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Generac Power Systems 005230-0, Owner'S Manual

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Generac Power Systems 005230-0 Owner'S Manual Download Page 59

1 

0G66870ST 03 

1 

W ELDMENT, RADIATOR 4.2L TELECOM 

2 

035685 

6 

CLAMP HOSE #28 1.32-2.25 

3 

0F2608A 

1 

RADIATO R 598 X 568 X 49,CPL LH 

4 

0G6930 

1 

HOSE COOLNT REDCR 1 3/4X1 1/2   

5 

0G6926 

1 

TUBE UPPER COOL ANT 4.2L G 3   

6 

0G6689 

1 

SPACER, 4.2L G3 FAN    

7 

0F2820 

1 

FAN 22" DIA 10 BLADE 

8 

051756 

4 

SCREW HHC M10- 1.5 X 20 G 8.8 

9 

046526 

4 

W ASHER LOCK M10 

10 

022131 

4 

W ASHER FLAT 3/8-M10 ZINC 

11 

0G67040ST 03 

1 

FAN GUARD L/H SIDE                      

12 

0C2454 

9 

SCREW THF M6-1 X 16 N W A Z/JS 

13 

039253 

7 

SCREW HHC M8-1.25 X 20 G 8.8 

14 

022129 

7 

W ASHER LOCK M8-5/16 

15 

022145 

7 

W ASHER FLAT 5/16-M8 ZINC 

16 

022473 

9 

W ASHER FLAT 1/4-M6 Z INC 

17 

022097 

12 

W ASHER LOCK M6-1/4 

18 

042568 

9 

SCREW HHC M6-1.0 X 20 G8.8 

19 

0G67050ST 03 

1 

FAN GUARD R/H SIDE 

20 

089685 

1 

GROMMET .75 X .12 X .50 

21 

080712 

1 

BRKT CO OLANT RECOVERY TANK 

22 

076749 

1 

TANK CO OLANT RECOVERY 

23 

048031C 

2 

CLAMP HOSE BAND 1/4 

24 

0H1827 

1 

PROBE COOLANT LEVEL 3/8- 18NPT F 

25 

045764 

1 

SCREW HHTT M4-0.7 X 8 BP 

26 

065852 

1 

SPRING CL IP HOLDER .37-.62 

(1) 27 

069811 

REF. 

CAP HEX 1/4 NPT BRASS 

28 

069860E 

1 

HOSE DRAIN ASSY 28" 

29 

0C7649 

1 

CLAMP HOSE .38-.87 

31 

052250 

2 

TAPE FOAM 1 X 1 (22.5” L G) 

32 

090283 

1 

CAP RADIATO R 13 PSI 

33 

040947 

4 

SCREW SHC M6- 1.0 X 55 G12.9 

34 

0G67120ST 03 

2 

SUPPO RT  BRACKET, FAN G UARD 

35 

0G6929 

1 

HOSE COOLANT 1 1/2 ID X 90DEG     

36 

0G6931 

1 

HOSE COOLANT LWR RADIATO R 4.2L  

37 

0F2776A 

1 

BRACKET, SIGNAL CONDITIO NER   

38 

052857 

1 

NUT TOP L OCK FL M6-1.0 

39 

055934K 

1 

CLAMP VINYL 1.62 X .343 Z   

40 

077043F 

1 

CONDUIT F LEX 1.25"ID  (6”L G) 

41 

077043A 

1 

CONDUIT F LEX .38"ID ( 5” LG) 

42 

055934C 

2 

CLAMP VINYL .5 X .406 Z   

43 

085662 

1 

TIE W RAP UL 14.6 X .14 BLK   

44 

029032 

1 

HOSE 9/32 ID  ( 12”LG ) 

45 

029032 

1 

HOSE 9/32 ID  ( 54”LG ) 

46 

0G7895A 

1 

HARN RADIATOR G ND 80" 

