43 42 49 64 2 32 45 31 C 65 18 44 19 2 66 55 105 32 75 35 73 21 76 53 52 77 76 TO A 35 56 100 36 99 20 104 1 61 74 32 17 72 56 LOWER RADIATOR HOSE 31 30 8 TO B 82 2 42 A 27 28 92 87 32 49 90 35 36 91 31 36 68 79 88 80 82 81 82 4 68 79 82 UPPER RADIATOR HOSE 70 41 26 2 48 44 14 ROUTED UNDER STATOR CAN TO C 67 28 35 103 16 12 34 84 83 86 28 94 GRD SCREW 89 43 36 3...
Page 23: ...6 3 30 047411 SCREW HHC M6 1 0 X 16 G8 8 2 31 022097 WASHER LOCK M6 1 4 8 32 022473 WASHER FLAT 1 4 M6 ZINC 16 34 0G0153 BARBED EL 90 1 2 NPT X 3 4 HOSE 1 35 022129 WASHER LOCK M8 5 16 14 36 022145 WASHER FLAT 5 16 M8 ZINC 14 39 067989 NUT HEX FL WHIZ M8 1 25 12 41 0D5417 SCREW HHC M10 1 0 X 25 G10 9 8 42 046526 WASHER LOCK M10 3 43 049226 WASHER LOCK M5 8 44 064416 SCREW HHC M10 1 5 X 45 G8 8 FT ...
Page 24: ...102 97 47 46 59 15 62 39 63 98 9 58 43 42 49 64 2 32 45 31 C 65 18 44 19 2 66 55 105 32 75 35 73 21 76 53 52 77 76 TO A 35 56 100 36 99 20 104 1 61 74 32 17 72 56 LOWER RADIATOR HOSE 31 30 8 TO B 82 2 42 A 27 28 92 87 32 49 90 35 36 91 31 36 68 79 88 80 82 81 82 4 68 79 82 UPPER RADIATOR HOSE 70 41 26 2 48 44 14 ROUTED UNDER STATOR CAN TO C 67 28 35 103 16 12 34 84 83 86 28 94 GRD SCREW 89 43 36 3...
Page 25: ...R 2 77 0F9223 GASKET INTAKE LOWER 6 79 055934V CLAMP VINYL 1 5 X 281 Z 2 80 0F9220 HOSE UPPR RAD REAR 1 81 0F9239 HOSE LOWR RAD REAR 1 82 035685 CLAMP HOSE 28 1 32 2 25 6 83 0A2711A ADAPTER THERMOSTAT 2 84 048665 GASKET THERMOSTAT 2 85 075885 THERMOSTAT 195 DEG 1 86 0F9252 MACHINING THERMOSTAT ADPTR 1 87 0F9259 BRACKET THERMOSTAT 1 88 0C2454 SCREW THF M6 1X16 N WA Z JS 2 89 052207 SCREW HHC M8 1 2...
Page 26: ...ON DATE PAGE 2 OF 3 GROUP 35 36 2 REFERENCE COOLING PACKAGE EXP VW 0F9367 6 93 36 6 7 71 35 38 40 60 STUD STUD SUPPLIED REMOVE REPLACE 53 51 W ENGINE 25 50 24 78 38 15 62 63 39 22 23 36 35 33 29 37 101 95 43 13 43 102 57 49 42 5 38 35 36 36 3 10 1 69 3 0L Gas Engine Common Parts ...
Page 27: ...DAPTER M12 1 75 X 3 8 NPT 1 35 022129 WASHER LOCK M8 5 16 14 36 022145 WASHER FLAT 5 16 M8 ZINC 14 37 052677 WASHER NYLON 50 X 87 X 06 1 38 043107 SCREW HHC M8 1 25 X 25 G8 8 3 39 067989 NUT HEX FL WHIZ M8 1 25 12 40 0F9228 COIL IGNITION 1 42 046526 WASHER LOCK M10 3 43 049226 WASHER LOCK M5 8 49 045772 NUT HEX M10 1 5 G8 YEL CHR 3 50 085296 SCREW HHC 1 4 20 X 1 2 SS 6 51 0E7202 HEAT SHIELD 260 X ...
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