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Generac Portable Products 005366-6, Owner'S Manual

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Generac Portable Products 005366-6 Owner'S Manual Download Page 17

  

15

ITEM PART 

NO.  QTY. 

DESCRIPTION

  1 

0G5719 

1 

ASSY 57.6K BAUD ANN (RRP&RAP)

  2 

040479 

4 

VIB MNT 1.0 X 1.0 X 1/4-20

  3 

022097 

8 

WASHER LOCK M6-1/4

  4 

022473 

4 

WASHER FLAT 1/4-M6 ZINC

  5 

022127 

4 

NUT HEX 1/4-20 STEEL

  6 

022507 

4 

SCREW HHC 1/4-20 X 1/2 G5

  7 

038057 

1 

GROMMET 7/8 X 1/16 X 3/4

  8 

0G6794 

1 

HARN REMOTE ANNUNCIATOR TO GEN

 (1) 9 

057593 

2 

CABLE TIE MOUNT BLACK

 (1) 10 

028793A 

2 

TIE WRAP UL 3.9" X .10" BLK

(1) TAPE TIE WRAPS TO INSIDE OF PANEL IF MAIN WIRE HARNESS IS NOT INSTALLED.

NOTES:  TERMINAL BLOCK TIGHTENING TORQUE FOR PC BOARDS IS 5 IN-LBS.

Section 5 — Exploded Views and Parts Lists

Standby Generator Set

20-light Remote Annunciator – Drawing No. 0G6771D-A

Summary of Contents for 005366-6

Page 1: ...Owner s Manual Standby Generator Models 005366 6 005367 6 This manual should remain with the unit www generac com POWER SYSTEMS INC ...

Page 2: ...ol points out potential fire hazard This symbol points out potential electrical shock hazard The operator is responsible for proper and safe use of the equipment The manufacturer strongly recom mends that the operator read this Owner s Manual and thoroughly understand all instructions before using this equipment The manufacturer also strong ly recommends instructing other users to properly start a...

Page 3: ... 1 9 2 Battery Chargers 7 Section 2 Installation 7 2 1 STANDBY GENERATOR INSTALLATION 7 2 1 1 NFPA Standards 7 2 1 2 Other Published Standards 8 2 2 BASIC STANDBY ELECTRIC SYSTEM 8 2 3 EMERGENCY CIRCUIT ISOLATION METHOD 8 2 4 TOTAL CIRCUIT ISOLATION METHOD 8 2 5 GROUNDING THE GENERATOR 8 2 6 GENERATOR AC NEUTRAL CONNECTIONS 9 2 7 TRANSFER SWITCH START SIGNAL CONNECTIONS 9 2 8 BATTERY INSTALLATION ...

Page 4: ...enerator is installed operated and serviced in accordance with the manufacturer s instructions and recommendations Following installation do nothing that might render the unit unsafe or in noncompliance with the aforementioned codes standards laws and regulations The engine exhaust fumes contain carbon monox ide gas which can be DEADLY This dangerous gas if breathed in sufficient concentrations ca...

Page 5: ... operating Failure to isolate the two electric system power sources from each other by such means will result in damage to the generator and may also result in injury or death to utility power workers due to backfeed of electrical energy Generators installed with an automatic transfer switch will crank and start automatically when normal UTILITY source voltage is removed or is below an acceptable ...

Page 6: ...e according to NEMA MG1 22 All prototype tested models have passed three phase symmetrical short circuit test to ensure system protection and reliability 1 3 ENGINE PROTECTIVE DEVICES The standby generator may be required to operate for long periods of time without an operator on hand to monitor such engine conditions as coolant tempera ture oil pressure or rpm For that reason the engine has sever...

Page 7: ...ications where extremely low ambient temperatures are possible to ensure the temperature of the diesel fuel is not allowed to fall below levels where gell ing could occur 1 6 SPECIFICATIONS 1 6 1 GENERATOR Refer to the data label on the generator for rated watts amperes frequency voltage phase and other pertinent information 1 6 2 ENGINE General Cylinders and Arrangement 5 in line Displacement 3 0...

Page 8: ...D RECOMMENDATIONS Diesel Fuel System See Chapter 8 of Engine Generator Standby Electric Power Systems Installer s Guide and Reference Manual part 046622 1 7 GENERATOR AC LEAD CONNECTIONS The electrical wires in the unit s AC connection lower panel should be installed according to the number of leads and the voltage phase required for the application If there is any question regarding lead connecti...