47 

0C3168 

1 

W ASHER LOCK SPECIAL 5/16    

48 

043107 

1 

SCREW HHC M8-1.25 X 25 C8.8 

 

 

 

 

 

 

 

 

 

 

 

( 1) ITEM #27 IS INCLUDED WITH IT EM #28. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for 005230-0

Page 1: ...G30 005709 1 GENERATOR EPA CERTIFIED 005376 0 TANK SET 005230 0 NATURAL GAS RISER FRAME 005710 0 OPEN SET RISER FRAME Not intended for use in critical life support applications ONLY QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD ATTEMPT INSTALLATION DEADLY EXHAUST FUMES CAUTION Cover150 Rev A 10 08 Part No 0H1002 ...

Page 2: ...3 Start up Checklist 8 4 Start up Inspection Form 8 4 Electical Connections 8 4 Grounding the Generator 8 4 Battery Charger Connection 8 5 Battery Installation 8 5 Table 1 Vapor Capacity of Propane Storage Tanks 8 6 OPERATION 9 1 Generator Control and Operation 9 1 Operating Unit with Manual Transfer Switch 9 1 Engine Start up and Transfer 9 1 Retransfer and Shutdown 9 1 Operating Unit with Automa...

Page 3: ...This symbol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equip ment The manufacturer strongly recommends that the operator read this Owner s Manual and thoroughly understand all instruc tions before using this equipment The manufacturer also strongly recommends instructing other users to properl...

Page 4: ...on must be provided This should be considered prior to installing the generator The unit should be positioned to direct exhaust gasses safely away from any building where people animals etc will not be harmed Any exhaust stacks that ship loose with the unit must be installed properly per the manufacturer s instruction and in strict compli ance with applicable codes and standards Keep hands feet cl...

Page 5: ...empt to free the victim from the live conductor AVOID DIRECT CONTACT WITH THE VICTIM Use a nonconducting implement such as a dry rope or board to free the victim from the live conductor If the victim is unconscious apply first aid and get immediate medical help Never wear jewelry when working on this equipment Jewelry can conduct electricity resulting in electric shock or may get caught in moving ...

Page 6: ...nit has diesel fuel system N indicates natural gas L indi cates LP Liquid Withdrawal V indicates LP Vapor Withdrawal 18 Alternator rpm rating 1 800 rpm 36 indicates 3 600 rpm H Unit has an option H control panel B Indicates a brushless unit D indicates a direct excited unit with brushes and slip rings P indicates a permanent magnet excitation Y Unit is equipped with a standard enclosure N indicate...

Page 7: ...nAny attempt to crank or start the engine before it has been properly serviced with the recommended oil may result in an engine failure NOTE For temperatures below 32 F it is strongly recommended to use the optional Cold Weather Start Kit part number listed in the Specification Section The oil grade for temperatures below 32 F is 5W 30 synthetic oil COOLANT RECOMMENDATIONS Use a mixture of propyle...

Page 8: ...anel and displayed as the low coolant level If the level of the engine coolant drops below the level of the low coolant level sensor the engine shutdown will be initiated OIL PRESSURE SENSING An analog Oil Pressure Sender OPS is used for monitoring the engine oil pressure This sender allows the control panel to mea sure and display the Engine oil pressure The OPS is a resistive device whose resist...

Page 9: ...e sufficient gas pressure is available to operate the primary regulator Gas pressure at the inlet to the fuel shutoff solenoid should not exceed approximately 14 inches water column 0 5 psi Optimum pressure at the fuel shutoff solenoid is 11 inches water column 0 4 psi PROPANE VAPOR WITHDRAWAL FUEL SYSTEM This type of system utilizes the vapors formed above the liquid fuel in the supply tank Appro...

