Generac Power Systems 004635-1 Owner'S Manual Download Page 7

Generac

®

Power Systems, Inc.

5

3.1

FUNCTIONAL TESTS AND
ADJUSTMENTS

Following transfer switch installation and intercon-
nection, inspect the entire installation carefully. A
competent, qualified electrician should inspect it.
The installation should comply strictly with all appli-
cable codes, standards, and regulations. When
absolutely certain the installation is proper and cor-
rect, complete a functional test of the system.

Perform functional tests in the exact order
presented in this manual, or damage to the
switch could be done.

IMPORTANT: Before proceeding with functional
tests, read and make sure you understand all
instructions and information in this section. Also
read the information and instructions of labels and
decals affixed to the switch. Note any options or
accessories that might be installed and review their
operation.

3.2 MANUAL 

OPERATION

Do NOT manually transfer under load.
Disconnect transfer switch from all power
sources by approved means, such as a main
circuit breaker(s).

A manual HANDLE is shipped with the transfer
switch. Manual operation must be checked BEFORE
the transfer switch is operated electrically. To check
manual operation, proceed as follows:

1. Turn the generator’s AUTO-OFF-MANUAL switch

to OFF.

2. Turn OFF both UTILITY and EMERGENCY

power supplies to the transfer switch, with what-
ever means provided (such as the main line cir-
cuit breakers).

3. Note position of transfer mechanism main con-

tacts by observing display windows in “A” and “B”
in Figure 3.1 on page 6 as follows:

• Window “A” ON, Window “B” OFF - LOAD termi-

nals (T1, T2, T3) are connected to utility termi-
nals (N1, N2, N3).

• Window “A” OFF, Window “B” ON - LOAD termi-

nals (T1, T2, T3) are connected to emergency ter-
minals (E1, E2, E3).

Do not use excessive force when operating
the transfer switch manually or the manual
handle could be damaged.

3.2.1   CLOSE TO NORMAL SOURCE SIDE

Before proceeding, verify the position of the switch by
observing window “A” in Figure 3.1 on page 6.  If win-
dow “A” reads “ON”, the contacts are closed in the
normal position, no further action is required.  If it
reads “OFF”, proceed with Step 1.

Step 1: With the handle attached to the actuating

shaft, move handle in the direction of the
arrow on the switch cover until it stops — DO
NOT FORCE.  Release handle slowly to allow
the spring in the switch box to relax.  “ON”
now appears in Window “A” and “OFF”
appears in Window “B”.

3.2.2   CLOSE TO EMERGENCY SOURCE SIDE

Before proceeding, verify the position of the switch by
observing window “B” in Figure 3.1 on page 6. If win-
dow “B” reads “ON”, the contacts are closed in the
EMERGENCY (Standby) position.  No further action
is required.  If it reads “OFF”, proceed with Step 1.

Step 1: With the handle attached to the actuating

shaft, move the handle in the direction of the
arrow on the switch cover until it stops - DO
NOT FORCE.  Release handle slowly to allow
the spring in the switch box to relax. “OFF”
now appears in Window “A” and “ON” appears
in Window “B”.

3.2.3   RETURN TO NORMAL SOURCE SIDE

Manually actuate switch to return Window “A” to the
“ON” position.

3.3

VOLTAGE CHECKS

1. Turn ON the UTILITY power supply to the trans-

fer switch with whatever means provided (such as
the UTILITY maim line circuit breaker).

PROCEED WITH CAUTION. THE TRANSFER
SWITCH IS NOW ELECTRICALLY HOT. CONTACT
WITH LIVE TERMINALS RESULTS IN EXTREMELY
HAZARDOUS AND POSSIBLY FATAL ELECTRI-
CAL SHOCK.

2. With an accurate AC voltmeter, check for correct

voltage.

Single-phase utility supply:

Measure across ATS terminal lugs N1 and N2; N1
to NEUTRAL and N2 to NEUTRAL.

Three-phase utility supply:

Measure across ATS terminal lugs N1 to N2, N2
to N3, and N1 to N3.
Measure across ATS terminal lugs N1 to NEU-
TRAL, N2 to NEUTRAL, and N3 to NEUTRAL.

DANGER

!

!

DANGER

!

Section 3 — Operation

Generac GTS “W” Type Transfer Switch

Summary of Contents for 004635-1

Page 1: ...POWER SYSTEMS INC Owner s Manual GTS W Type Automatic Transfer Switch 200 Amp 250 Volts Model Nos 004635 1 004635 2 This manual should remain with the unit...

Page 2: ...source failure occurs must be isolated from the NORMAL utility power source by means of an approved transfer switch Failure to properly isolate the NORMAL and STANDBY power sources from each other may...

Page 3: ...e standing on metal or concrete place insulative mats over a dry wood platform Work on this equipment only while standing on such insulative mats Never work on this equipment while physically or menta...

Page 4: ...eason codes require it in all standby electric system installations 1 3 TRANSFER SWITCH DATA DECAL A DATA DECAL is permanently affixed to the transfer switch enclosure Use this transfer switch only wi...