Page 9: ...ury or death to utility workers due to back feed of electrical energy If an open bottom is used the engine generator is to be installed over non combustible materi als and should be located such that combustible materials are not capable of accumulating under the generator set Only qualified competent installation contractors or electricians thoroughly familiar with applicable codes standards and ...

Page 10: ... overloading the generator by keeping electrical loads below the wattage amperage capac ity of the generator If the generator is powering only critical loads within the wattage amperage capac ity during utility power outages consider using the emergency circuit isolation method Critical electrical loads are grouped together and wired into a separate Emergency Distribution Panel Load circuits power...

Page 11: ...p in the connection box The conductors for the two wire start circuit must be in their own conduit Figure 2 3 Start Signal Connections 2 8 BATTERY INSTALLATION DANGER Standby generators installed with automatic transfer switches will crank and start automati cally when NORMAL UTILITY source voltage is removed or is below an acceptable preset level To prevent such automatic start up and pos sible i...

Page 12: ...ting batteries to the generator set NOTE Damage will result if the battery connections are made in reverse 2 9 PREPARATION BEFORE START UP The instructions in this section assume that the standby generator has been properly installed ser viced tested adjusted and otherwise prepared for use by a competent qualified installation contractor Be sure to read the Safety Rules on Pages 2 and 3 as well as...

Page 13: ...se wires to keep them clear of any moving generator set components 2 9 1 7 Rodent Protection Make sure the four three inch diameter cap plugs part 0A8785 are properly installed in the tie down holes in the side rails of the unit s base frame Figure 2 4 The cap plugs are shipped in a plastic bag located in the lower connection box These plugs are needed to prevent rodents from accessing the interio...

Page 14: ...eration Drain water from fuel tank Retorque fan bolts Drain and refill gearbox If so equipped The following MUST be performed by an Authorized John Deere Dealer ONLY Check engine valve clearance Test fuel injection nozzles Test injection timing 4 1 2 4 Every Two Years Replace all rubber hoses Replace engine fan belts Inspect the Standby Generator System Drain flush refill cooling system 4 1 2 5 Ev...

Page 15: ...equipment near the battery Battery electrolyte fluid is an extremely caus tic sulfuric acid solution that can cause severe burns Do not permit fluid to contact eyes skin clothing painted surfaces etc Wear protective goggles protective clothing and gloves when handling a battery If fluid is spilled flush the affected area immediately with clear water Do not dispose of the battery in a fire The batt...

Page 16: ...rresponds to an identical number on the exploded view drawing 4 3 1 HOW TO ORDER PARTS To order a replacement part locate the part in the applicable exploded view Contact an Authorized Service Dealer call 800 333 1322 to locate one in the area and provide the following information The generator model number The generator identification code which indicates the specific generator assembly for each ...

Page 17: ... HHC 1 4 20 X 1 2 G5 7 038057 1 GROMMET 7 8 X 1 16 X 3 4 8 0G6794 1 HARN REMOTE ANNUNCIATOR TO GEN 1 9 057593 2 CABLE TIE MOUNT BLACK 1 10 028793A 2 TIE WRAP UL 3 9 X 10 BLK 1 TAPE TIE WRAPS TO INSIDE OF PANEL IF MAIN WIRE HARNESS IS NOT INSTALLED NOTES TERMINAL BLOCK TIGHTENING TORQUE FOR PC BOARDS IS 5 IN LBS Section 5 Exploded Views and Parts Lists Standby Generator Set 20 light Remote Annuncia...

Page 18: ...3 4 SCREW HHC M8 1 25 X 20 G8 8 8 022129 4 WASHER LOCK M8 5 16 9 022145 8 WASHER FLAT 5 16 ZINC 10 045771 4 NUT HEX M8 1 25 G8 YEL CHR 11 039294 3 CLAMP HOSE 44 2 31 3 25 2 12 061012 1 PLUG STD PIPE 1 8 SOCKET HEAD 1 13 0A4256 1 INDICATOR FILTER MINDER 14 066212 1 CLAMP HOSE 52 2 81 3 75 1 USED WITH VERIZON UNITS 2 USED WITH NON VERIZON UNITS 16 Section 5 Exploded Views and Parts Lists Standby Gen...