Page 10: ...nous Steady State Regulation 0 25 Engine Lubrication System Type of Oil Pump Gear Oil Filter Full Flow Spin on Cartridge Crankcase Oil Capacity 4 73 U S qts COOLING SYSTEM Type Pressurized Closed Recovery Water Pump Belt Driven Fan Speed 1300 rpm Fan Diameter 22 inches Fan Mode Puller Air Flow inlet air including alternator and combustion air 2460 ft3 min Coolant Capacity 21 6 L 5 7 U S gal Heat R...

Page 11: ...ition operation the RED LED located on the ignition control board flashes at a 0 5 second ON and a 0 5 second OFF rate This is con sidered one 1 blink RED LED Fault Codes with priority as shown 1 Ignition cannot initialize LED is ON continu ously during cranking 2 Engine Overspeed LED blinks four 4 times is OFF for three 3 seconds and then repeats 3 No Crank Signal LED blinks two 2 times is OFF fo...

Page 12: ...cal power is produced in the stator power windings These windings were connected at the factory to the main circuit breaker as shown in Figure 7 1 The rated voltage between each circuit breaker terminal is 240V The rated voltage between each circuit breaker terminal and the neutral point 00 is 120V 7 1 ACConn004 Rev B 06 10 Figure 7 1 Four lead Single phase Stator General Information ...

Page 13: ...ys available Consider these additional factors Install the unit where air inlet and outlet openings will not become obstructed by leaves grass snow etc If prevailing winds will cause blowing or drifting consider using a wind break to protect the unit Where strong prevailing winds blow from one direction face the generator air inlet openings into the prevailing winds For Open Unit Install the gener...

Page 14: ...ed competent installation contractors or electricians thoroughly familiar with applicable codes standards and regula tions should install this stationary emergency electric power sys tem The installation must comply strictly with all codes standards and regulations pertaining to the installation n After the system has been installed do noth ing that might render the installation in non compliance ...

Page 15: ...licable codes standards and regulations Fuel System Make sure the fuel supply system to the generator a delivers the correct fuel at the correct pressure and b is properly purged and leak tested according to code No fuel leakage is permitted See Specifications and Preparation for Start up for more informa tion Stationary Emergency Generator Lubrication Check the engine crankcase oil level before o...

Page 16: ...y power before the transfer switch Engine should start transfer to load Run at least 15 minutes on gen erator power Reconnect Utility power Transfer switch will transfer back to Utility and engine will shut down within the given time param eters set up for the specific transfer switch and controller Install all covers access plates and door panel Put the Owners Manual in a safe and accessible plac...

Page 17: ...ff explosive hydrogen gas This gas can form an explosive mixture around the battery for several hours after charging The slightest spark can ignite the gas and cause an explosion Such an explo sion can shatter the battery and cause blind ness or other injury Any area that houses a storage battery must be properly ventilated Do not allow smoking open flame sparks or any spark producing tools or equ...

Page 18: ...igh the LP temperature goes below the boiling point the pressure drops to zero and no vapor can be withdrawn A primary regulator is also required at the tank to reduce the line pressure to the generator to 5 14 inches of water column for units less than 70kW or 11 14 inches of water column for units 70kW and above Propane Conversions 36 38 ft3 90 500 btu 1 gal 1lb 21 500 btu 8 56 ft3 Figure 1 5 Pr...

Page 19: ...ility source main line circuit breaker Set the transfer handle to its UTILITY NORMAL position with load circuits connected to the utility power supply Set the generator s main line circuit breaker to its OFF or OPEN position Start the generator nDo not crank the engine continuously for lon ger than 30 seconds or the heat may dam age the starter motor Let engine stabilize and warm up Check all appl...

Page 20: ...en the building s main distribution panel and the standby distribution panel TOTAL CIRCUIT ISOLATION METHOD When a generator capable of powering all electrical loads in the circuit is to be installed use the Total Circuit Isolation Method It is possible for the generator to be overloaded when this isolation method is employed The following apply to the transfer switch in this type of system Ampere...