Page 5: ...o be connected to it Mount the switch vertically to a rigid supporting structure To prevent switch distortion level all mounting points If necessary use washers behind mounting holes to level the unit...

Page 6: ...r LOAD leads to switch termi nals T1 T2 T3 Conductors must be properly supported of approved insulative qualities protected by approved conduit and of the correct wire gauge size in accordance with ap...

Page 7: ...anually or the manual handle could be damaged 3 2 1 CLOSE TO NORMAL SOURCE SIDE Before proceeding verify the position of the switch by observing window A in Figure 3 1 on page 6 If win dow A reads ON...

Page 8: ...te AC voltmeter and frequency meter check the no load voltage and frequency Single phase generator supply Measure across ATS terminal lugs E1 to E2 E1 to NEUTRAL and E2 to NEUTRAL a Frequency 60 62 Hz...

Page 9: ...er load as follows Turn ON electrical loads to the full rated wattage amperage capacity of the generator DO NOT OVERLOAD With maximum rated load applied check voltage and frequency across transfer swi...

Page 10: ...Systems Inc Section 4 Mounting Dimensions Generac GTS W Type Transfer Switch Mounting Dimensions Drawing No 0D3714 B 180 514 612 490 430 Values are in Millimeters Note Diameter of Mounting holes A is...

Page 11: ...ECTED UTILITY 1 N1 UTILITY 2 N2 LOAD 2 T2 23 194 CB1 NEUTRAL CONNECTION N1 N2 T1 T2 2 T E1 E2 2 E NEUTRAL LUG TRANSFER SWITCH UTILITY SUPPLY WITH SERVICE DISCONNECT LOAD CUSTOMER 194 23 LOAD 2 UTILITY...

Page 12: ...RED LS2 LS3 LS1 T1 T2 2 3 5 6 1 4 C CONTACTOR ACTUATING COIL GTS TRANSFER SWITCH CONTACTOR LS1 LS2 LS3 LIMIT SWITCHES ACTUATOR TR RELAY TRANSFER TS TERMINAL STRIP CUSTOMER CONNECTION N1A F2 N2 N1 F1 N...

Page 13: ...E2 E1 N2A 205 N1A 205 E1 E1 A 7 1 B 9 3 T1 T2 N1A N2A 126 205 N1A N1A N1A N1A F2 F1 23 194 TS UTILITY 2 UTILITY 1 194 23 23 194 23 194 N1 N2 N2A N2A N2A N2A N2A N2A N1A 23 194 Section 5 Electrical Dat...

Page 14: ...RANSFER SWITCH CONTACTOR LS1 LS2 LS3 LIMIT SWITCHES ACTUATOR PM POWER MONITOR 3 PHASE UTILITY TR RELAY TRANSFER TS TERMINAL STRIP CUSTOMER CONNECTION 3 4 5 N1B N2A N3 PM N1B N1A PM F2 N2 N1 F1 N1B N2A...

Page 15: ...B 9 3 6 T1 T2 N1B N2A N3 E3 T3 2 1 8 7 3 4 5 6 126 205 N2A N2A N2A N1B N1B N1B N1B N1A N3 PM N3 N3 N1B N1B F2 F1 23 194 TS UTILITY 2 UTILITY 1 N2A N2A N2A N3 N3 N3 194 23 23 194 23 194 N1 N2 N2A N2A...

Page 16: ...0C8884 LS 0C7907H S 0C7907H S 0C7907H S A A GROUND LUG ASSEMBLY DETAIL A A ENCLOSURE C8308X C8308X C8308X 0D4545 0A9949 S 0A9949 S 0A9949 T 0A9949 T SUPPLIED W SWITCH HANDLE P N 063321 0A9949 S 0 0 A9...

Page 17: ...2 SCREW TH FRM M6 1X16 N WA Z JS 17 0A1661 2 RIVET POP 156 X 675 AL 18 0C4449A 1 ASS Y NTRL BL150 200A 19 0E2865 1 WELDMENT TRANSFER SWITCH BOX 20 0D3718 1 COVER TRANSFER SWITCH BOX 21 0C8308 2 DECAL...

Page 18: ...2 16 23 27 20 6 35 17 14 12 32 31 38 30 33 Replace with UL listed fuse of same 600 Volt 5 amp type and rating 0D3587 37 NEUT 34 C8308X GROUND LUG ASSEMBLY DETAIL A A 25 9 43 13 10 18 21 13 6 15 14 19...

Page 19: ...X 21 0C8308 2 DECAL TERMINAL SHOCK HAZARD 22 0C2262 1 DECAL TERMINAL STRIP 23 0F6165 2 WASHER M6 NYLON 24 0F5569 1 DECAL SWITCH RATING 25 064101 4 NUT LOCK FL 3 8 16 26 0E2866 1 SUBPLT 200A TS 3R 27 0...

Page 20: ...r to July 1 2004 2 Costs of normal maintenance i e tune ups associated part s adjustments loose leaking clamps installation and start up 3 Any failure caused by contaminated fuels oils coolants antifr...

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