Page 19: ...O 3 COUPLER 7 057646C 1 FLEX EXH 2 5 X 15 44 LONG 8 0E2668 1 ELBOW EXHAUST TURBO OUTLET 9 0E3495 3 SCREW SHC M10 1 25 X 25 G12 9 10 022237 3 WASHER LOCK 3 8 11 026073 1 PLUG STD PIPE 1 8 STEEL SQ HD 12 059557 2 CLAMP AIR CLEANER MOUNT 9 13 069599 2 MUFFLER SUPPORT 12 SUPPLY 3 NPT NIPPLE CUSTOMER TO 8 7 9 10 6 13 4 13 1 11 12 2 4 5 3 17 Section 5 Exploded Views and Parts Lists Standby Generator Set...

Page 20: ...71 4 NUT HEX M8 1 25 G8 YEL CHR 7 043107 2 SCREW HHC M8 1 25 X 25 G8 8 8 0C7649 2 CLAMP HOSE 38 87 NOT SHOWN 9 035472 2 CLAMP HOSE 6 43 78 10 030340 1 HOSE 1 4 ID SAE 30R7 24 LG 11 055934AA 1 CLAMP VINYL 812 X 531 Z 12 063837 1 SCREW HHC M12 1 75 X 30 G10 9 13 051769 1 WASHER LOCK M12 14 049808 1 WASHER FLAT M12 18 Section 5 Exploded Views and Parts Lists Standby Generator Set Fuel Filter Drawing ...

Page 21: ... HEX M6 X 1 0 G8 YEL CHR 7 0A4707E 1 ADAPTER 3 8 NPT M18 X 1 5 ITEM PART NO QTY DESCRIPTION 8 0F1449 1 CORE PLUG ADAPT 1 1 4 X 3 8 NPT 9 050967 2 HOSE COOL 5 8 ID 20R3 20 LG 10 0G0015 4 CLAMP HOSE 5 8 DOUBLE WIRE 11 077043A 1 CONDUIT FLEX 38 ID 21 12 0G5212B 2 VALVE 3 8 13 035467 2 NIPPLE CLOSE 3 8 NPT X 1 VIBRA 14 0C4905 2 BARBED EL 45 3 8 NPT X 5 8 OD 19 Section 5 Exploded Views and Parts Lists ...

Page 22: ... 1 LEVEL 1 GUARD LH 3 0L JD 2 0F1114 1 LEVEL 1 GUARD RH 3 0L JD 3 0F1115 1 LEVEL 1 GUARD BOTTOM 3 0L JD 4 090388 14 SCREW HHTT M6 1 0 X 12 ZINC 20 Section 5 Exploded Views and Parts Lists Standby Generator Set Level One Drawing No 0F1103 A ...

Page 23: ...SCRIPTION 1 0G36660ST03 2 TOP BOT AIR DUCT 2 0E2671 2 RH LH AIR DUCT RAD 0E1411 3 0C2454 14 SCREW THF M6 1 X 16 N WA Z JS 21 Section 5 Exploded Views and Parts Lists Standby Generator Set Air Duct Kit Drawing No 0G0519 B ...

Page 24: ...22 22 Section 5 Exploded Views and Parts Lists Standby Generator Set Mounting Base Drawing No 0G3967 A ...

Page 25: ...CU 24 026850 1 WASHER SHAKEPROOF EXT 1 4 STL 25 022097 1 WASHER LOCK M6 1 4 26 049813 1 NUT HEX M6 1 0 G8 YEL CHR 27 049814 1 SCREW HHC M10 1 5 X 25 G8 8 29 068485 1 SCREW HHC M12 1 25 X 20 G8 8 30 022195 1 WASHER LOCK 1 2 31 049808 1 WASHER FLAT M12 32 070022 3 WASHER LOCK M12 EXT 33 0536210147 1 ASSY WIRE 0 10 0 34 038805J 1 CABLE BATT BLK 1 X 30 00 35 0E2471 1 BATTERY BOX GROUP 27 W COVER 36 0G...

Page 26: ...24 Section 5 Exploded Views and Parts Lists Standby Generator Set Base Tank Drawing No 0D5400V G ...