Page 21: ...hange engine oil and oil filter After initial change service engine oil and filter at 150 operating hours or six 6 months whichever comes first EVERY 500 OPERATING HOURS 1 Service air cleaner 2 Check starter 3 Check engine DC alternator COOLING SYSTEM Air intake and outlet openings in the generator compartment must be open and unobstructed for continued proper operation This includes such obstruct...

Page 22: ... more detailed exercise information see the respective sections in the Control Panel Technical Manual that is supplied with the unit INSPECT COOLING SYSTEM Inspect engine cooling system at least once each month Check hoses for damage deterioration leaks etc Correct any discrepancies found Check hose clamps for tightness CHECK ENGINE COOLANT LEVEL See the Checking Fluid Levels section PERFORM VISUA...

Page 23: ...nutes for oil to settle down into the oil pan Recheck oil level on dipstick DO NOT FILL ABOVE THE DIPSTICK FULL MARK CHANGING THE ENGINE AIR FILTER To replace the engine air filter remove the air cleaner cover and replace the air filter making sure it is positioned properly before reattaching the cover Figure 10 4 Figure 10 4 Engine Air Filter AIR CLEANER COVER See the Service Schedule section for...

Page 24: ...wing procedure should be followed for inspection 1 Inspect the battery posts and cables for tightness and corro sion Tighten and clean as necessary 2 Check the battery fluid level of unsealed batteries and if nec essary fill with DISTILLED WATER ONLY DO NOT USE TAP WATER IN BATTERIES 3 Have the state of charge and condition checked This should be done with an automotive type battery hydrometer Sto...

Page 25: ...to standby setup for normal operation when required 2 A wear in service inspection of the generator set to insure it is ready to operate and carry the load when required and to identify any potential problem areas Performed ONLY ONCE following the first three months or the first 30 hours of operation after purchase of the unit This inspection contains some maintenance tasks which require special t...

Page 26: ...Check the engine coolant level Adjust as necessary 4 Check the engine coolant thermal protection level Correct as necessary 5 Check the natural gas delivery system for leaks and correct pressure on gas engine driven units Tighten connections as necessary 6 Check the air inlets and outlets of the enclosure and radiator for debris Clean as necessary 7 Check the battery electrolyte level and specific...

Page 27: ...he engine valve clearance lash Adjust as necessary 12 Visually inspect the unit looking for leaks wear or damage loose connections or components and corrosion Correct as necessary 13 Test the engine and transfer switch safety devices Correct and or adjust as necessary 14 Initiate an automatic start and transfer of the unit to site load and exercise it for at least 1 hour looking for leaks loose co...

Page 28: ...is not enough for at least 2 hours looking for leaks loose connections or components and abnormal operating conditions Correct as necessary 19 Perform an engine oil analysis send a sample to a lab for results Change the engine oil and filters if the analysis results indicate this is required 20 Change the engine oil 21 Replace the engine oil filter s 22 Replace engine spark plugs Clean and re gap ...

Page 29: ...s as recommended in SPECIFICATIONS Engine starts then shuts down 1 Engine oil level is low 1 Check oil and add oil as needed 2 Engine is overheated 2 Check cooling system for leaks 3 Defective Low Oil Pressure Switch 3 Replace switch 4 Defective Coolant Temperature Switch 4 Replace switch 5 Defective Control Module circuit board 5 Replace board 6 Coolant Level is Low 6 Repair leak Add coolant 7 De...

Page 30: ...terfeit and or gray market parts not made supplied or approved by Generac Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service dealer 1 800 333 1322 for the dealer nearest you The purchaser owner shall be responsible for any expenses or other charges incurred for service calls and or transportation of the product to from the inspection ...

Page 31: ...ded by Federal State or local government Generac or the insurance company associated with the en gine Maintenance checks and readiness testing of such units is limited to 100 hours per year There is no time limit on the use of emergency stationary ICE in emergency situations The purchaser owner may petition the Administrator for approval of additional hours to be used for maintenance checks and re...

