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GEM R480 Victoria, Operating Instructions Manual

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GEMÜ R480 Victoria

15 Spare parts

15.2 Lug

1

2
3

5

6

7

7

8

9

9

10

11

12

4

Item

Name

Order designation

11

Liner

R480…SLN…

4

O-ring

R480…SLN…

8

O-ring

R480…SLN…

7

Support ring

R480…SLN…

2

Bush

R480…SVK…

9

Bush

R480…SVK…

10

Hexagon head bolt with pin

R480…SVK…

5

Axis

R480…SSH…

6

Shaft

R480…SSH…

12

Butterfly disc

R480…SDS…

1

Coated metallic valve body

3

Threaded plug

Summary of Contents for R480 Victoria

Page 1: ...GEM R480 Victoria Butterfly valve with bare shaft Operating instructions EN further information webcode GW R480...

Page 2: ...ts including copyrights or industrial property rights are expressly reserved Keep the document for future reference GEM Gebr M ller Apparatebau GmbH Co KG 01 02 2021 www gemu group com 2 34 GEM R480 V...

Page 3: ...9 1 Delivery 20 9 2 Transport 20 9 3 Storage 20 10 Installation in piping 20 10 1 Preparing for installation 20 10 2 Installation location 21 10 3 Installation of the standard version 22 10 4 Install...

Page 4: ...nction The possible actuation functions of the GEM product Control medium The medium whose increasing or decreasing pressure causes the GEM product to be actuated and operated 1 4 Warning notes Wherev...

Page 5: ...Ensure that the contents of the document have been fully understood by the responsible personnel 6 Define the areas of responsibility 7 Observe the safety data sheets 8 Observe the safety regulations...

Page 6: ...Ex h IIIC T150 C Db X The ATEX marking applies only to the butterfly valve with bare shaft The overall evaluation must be carried out by the plant operator 4 GEM CONEXO The interaction of valve compon...

Page 7: ...eas 5 2 Product with special function X With the special version X order option the product is inten ded for use in potentially explosive areas in zone 1 with gases mists or vapours and zone 21 with c...

Page 8: ...2129 Table E face to face dimension FTF EN 558 series 20 U Flange BS 10 Table D face to face dimension FTF EN 558 series 20 H JIS 10 K face to face dimension FTF EN 558 series 20 G JIS 16 K face to fa...

Page 9: ...ntification and traceability C Order example standard version Order option Code Description 1 Type R480 Butterfly valve bare shaft 2 DN 80 DN 80 3 Body configuration W Intermediate flange design wafer...

Page 10: ...SBR AB P code F EPDM code M EPDM code W NBR code N EPDM code E EPDM code Z FPM code V EPDM SHT code T Disc material code E Liner material Temperature FPM material not suitable for water steam applica...

Page 11: ...0 8930 0 Kv values in m h When the opening angle is below 30 no regulation should be made 7 4 Product conformity Pressure Equipment Dir ective 2014 68 EU Food FDA Drinking water ACS WRAS Belgaqua Ship...

Page 12: ...150 100 0 200 145 0 242 0 250 152 0 310 0 300 245 0 330 0 Torques in Nm Working medium water 20 C and optimal operating conditions Butterfly valves with bonded liner the torques must be multiplied by...

Page 13: ...0 6 0 50 0 7 0 17 0 80 11 0 65 0 F05 36 0 7 0 17 0 100 14 0 65 0 F05 50 0 7 0 17 0 125 17 0 90 0 F05 F07 50 0 7 0 70 0 9 0 23 0 150 17 0 90 0 F05 F07 50 0 7 0 70 0 9 0 23 0 200 22 0 125 0 F07 F10 70...

Page 14: ...18 0 100 16 166 0 271 0 105 0 52 0 150 0 163 0 7 0 88 0 102 0 25 0 125 16 187 0 304 0 117 0 56 0 175 0 120 0 9 0 114 0 127 0 35 0 150 16 200 0 332 0 132 0 56 0 207 0 129 0 9 0 141 0 152 0 48 0 200 16...

Page 15: ...12 395 0 22 0 30 12 400 0 22 0 30 12 410 0 26 0 30 12 431 8 25 4 Dimensions in mm n number of bolts Connection AS2129 BS10 DN INCH Connection code AS 2129 D code T AS 2129 E code U BS10 D code H BS10...

Page 16: ...40 0 19 0 80 3 45 8 150 0 19 0 45 8 160 0 23 0 100 4 45 8 175 0 19 0 45 8 185 0 23 0 125 5 45 8 210 0 23 0 45 8 225 0 25 0 150 6 45 8 240 0 23 0 30 12 260 0 25 0 200 8 30 12 290 0 23 0 30 12 305 0 25...

