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geminox THI 10-35 SEP, Technical Instructions, Page: 1 / 34

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geminox THI 10-35 SEP Technical Instructions Download Page 1

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High technology heating

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THI 10-50 C

THI 10-35 SEP

T30.36295.02

SERVICING

Commissioning 
Gas conversion 
Maintenance 
Operating faults 
Options 
Parts lists

Summary of Contents for THI 10-35 SEP

Page 1: ...T E C H N I C A L High technology heating I N S T R U C T I O N S THI 10 50 C THI 10 35 SEP T30 36295 02 SERVICING Commissioning Gas conversion Maintenance Operating faults Options Parts lists...

Page 2: ...ropane to Natural gas 9 2 GAS CO2 CO NOX FLOW CONTROL AND SERVICE PRESSURE CONTROL 10 2 1 Surveillance procedure 11 2 2 Setting table 12 III MAINTENANCE 13 1 SERVICING THE FAN AND THE BURNER 13 2 SERV...

Page 3: ...50 C 22 6 PROGRAMMABLE RELAY CLIP IN KIT REG 127 22 7 PROGRAMMABLE RELAY CLIP IN KIT WITHOUT SENSOR REG 134 23 8 CONTROL UNIT ZHTI 46 REG 129 23 9 CONTROL UNIT ZHTI 47 REG 128 23 10 SOLAR HEATING CONT...

Page 4: ...version of BIONI BAL Antifreeze with glycol monopropylene base corro sion inhibitor biocide traceable In addition to the characteristics of BIONIBAL it pro tects the installation from frost for resid...

Page 5: ...contained in the piping so that the boiler has an adequate fuel The presence of air in the gas prevents the igni tion of the burner and leads to safety shut down by the flame monitoring unit This is...

Page 6: ...593 Failure to do this may invalidate the warranty 7 USER INFORMATION The heating engineer must inform the user about the unit s operating mode In particular the user must be informed about the functi...

Page 7: ...er only Basic boiler model without outside sensor and room sensor Auto mode is inaccessible The hot water temperature is set manually by using the boiler potentiometers Boiler with outside sensor only...

Page 8: ...th the two latch F connect the terminal of the earth wire O positio ned in the boiler to the tab on the front panel G shut the front panel using the two latch F on the top of the boiler lock the 4 lat...

Page 9: ...burner Gently separate the fan 7 from the burner 4 at the level of the flange 3 Take off the air reducer 6 into the air inlet sleeve of the burner Gently refit the fan 7 together with its joint to th...

Page 10: ...mmCE and a CO2 CO analyser To modify the setting if it is required take off the protection screw and screw to increase the gas flow When the ad justments are realized reset the protection screw Fig 5...

Page 11: ...fig 5 page 10 SERVICING MA NUAL to obtain a stable flame Check the CO2 CO ratio see setting table section 2 2 page 12 chapter II GAS CON VERSION SERVICING MANUAL Set the d h w potentiometer 3 to the m...

Page 12: ...07 36237 Heat output 30 50 C 60 80 C kW kW 10 7 52 6 9 7 48 7 10 7 36 0 9 7 33 1 Heating Heating D H W Heat input kW 10 0 50 0 10 0 35 0 10 0 50 0 Gas reducer Nat gas H Propane mm mm 6 40 Air reducer...

Page 13: ...g the type and serial number of each part Before any servicing cut the power supply Close the gas inlet of the boiler and the isolation valves if required If the boiler is removed provide a port at th...

Page 14: ...place the seal at the nut item 9 and check the airtightness of the gas when refitting the fan on the burner check the correct positioning of the fan burner gasket item 10 check the airtightness of the...

Page 15: ...adjust the filling pressure of the installation to a value of over 0 2 bar above the pre inflation pressure of the vessel after totally bleeding the air from the installation 5 COMBUSTION PRODUCT COND...

Page 16: ...624 10 00 C 19897 15 00 C 15711 20 00 C 12493 25 00 C 10000 30 00 C 8056 40 00 C 5324 50 00 C 3599 60 00 C 2483 70 00 C 1748 80 00 C 1252 90 00 C 912 Resistance values of the sensors Temperature Outsi...