Page 32: ......

Page 33: ... 052259 2 WASHER FLAT M12 24 051769 3 WASHER LOCK M12 25 0E7230 2 SCREW HHC M12 1 75 X 80 G10 9 26 0C2428 2 SCREW PHTT 6 32 X 1 2 ZYC 27 022155 2 WASHER LOCK 6 28 077043F 1 CONDUIT FLEX 1 25 ID 18 LG 29 020151 1 CLAMP VINYL 312 X 203 Z 30 023365 3 WASHER SHAKEPROOF INT 8 31 033133 1 SCREW HHM 8 32 X 3 8 32 033143 2 SCREW HHM 8 32 X 7 8 33 086032 2 LUG RT ANG 10 10 12 34 090063 1 BRIDGE SUPPORT DIO...

Page 34: ......

Page 35: ... 1 HARN ALT CON 1PH 2 4L TELECOM HUIO NOT SHOWN 37 0G71050GS0R 1 GLAND PLATE 4 2L CONBOX 38 045764 1 SCREW HHTTM4 0 7 X 8 ZP 39 023762 1 WASHER SHAKEPROOF EXT 10 STL 1 UL CIRCUIT BREAKER 2P 225AF A 0F8453 1 COVER CB C3 225AF B 022188 4 NUT HEX 6 32 STEEL C 0G5249 1 CB 150A 2 POLE 240V 225AF D 0F4186AGS0R 1 COVER CB DISH 2P 225AF E 036902 4 SCREW PPHM 6 32 X 1 2 F 053640 2 SCREW RHM 8 32 X 3 1 4 G ...

Page 36: ......

Page 37: ... COVER 3 18 X 12 7 X 283 29 0G4329 1 HARNESS H PNL INTEGRATED SW NOT SHOWN COMPONENTS INCLUDED IN WIRE HARNESS A 0F1263 1 ADPTR RH SIDE WICKMANN 178 6191 B 0F1262 4 HOLDER FUSE WICKMANN 178 6150 C 0F1264 1 ADPTR LH SIDE WICKMANN 178 6192 D 0E9049B 1 ASSY PCB G PANEL RELAY 12VDC E 055911 1 BLOCK TERM 20A 12 X 6 X 1100V COMPONENTS NOT INCLUDED IN 0G4140E OR WIRE HARNESS 50 056739 1 RELAY CONTACTOR 1...

Page 38: ......

Page 39: ...8 M10 ZINC 7 0E0767A 1 CRATE BASE 34 X 81 8 0F8113 1 HARNESS NAT GAS RISER FRAME NOT SHOWN 1 9 085916 6 SCREW HHC 3 8 16 X 1 SS 1 10 085917 6 WASHER LOCK 3 8 SS 1 11 085918 6 NUT HEX 3 8 16 SSTL 1 12 088775 12 WASHER FLAT 3 8 SS 1 13 0C4360 1 PLATE VARMINT 1 14 071693 2 WASHER FLAT 281ID X 1 0OD 1 15 0C2454 2 SCREW THF M6 1 X 16 N WA Z JS 1 MOUNTING HARDWARE FOR GENSET TO L P TANK FRAME PUT IN BAG...

Page 40: ......

Page 41: ... 1 SS NOT SHOWN 2 33 088775 12 WASHER FLAT 3 8 SS NOT SHOWN 2 34 085917 6 WASHER LOCK 3 8 SS NOT SHOWN 35 0A6054 4 NUT HEX 9 16 12 36 070265 4 WASHER LOCK M16 37 0A1646 4 WASHER FLAT M16 38 022287 2 SCREW HHC 1 4 20 X 3 4 G5 39 0C4632 1 PALLET A GRP OPEN 40 022131 6 WASHER FLAT 3 8 M10 ZINC 41 021442 6 SCREW HHL 3 8 X 4 0 42 035482 1 NIPPLE PIPE 1 4 IN X 6 IN 43 024268 1 COUPLING FULL 1 4 18 44 0F...

