Gehl SL7600 Operator'S Manual Download Page 48 | Manualshive

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SERVICE

Before

servicing

the

machine,

unless

expressly instructed to the contrary, exercise the

MANDATORY

SAFETY SHUTDOWN PROCEDURE

(page 6).

After service has been performed, be sure to restore all guards,
shields and covers to their original positions before resuming
loader operation.

This

Service

chapter details procedures for performing routine maintenance

checks, adjustments and replacements. Most procedures are referred to in the

Troubleshooting

and

Maintenance Schedule

chapters of this manual. Refer to

the

Maintenance Interval Chart

(page 71) for service intervals. Refer to the

separate engine manual provided for engine-related adjustments, lubrication
and service procedures.

Note:

All service procedures, except those described under the “Dealer

Services” topic are owner-operator responsibilities.

Important:

Always dispose of waste lubricating oils and hydraulic fluids

according to local regulations or take to a recycling center for disposal. Do
not pour onto the ground or down the drain.

Dealer Services

The following areas of component service, replacement and adjustments
require special tools and knowledge for proper servicing and should be
performed only by your authorized Gehl skid steer loader dealer: Hydrostatic
Components, Hydraulic System Axial Pump, Valves, Cylinders, Electrical
Components (other than the battery, circuit breakers) .

Replacement Parts

Part Description

Gehl Part No.

Air Cleaner Element, Primary

137498

Air Cleaner Element, Secondary

137501

Hydraulic Oil Filter Element

137359

Hydrostatic Oil Filter Element

074830

Engine Oil Filter Element

137500

In-line Fuel Filter

137794

Spin-on Fuel Filter Cartridge

137499

Fresh Air Intake Filter (heater option)

138551

Recirculation Air Filter (heater option)

138545

Note:

Part numbers may change. Your Gehl dealer will always have the latest

part numbers.

45

908274/BP1202

WARNING

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Summary of Contents for SL7600

Page 1: ... SL7600 SL7800 SKID STEER LOADER OPERATOR S MANUAL Form No 908274 English ...

Page 2: ...l or on the machine itself you are reminded to BE ALERT Your personal safety is involved Always fasten seatbelt snugly Always keep feet on the floor pedals when operating loader Never use loader without ROPS FOPS Never modify the ROPS FOPS structure Never use the loader to lift personnel Do not use loader around explosive dust or gas or where exhaust can contact flammable material Operators must h...

Page 3: ...tenance Schedule 71 Specifications 75 Index 81 Torque Specifications 83 Warranty 84 Loader Model Number Loader Serial Number Engine Serial Number All Tach Hydraloc and Hydraglide are trademarks of Gehl Company Gehl and Powerview are registered trademarks of Gehl Company SL7600 and SL7800 Skid Steer Loader Operator s Manual ...

Page 4: ...nuals be given to the new owner The attachments and equipment available for use with this machine have a wide variety of potential applications Read the manual provided with the attachment to learn how to safely maintain and operate the equipment Be surethemachineissuitablyequippedforthetypeofworktobeperformed Do not use this machine for any applications or purposes other than those described in t...

Page 5: ...ehl Company Service Department with the owner s name and current address along with the machine model and serial number This will allow the registered owner information to be updated so that the owner can be notified directly in case of an important product issue such as a safety update program 908274 BP1202 2 ...

Page 6: ...tion 3 908274 BP1202 Front Work Lights Hand Holds Restraint Bar Tilt Cylinders Hitch Tires Engine Cover Tail Lights Rear Door Lift Arm Roll Over Falling Object Protective Structure ROPS FOPS Rear Work Lights Rear Link ...

Page 7: ...ant Temperature Safety Alert N Neutral Lift Point Bucket Lower Bucket Float Bucket Rollback Bucket Dump Seatbelt Lap Only Tie Down Fast Slow Bucket Raise Grease Lubrication Point Counterclockwise Rotation Clockwise Rotation Worklight Chaincase Oil Engine Oil Filter Fuel Filter Hydraulic System Hydraulic Oil Filter Hydraulic Oil Temperature Volume Half Full Volume Empty Power Hitch Ride Control Ele...

Page 8: ...which it is not intended or designed Gehl ALWAYS considers the operator s safety when designing its machinery and guards exposed moving parts for the operator s protection However some areas cannot be guarded or shielded in order to assure proper operation Furthermore this Operator s Manual and the decals on the machine warn of additional hazards and they should be read and observed closely Some p...