Page 17: ...00 16 166 0 270 0 104 0 52 0 153 0 207 0 10 0 88 0 102 0 25 0 125 16 187 0 305 0 118 0 56 0 175 0 231 0 10 0 114 0 127 0 36 0 150 16 200 0 333 0 133 0 56 0 208 0 255 0 10 0 141 0 152 0 48 0 200 16 240...

Page 18: ...0 12 395 0 M20 30 12 400 0 M20 30 12 410 0 M24 30 12 431 8 7 8 Dimensions in mm n number of bolts Connection AS 2129 BS10 DN INCH Connection code AS 2129 D code T AS 2129 E code U BS10 D code H BS10 E...

Page 19: ...0 0 M16 80 3 45 0 8 150 0 M16 45 0 8 160 0 M20 100 4 45 0 8 175 0 M16 45 0 8 185 0 M20 125 5 45 0 8 210 0 M20 45 0 8 225 0 M22 150 6 45 0 8 240 0 M20 30 0 12 260 0 M22 200 8 30 0 12 290 0 M20 30 0 12...

Page 20: ...n piping 10 1 Preparing for installation WARNING The equipment is subject to pressure Risk of severe injury or death Depressurize the plant Completely drain the plant WARNING Corrosive chemicals Risk...

Page 21: ...low it to cool down until the temperature is below the media va porization temperature and cannot cause scalding 16 Decontaminate rinse and ventilate the plant or plant com ponent properly 17 Lay pipi...

Page 22: ...out any welding on the piping remove the butterfly valve to prevent damage to the liner 1 Shut off plant or plant component 2 Secure against recommissioning 3 Depressurize the plant or plant componen...

Page 23: ...y drain the plant CAUTION Leakage Emission of dangerous materials Provide precautionary measures against exceeding the maximum permitted pressures caused by pressure surges water hammer CAUTION Use as...

Page 24: ...duct doesn t close or doesn t close fully Operating pressure too high Operate the product with operating pres sure specified in datasheet The actuator design is not suitable for the operating conditio...

Page 25: ...t component 4 Secure plant or plant component against recommission ing 5 Depressurize the plant or plant component 6 Actuate products which are always in the same position four times a year 14 1 Clean...

Page 26: ...osed position Anticlockwise 4 Comply with the L dimension when setting 5 If readjustment is necessary open the butterfly disc and adapt the presetting 6 Repeat steps 1 to 4 until the L dimension has b...

Page 27: ...s Damage to the GEM product Manufacturer liability and guarantee will be void Use only genuine parts from GEM When ordering spare parts please provide the following information 1 Complete order code 2...

Page 28: ...11 12 4 Item Name Order designation 11 Liner R480 SLN 4 O ring R480 SLN 8 O ring R480 SLN 7 Support ring R480 SLN 2 Bush R480 SVK 9 Bush R480 SVK 10 Hexagon head bolt with pin R480 SVK 5 Axis R480 SSH...

Page 29: ...ame Order designation 11 Liner R480 SLN 4 O ring R480 SLN 8 O ring R480 SLN 7 Support ring R480 SLN 2 Bush R480 SVK 9 Bush R480 SVK 10 Hexagon head bolt with pin R480 SVK 5 Axis R480 SSH 6 Shaft R480...

Page 30: ...5 1 6 7 8 7 1 Loosen and remove the hexagon head bolt 10 with pin 2 Remove the support ring 7 O ring 8 and bush 9 3 Pull the shaft 6 out upwards 4 Undo the threaded plug 3 remove the O ring 4 and bush...

Page 31: ...18 Returns Legal regulations for the protection of the environment and personnel require that the completed and signed return deliv ery note is included with the dispatch documents Returned goods can...

Page 32: ...1 Safety of machinery General principles for design Risk assessment and risk re duction ISO 12100 2010 EN 593 2017 Industrial valves Metallic butterfly valves for general purposes Citation of other te...

Page 33: ...valves Max permissible operating pressure when used as Wafer type butterfly valve End of line valve Fluids of group 1 Fluids of group 2 Fluids of group 1 and 2 PS Gases Liquids Gases Liquids Liquids 1...

Page 34: ...GEM Gebr M ller Apparatebau GmbH Co KG Fritz M ller Stra e 6 8 74653 Ingelfingen Criesbach Germany Phone 49 0 7940 1230 info gemue de www gemu group com Subject to alteration 02 2021 88711249 88711249...

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