Page 42: ......

Page 43: ...1 0 G8 YEL CHR 16 022261 1 WASHER SHAKEPROOF INT 3 8 17 0G52280ST03 1 ENGINE FOOT L H 4 2L CPL 18 045771 8 NUT HEX M8 1 25 G8 CLEAR ZINC 19 059981 4 SCREW HHC M10 1 5 X 30 C10 9 20 046526 4 WASHER LOCK M10 21 022131 4 WASHER FLAT 3 8 M10 ZINC 22 065852 1 SPRING CLIP HOLDER 37 62 23 045764 1 SCREW HHTT M4 0 7 X 8 BP 24 0G67260ST03 1 BRACKET STIFFENER 25 022129 7 WASHER LOCK M8 5 16 26 027482 1 WASH...

Page 44: ......

Page 45: ...2131 1 WASHER FLAT 3 8 M10 ZINC 7 050331A 1 BATT POST COVER RED 8 050331 1 BATT POST COVER BLK 9 038805J 1 CABLE BATT BLK 1 X 30 00 10 038804U 1 CABLE BATT RED 1 X 28 00 11 045771 1 NUT HEX M8 1 25 G8 YEL CHR 12 022129 1 WASHER LOCK M8 5 16 13 027482 3 WASHER SHAKEPROOF EXT 5 16 STL 14 0F3976 1 BOOT CONTACTOR CABLES 15 0C2454 4 SCREW THF M6 1 X 16 N WA Z JS ...

Page 46: ......

Page 47: ...JS 2 0G96020ST03 1 GUARD CUTOUT LEVEL ONE 4 2L 3 056326 1 TRIM VINYL BLACK 1 8GP 11 LG 4 0G95970ST03 1 GUARD TOP LEVEL ONE 4 2L 5 0G95980ST03 1 GUARD BOTTOM LEVEL ONE 4 2L 6 0G95990ST03 1 GUARD LEFT HAND LEVEL ONE 4 2L 7 0G96000ST03 1 GUARD RIGHT HAND LEV ONE 4 2L 8 0G89760ST03 1 GUARD ANGLE COVER REVISION A DATE 8 13 08 PAGE 2 of 2 ...

Page 48: ......

Page 49: ...SE 34 X 81 8 0F8113 1 HARNESS NAT GAS RISER FRAME NOT SHOWN 1 9 059980 6 SCREW HHC M10 1 5 X 25 C10 9 NOT SHOWN 1 10 046526 6 WASHER LOCK M10 NOT SHOWN 1 11 045772 6 NUT HEX M10 1 5 G8 YEL CHR NOT SHOWN 1 12 022131 12 WASHER FLAT 3 8 M10 ZINC NOT SHOWN 13 026535 1 BAG ZIP 6 X 9 4MIL PLASTIC NOT SHOWN 14 085662D 1 TIE WRAP UL 17 7 X 35 BLK HT NOT SHOWN 1 MOUNTING HARDWARE FOR MOUNTING OF GENERATOR ...

Page 50: ......

Page 51: ...O OWNERS MANUAL 55 049821 3 SCREW SHC M8 1 25 X 30 G12 9 56 0G54910ST03 1 WELDMENT IDLER BRACKET 4 2L 57 0D8028 1 PULLEY GROOVED ENGINE IDLER 2 58 0D8025 1 BOLT HEX FL HD M8 1 25 X 28 59 0G1738A 1 CAP ANTIFREEZE RUBBER 8 5DIA 60 048031M 1 CLAMP HOSE BAND 75 61 0G5601 1 STRAP INTAKE ACTUATOR 62 077996 2 CAP ANTIFREEZE 5 8 ID X 1 2 LG 63 0G55800ST03 1 BRACKET DC ALTERNATOR LH 4 2L 2 64 0E9868A 1 ALT...