Page 27: ...CREW SHC M8 1 25 X 14 G12 9 IN KIT 0D2734V 14D 097962 4 SCREW SHC M6 1 0 X 25 G12 9 IN KIT 0D2734V 14E 0E4351 1 GASKET ROCHESTER FUEL LEVEL GAUGE 14F 0E4352 1 GASKET ADAPTER PLATE 15 0A1492 1 CAP FUEL FILL 16 0D2670 1 NECK FUEL FILL STANDARD 4 17 063831 1 PLUG STD PIPE 1 25 NPT STEEL SQ HD 18 021178 1 VENT OEM 2 NPT 19 0A7238 1 NIPPLE PIPE 2 NPT X 3 5 BL IRON 20 072989J 2 3 NPT EMRG PRES VENT 21 0...

Page 28: ...26 Section 5 Exploded Views and Parts Lists Standby Generator Set Enclosure Drawing No 0F1261 C Part 1 ...

Page 29: ...M PART NO QTY DESCRIPTION 55 0C3157P 4 INSULATION TOP BOTTOM SIDE BRACE 56 0C3157Q 2 INSULATION SIDE SUPPORT 57 0C3157R 1 INSULATION FRONT BRACE TOP 58 0F1253 A 2 INTAKE OVER HEAD MODULE SIDE 59 0C3157T 2 INSULATION REAR CORNER POSTS 1 60 0F0130F 4 INSULATION OVERHEAD MODULE SIDE 61 078115 131 WASHER SELF LOCKING DOME 62 022127 2 NUT HEX 1 4 20 STEEL 64 0C3393 2 SHOULDER SCREW 65 0C3400 A 1 COVER ...

Page 30: ...28 Section 5 Exploded Views and Parts Lists Standby Generator Set Enclosure Drawing No 0F1261 C Part 2 ...

Page 31: ...66 0F1254 A 4 END CAP OVER HEAD MODULE SIDE 68 0C3397 2 FASTENER RATCHET 70 0F0153 A 9 SPLITTER 73 0F0774 A 1 BLOCK OFF OVERHEAD MODULE FRONT 77 0F0775 A 1 BLOCK OFF OVERHEAD MODULE REAR 80 0F1275A 1 INSULATION BLOCKOFF OVERHD FRONT 81 066760 1 STRIP SEALANT 1 8 X 1 578 5 84 0F0130K 1 INSULATION BLOCKOFF OVERHD REAR 85 0F0762 A 2 ANGLE WATER DEFLECTOR 88 0C9724 A R CAULK CLIMACEL CLEAR 89 077992 2...

Page 32: ...30 Section 5 Exploded Views and Parts Lists Standby Generator Set H panel Drawing No 0G5375D A ...

Page 33: ...NTEGRATED SW NOT SHOWN ITEM PART NO QTY DESCRIPTION COMPONENTS INCLUDED IN WIRE HARNESS A 0F1263 1 ADPTR RH SIDE WICKMANN 178 6191 B 0F1262 4 HOLDER FUSE WICKMANN 178 6150 C 0F1264 1 ADPTR LH SIDE WICKMANN 178 6192 D 0E9049A 2 ASSY PCB G PANEL RELAY 24VDC E 055911 1 BLOCK TERM 20A 12 X 6 X 1100V COMPONENTS NOT INCLUDED IN 0G4141E OR WIRE HARNESS 50 056739 REF RELAY CONTACTOR 12VDC 51 022287 REF SC...

Page 34: ...32 Section 5 Exploded Views and Parts Lists Standby Generator Set Alternator Connection Box Drawing No 0G0297 B ...

Page 35: ...ERFACE 1PH 120 240V 2 24 022129 6 4 WASHER LOCK M8 5 16 ITEM PART NO QTY DESCRIPTION 2 25 022145 12 8 WASHER FLAT 5 16 M8 ZINC 2 26 042907 6 4 SCREW HHC M8 1 25 X 16 G8 8 4 27 0F7185 REF MOUNT GOV CONTROL H 100 28 047411 4 SCREW HHC M6 1 0 X 16 G8 8 29 022097 4 REF WASHER LOCK M6 1 4 30 022473 4 REF WASHER FLAT 1 4 M6 ZINC 31 022127 REF NUT HEX 1 4 20 STEEL 32 022287 REF SCREW HHC 1 4 20 X 3 4 G5 ...

Page 36: ...34 Section 5 Exploded Views and Parts Lists Standby Generator Set Engine Drawing No 0G0300 A ...