Page 9: ...th Gehl attachments or approved referral attachments Gehl cannot be responsible for operator safety if the loader is used with a non approved attachment ÜRemove all trash and debris from the machine each day especially in the engine compartment to minimize the risk of fire ÜAlways face the loader and use the hand holds and steps when getting on and off the loader Do not jump off the loader ÜNever ...

Page 10: ...fficiently ÜExhaust fumes can kill Do not operate this machine in an enclosed area unless there is adequate ventilation ÜWhen you park the machine and before you leave the seat check the restraint bar for proper operation The restraint bar when raised deactivates the lift tilt controls and auxiliary hydraulics and applies the parking brake Maintenance ÜNever attempt to by pass the keyswitch to sta...

Page 11: ...talline silica over a working lifetime NIOSH recommends an exposure limit of 0 05 mg m3 as a time weighted average for up to a 10 hr workday during a 40 hr workweek NIOSH also recommends substituting less hazardous materials when feasible using respiratory protection and regular medical examinations for exposed workers Safety Decals The skid steer loader has decals that provide safety information ...

Page 12: ...Safety Decals inside the ROPS 9 908274 BP1202 137628 Located on manual box behind seat 137647 Located on operator s lower left side Part of left instrument panel ...

Page 13: ...Safety Decals on the Outside of the Skid Loader 908274 BP1202 10 137655 Located on front of loader 139101 Located on hitch power hitch loaders only 137755 Located on hitch manual hitch loaders only ...

Page 14: ...Safety Decals in the Engine Compartment 11 908274 BP1202 137657 Located on radiator 137756 Located on lift arm support device 137658 Located on radiator 137760 Located on rear door ...

Page 15: ...pes with heavy end uphill 137847 Part of left instrument panel Safety alert Always follow Mandatory Safety Shutdown Procedure in Operator s Manual 1 Lower equipment to ground 2 Reduce throttle stop engine 3 Apply parking brake remove key 4 Check safety interlocks 137849 Part of left instrument panel C E Safety alert A Check machine before operating Service per Operator s Manual Contact dealer or m...

Page 16: ...se work tool as work platform Crush hazard Before operating with attachment check engagement of hitch locking pin to the attachment A Incorrect attachment engagement C Lock hitch lever B Correct attachment engagement D Unlock hitch lever A B 139101 Located on hitch power hitch loaders only Crush hazard Before operating with attachment check engagement of hitch locking pin to the attachment A Incor...

Page 17: ... injection hazard Do not use hands to find hydraulic leaks Escaping oil under pressure can be invisible and penetrate skin Use a piece of cardboard to find leaks E Burn hazard Allow radiator to cool before removing cap Loosen cap slowly to avoid burns F Suffocation hazard Operate only in a well ventilated area 137846 Located on radiator A B A Rotating fan Keep hands out or stop engine B Hot surfac...

Page 18: ...he loader before operating it Do not operate the loader unlessallfactory installedguardsandshieldsareproperlysecured in place Operator Restraint Bar Lower the restraint bar after entering the operator s compartment The restraint bar is securely anchored to the ROPS The restraint bar switch and the seat switch form an interlock for the lift arm tilt drive and starter circuits refer to the Safety In...

Page 19: ...ent tilt and wheel drives anytimetheoperatorleavestheseat turnsthekeyswitchtoOFF orraisesthe restraint bar Testing the Safety Interlock System Before leaving a parked machine check the safety interlock system for proper operation Restraint Bar With the engine running raise the restraint bar Test each of the controls There should be no more than a slight movement of the lift arm hitch and machine I...

Page 20: ...Horn Pressing the BLUE button on the left control handle sounds the horn Rear Window Emergency Exit The ROPS rear window has three functions noise reduction falling objects barrier and emergency exit To use the emergency exit unlatch the two latches push out the window and exit Lift Arm Support Device The lift arm support device is used as a cylinder lock to prevent the raised lift arm from unexpe...

Page 21: ...ft arm support device from its storage location on the left rear link 4 Placethesupport deviceontheleftliftcylinder with the long end of the support device facing the front of the loader Fig 4 5 Secure the support device with the lock pin Disengagement To disengage the lift arm support device 1 Raise the lift arm completely 2 Stop the engine 3 Remove the support device from the lift cylinder and r...

Page 22: ...s with the combined heater air conditioner have three controls on the left instrument panel fanspeed airconditioneron offandtemperature 1 Fan Speed Controls the rate at which air exits the vents 2 Air Conditioner On Off Turns the air conditioner unit ON and OFF 3 Temperature Controls the temperature of the air exiting the vents Hint Theoperatorwillfeelcoolerwithjustthetwo front vents opened and ai...