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Page 53: ......

Page 54: ......

Page 55: ...IR CLEANER 4 049815 4 SCREW HHC M5 0 8 X 16 G8 8 5 022127 1 NUT HEX 1 4 20 STEEL 6 062974 1 STUD TH 1 4 20 X 4 1 2 G2 ZNC 7 0G31200ST03 1 TOP PLATE AIR CLEANER 8 037561 1 NUT WING 1 4 20 NYLK 9 022097 1 WASHER LOCK M6 1 4 10 022769 4 WASHER SHAKEPROOF INT 10 11 0A4256 1 INDICATOR FILTER MINDER ...

Page 56: ......

Page 57: ...T HEX M6 X 1 0 G8 YEL CHR 7 084427 1 BRACKET HEATER W WELDNUTS 8 0G0015 6 CLAMP HOSE 7 8 OD DOUBLE WIR 9 044117 1 BARBED STR 3 8NPT X 5 8 10 0A6283 1 HOSE PREFORMED BLOCK HEATER 11 0G5212B 2 VALVE 3 8 12 026942 1 NIPPLE CLOSE 1 4NPT X 875 13 035468 1 BSHG RDCR HEX 3 8 TO 1 4 BRS 14 034339 2 BARBED EL 90 3 8NPT X 5 8 15 050967 1 HOSE COOL 5 8 ID 20R3 3 LG 16 077043E 1 CONDUIT FLEX 1 0 ID 27 LG ...

Page 58: ......

Page 59: ...749 1 TANK COOLANT RECOVERY 23 048031C 2 CLAMP HOSE BAND 1 4 24 0H1827 1 PROBE COOLANT LEVEL 3 8 18NPTF 25 045764 1 SCREW HHTT M4 0 7 X 8 BP 26 065852 1 SPRING CLIP HOLDER 37 62 1 27 069811 REF CAP HEX 1 4 NPT BRASS 28 069860E 1 HOSE DRAIN ASSY 28 29 0C7649 1 CLAMP HOSE 38 87 31 052250 2 TAPE FOAM 1 X 1 22 5 LG 32 090283 1 CAP RADIATOR 13 PSI 33 040947 4 SCREW SHC M6 1 0 X 55 G12 9 34 0G67120ST03 ...

Page 60: ......

Page 61: ...ERY TANK 22 076749 1 TANK COOLANT RECOVERY 23 048031C 2 CLAMP HOSE BAND 1 4 24 0H1827 1 PROBE COOLANT LEVEL 3 8 18NPTF 25 045764 1 SCREW HHTT M4 0 7 X 8 BP 26 065852 1 SPRING CLIP HOLDER 37 62 1 27 069811 REF CAP HEX 1 4 NPT BRASS 28 069860E 1 HOSE DRAIN ASSY 28 29 0C7649 1 CLAMP HOSE 38 87 31 052250 2 TAPE FOAM 1 X 1 22 5 LG 32 090283 1 CAP RADIATOR 13 PSI 33 040947 4 SCREW SHC M6 1 0 X 55 G12 9 ...

Page 62: ......

Page 63: ... NG 35 LG 27 052618 4 SCREW HHC M5 0 8 X 12 C8 8 28 049226 4 WASHER LOCK M5 29 051713 4 WASHER FLAT M5 1 30 022129 2 WASHER LOCK M8 5 16 31 075580 1 FLANGE FUEL INLET 32 025655 1 PLUG STD PIPE 3 4 STEEL SQ HD 1 33 022145 2 WASHER FLAT 5 16 M8 ZINC 1 34 039253 2 SCREW HHC M8 1 25 X 20 C8 8 35 0G6546 REF HARN ENG 4 2L G3 H 100 VZW 36 039253 2 SCREW HHC M8 1 25 X 20 C8 8 37 022145 2 WASHER FLAT 5 16 ...

Page 64: ......