Page 37: ...5 X 20 G8 8 27 022145 2 WASHER FLAT M8 5 16 ZINC 28 022129 6 WASHER LOCK M8 5 16 ITEM PART NO QTY DESCRIPTION 29 052647 12 SCREW SHC M10 1 5 X 25 G12 9 30 022131 20 WASHER FLAT M10 3 8 ZINC 12 USED TO MOUNT TO STATOR 31 046526 28 WASHER LOCK M10 12 USED TO MOUNT TO STATOR 32 070263 5 SCREW HHC M16 2 0 X 35 G10 9 33 0A1646 5 WASHER FLAT M16 34 070265 5 WASHER LOCK M16 35 052858 1 NUT TOP LOCK FL M8...

Page 38: ...36 Section 5 Exploded Views and Parts Lists Standby Generator Set Radiator Drawing No 0G3946 C ...

Page 39: ...D STR MA 3 8 NPT X 1 4 33 0C2267 3 SCREW HHTT M5 0 8 X 12 BP 34 022152 2 WASHER LOCK 10 35 023762 2 WASHER SHAKEPROOF EXT 10 STL 36 030150 REF NIPPLE PIPE 3 8 NPT X 3 37 027738A REF PIPE TEE 3 8 NPT ITEM PART NO QTY DESCRIPTION 38 0E0502 REF TEMPERATURE SENDER DELPHI 40 0F6749 1 ADAPTER 3 8 TO 3 8 BRASS 41 030340 1 HOSE 1 4 ID SAE 30R7 10 LG 42 0F0381 REF KIT STANDARD FAN GUARD A 0E9241 1 FAN GUAR...

Page 40: ...38 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 100 Alternator Drawing No 0F8214 B Part 1 ...

Page 41: ...39 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 100 Alternator Drawing No 0F8214 B Part 2 39 ...

Page 42: ...40 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 100 Alternator Drawing No 0F8214 B Part 3 ...

Page 43: ...41 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 100 Alternator Drawing No 0F8214 B Part 4 ...

Page 44: ...42 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 100 Alternator Drawing No 0F8214 B Part 5 ...

Page 45: ...43 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 100 Alternator Drawing No 0F8214 B Part 6 ...

Page 46: ...44 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 100 Alternator Drawing No 0F8214 B Part 7 ...

Page 47: ...45 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 100 Alternator Drawing No 0F8214 B Part 8 ...

Page 48: ...46 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 200 Alternator Drawing No 0G6978 A Part 1 ...

Page 49: ...47 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 200 Alternator Drawing No 0G6978 A Part 2 ...

Page 50: ...48 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 200 Alternator Drawing No 0G6978 A Part 3 ...

Page 51: ...49 Section 6 Electrical Data Standby Generator Set Wiring Diagram H 200 Alternator Drawing No 0G6978 A Part 4 ...

Page 52: ...50 Section 6 Electrical Data Standby Generator Set Electrical Schematic H 200 Alternator Drawing No 0G6977 A Part 1 ...

Page 53: ...51 Section 6 Electrical Data Standby Generator Set Electrical Schematic H 200 Alternator Drawing No 0G6977 A Part 2 ...

Page 54: ...52 Section 6 Electrical Data Standby Generator Set Electrical Schematic H 200 Alternator Drawing No 0G6977 A Part 3 ...

Page 55: ...53 Section 6 Electrical Data Standby Generator Set Electrical Schematic H 200 Alternator Drawing No 0G6977 A Part 4 ...

Page 56: ...54 Section 7 Installation Diagram Standby Generator Set Drawing No 0G6990 A ...

Page 57: ...55 Section 7 Installation Diagram Standby Generator Set Drawing No 0G6990 A ...

Page 58: ...sponsibility if your non road diesel engine or a part component thereof has failed due to abuse neglect improper maintenance or unapproved modifications or the use of counterfeit and or grey market parts not made sup plied or approved by Generac Your engine is designed to operate on diesel fuel only Use of any other fuel may result in your engine no longer operating in compliance with federal or C...

Page 59: ...e first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by Generac according to Subsection 4 below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first scheduled replacement point for such emissions rel...

Page 60: ...r of the warranty provision THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING 1 Any unit built manufactured prior to July 1 2004 2 Costs of normal maintenance i e tune ups associated part s adjustments loose leaking clamps installation and start up 3 Any failure caused by contaminated fuels oils coolants antifreeze or lack of proper fuels oils or coolants antifreeze 4 Units sold rated or used for Pri...

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