Page 17: ...dentical addresses on the LPB Check the addressing Loss of data in the EEPROM Change the LMU Component fault in the LMU Change the LMU Two master clocks only one normally programming problem Check par...

Page 18: ...current value Segment number or unauthorised addressing on LPB or LMU Check the addressing consistency Incompatibility between the LMU and LPB Check the addressing consistency New LMU configuration Ch...

Page 19: ...the error codes pre vail The maintenance alarm is sent until the enduser has acknowledged the message or the heating engineer has rectified the fault The maintenance alarm does not provide detailed i...

Page 20: ...ed that is the maintenance alarm will reappear on the display after a certain period of time An ack nowledgement can also be made then This period of time starts after each acknowledgement The repetit...

Page 21: ...LMU control unit to different units or accessories of the type RVA 46 zone regulator RVA 47 cascade regulator others distance management etc Refer to kit installation instructions 3 SECONDARY CIRCUIT...

Page 22: ...s LMU management unit the 2nd circuit pump control and also the mixer valve motor accessories supplied with the kit The clip in relay allowing a 1st circuit pump Q8 CC1 to work in parallel and to regu...

Page 23: ...ssembly instructions for the kit 8 CONTROL UNIT ZHTI 46 REG 129 The control unit ZHTi 46 enables an additional hea ting circuit to be controlled Required from 3 heating circuits refer to technical spe...

Page 24: ...NSOR KIT The DHW sensor kit allows the connection of the do mestic hot water sensor to the hot water heater at the boiler control unit Refer to kit installation instructions 12 SELECTOR VALVE KIT FOR...

Page 25: ...llation instructions 14 BS TYPE DOMESTIC HOT WATER PRODUCTION SYSTEM BS domestic hot water production systems can pro duce hot water when the installation contains a boil er that only operates for hea...

Page 26: ...FT PUMP The condensate lift pump is used to raise the con densate extraction level for a direct outlet to the ex terior It is used for boilers installed in a basement Fig 26 BIONIBAGEL 10 litres Fig 2...

Page 27: ...27 VI PARTS LISTS THI 10 50 C...

Page 28: ...IT SENSOR BY HUBA SENSOR 25 L90 24178 SAFETY VALVE 26 L20 31471 SENSOR T7335D1024B 27 L30 33738 CIRCULATING PUMP GRUNDFOS UPS15 70 130 AO S3 28 U00 19252 SUMP INLET THRC S GREY 29 A20 23655 SIPHONIC T...

Page 29: ...91 03071 WIRE CARRIER 65 I20 13579 BRASS NIPPLE MAL3 4 MAL3 4 LONG 66 A00 19059 PLASTIC STOPPER MAL 9 WHITE A00 28827 PLASTIC CAP MALE 1 4 C09 31469 CABLE WITH RECTIFIER VDU GAS VALVE C09 33608 CABLE...

Page 30: ...30 PARTS LISTS THI 10 35 SEP...

Page 31: ...FETY VALVE 26 I20 33459 CONNECTION 1 3 4 27 L30 33738 CIRCULATING PUMP GRUNDFOS UPS15 70 130 AO S3 28 U00 19252 SUMP INLET THRC S GREY 29 A20 23655 SIPHONIC TRAP WITH PIPE 650 MM 30 W07 36930 CONTROL...

Page 32: ...03890 SEALING AFM34 D 24X17X3 69 L40 32888 DOMESTICCOLDWATERFILTERSTAINLESSSTEEL D 18 5 EXT 70 L50 35756 FLOW LIMITER 16 L MN 71 T40 32887 COPPER SEALING D 16 INT 72 K20 23797 3 4 1 2 CONNECTION BRASS...

Page 33: ...33 PARTS LISTS CONTROL BOX...

Page 34: ...CAL TERMINAL BOX W07 31558 ELECTR CONTROL PANEL WIRING 0 9 9 THISION W07 31562 CONTROL BOX PROGRAMMED THRI THI 10 50C DT W07 32380 CONTROL BOX WIRED PROGRAMMED THI 5 25 S DT W07 32381 CONTROL BOX WIRE...

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