Page 65: ...TUBE DEFLECTOR 11 0G6714 1 PIPE Y EXHAUST 4 2L 12 0F4710 10 WASHER LOCK M10 SS 13 0G6401 4 SCREW HHC M10 1 5 X 45 SS FTH 14 0E8816 2 EXHAUST FLANGE 2 PIPE 15 0F2808B 1 PIPE EXHAUST MUFFLER OUT 16 0E0170B 1 EXHAUST BLANKET 850MM NOT SHOWN 17 0F3794B 1 EXHAUST BLANKET 700MM LONG NOT SHOWN 18 036797 3 BOLT U 5 16 18 X 2 25 19 022259 6 NUT HEX 5 16 18 STEEL 20 070006 6 WASHER LOCK M8 SS 21 088775 4 WA...

Page 66: ......

Page 67: ... WASHER LOCK M5 32 022473 1 WASHER FLAT 1 4 M6 ZINC 33 0G45200ST03 1 COVER BASE REAR 2 34 0G3746 4 PLUG DOME 2 5 BLACK 35 0G45140AL08 1 BAFFLE AIR VERTICAL 36 0G45150AL08 1 CORNER POST LH REAR 37 0G45160AL08 1 CORNER POST RH REAR 38 0G45180AL08 1 BRACE TOP REAR 39 0G45190AL08 1 BLOCK OFF BOTTOM REAR 40 029289 2 TAPE ELEC 1 2 FOAM 11 LG 41 029289 1 TAPE ELEC 1 2 FOAM 32 LG 42 0G6953A 1 INSUL FRONT ...

Page 68: ......

Page 69: ...1 059939 1 RAIN CAP 2 37 I D 2 059109 1 NIPPLE TOE 2NPT X 9 BLK IRON 3 0D2736 1 NIPPLE PIPE 2 NPT X18 BLK IRN 4 059933 2 ELBOW 90D 2NPT 5 0G3770 1 EXHAUST BLANKET 737MM NOT SHOWN ...

Page 70: ......

Page 71: ...5LG 11 0G6714 1 PIPE Y EXHAUST 4 2L 12 0F4710 12 WASHER LOCK M10 SS 13 0G6401 4 SCREW HHC M10 1 5 X 45 SS FTH 14 0E8816 2 EXHAUST FLANGE 2 PIPE 15 0G9695 1 PIPE EXHAUST MUFFLER OUT 16 0E0170B 1 EXHAUST BLANKET 850MM NOT SHOWN 17 0F3794B 1 EXHAUST BLANKET 700MM LONG NOT SHOWN 18 036797 3 BOLT U 5 16 18 X 2 25 19 022259 6 NUT HEX 5 16 18 STEEL 20 070006 6 WASHER LOCK M8 SS 21 088775 4 WASHER FLAT 3 ...

Page 72: ......

Page 73: ...D DUCT OUTLET 3 0G9521 2 PANEL SIDE RAD DUCT OUTLET 4 0G9522 1 PANEL TOP RAD DUCT OUTLET 5 022097 5 WASHER LOCK M6 1 4 6 022473 10 WASHER FLAT 1 4 M6 ZINC 7 049813 5 NUT HEX M6 X 1 0 G8 YEL CHR 8 0C2454 12 SCREW THF M6 1 X 16 N WA Z JS 9 047411 5 SCREW HHC M6 1 0 X 16 C8 8 10 029289 1 TAPE ELEC 1 2 FOAM 39 LG REVISION A DATE 8 15 08 PAGE 2 of 2 ...

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Page 86: ...Notes ...

Page 87: ...Notes ...

Page 88: ...to July 1 2004 2 Costs of normal maintenance i e tune ups associated part s adjustments loose leaking clamps installation and start up 3 Any failure caused by contaminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Prime Power Trailer Mounted or Rental Unit applications as Generac Power Systems has defined Prime Power Trailer M...

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