Page 23: ...ting to High allows the operator to exceed the standard 8 mph 13 km h up to a maximum speed of 14 mph 22 5 km h Note Loaders sold to European Union nations can exceed the standard speed up to a maximum speed of 12 4 mph 20 km h Hydraglide Ride Control System optional Loaders with the optional ride control feature have a BLUE button on the right control handle for shifting between normal mode and r...

Page 24: ...release from the hitch be sure to secure the latch pins by rotating the lever all the way to the left Power All Tach Hitch A switch on the left control panel activates the latch pins Flags on the pins indicated their position the pin flags will move towards the outside of the hitch when engaging the pins and towards the inside of the hitch when disengaging the pins Refer to page 37 for more inform...

Page 25: ...High optional Lights when high speed is engaged 2 Parking Brake Lights when the parking brake is applied 3 Ride Control System optional Lights when the ride control system is activated 4 ParkingBrakeSwitch Usedtomanuallyapply the parking brake 5 Fan optional Used to manually control the fan for the air conditioner or heater 6 Accessory Plug optional A 12 VDC power outlet 7 Power All Tach Hitch opt...

Page 26: ...coolthenchangetheoilandfilter During normal operation this indicator should be OFF 4 Hydraulic Oil Temperature Lights if the hydraulic oil becomes too hot warning the operator to stop engine Allow the hydraulic system to cool and determine the cause of the high temperature During normal operation this indicator should be OFF 5 Fasten Seatbelt A momentary visual and audible indicator to remind the ...

Page 27: ...ment panel electrical circuits This is the only position the key can be inserted or removed from the keyswitch On or Run Position With the key turned one position clockwise RUN from the vertical OFF position power from the battery is supplied to all control and instrument panel electrical circuits Start Position With the key turned fully clockwise START and held in position theelectricstarterenerg...

Page 28: ...control forward or rearward turn only clockwise or counterclockwise Moving the T Bar farther from neutral increases the speed steadily to the maximum travel speed Tractive effort decreases as speed increases To get maximum tractive effort move the T Bar only slightly away from the neutral position The engine will stall if the control is moved too far forward when loading the bucket Be sure the T B...

Page 29: ...wist the control counterclockwise Note The speed of the lift tilt motion is directly proportional to the amount of T Bar movement and engine RPM To place the lift arm in the detent float position push the right T Bar all the way forward into the detent This position allows the lowered lift arm to float while traveling over changing ground conditions Neverpushthelift tiltT Barcontrolintothefloat po...

Page 30: ... For sharp turns move the handles in opposite directions Moving the handles farther from neutral increases the speed steadily to the maximum travel speed Tractive effort decreases as speed increases To get maximum tractive effort move the handles only slightly away from the neutral position The engine will stall if the control is moved too far when loading the bucket Be sure the controls are in ne...

Page 31: ...ght pedal to tilt the attachment up or back use your heel to push down on the right pedal Note The speed of the lift tilt motion is directly proportional to the amount of pedal movement and engine RPM To place the lift arm in the detent float position use your toes to push the left pedal all the way down into the detent This position allows the lowered lift arm to float while traveling over changi...

Page 32: ...ight handle farther forward than the left handle For sharp turns move the handles in opposite directions Moving the handles farther from neutral increases the speed steadily to the maximum travel speed Tractive effort decreases as speed increases To get maximum tractive effort move the handles only slightly away from the neutral position The engine will stall if the control is moved too far when l...

Page 33: ...e the right control down Note The speed of the lift tilt motion is directly proportional to the amount of control movement and engine RPM To place the lift arm in the detent float position push the left control all the way down into the detent This position allows the lowered lift arm to float while traveling over changing ground conditions Never push the lift tilt control into the float position ...

Page 34: ...tion refer to page 38 The flow can be manually adjusted from 2 29 gpm 7 6 110 L min by turning the flow control knob T Bar and Dual Hand Controlled Loaders A foot pedal is used to control the direction of oil flow A stop is provided to lock the foot pedal for continuous operation Hand Foot Controlled Loaders The right handle controls the direction of oil flow A locking pin locks it in the up posit...

Page 35: ...cs Coupler hookup is located on the right lift arm High flow auxiliary hydraulics are used for operating high oil flow hydraulic attachments cold planer snowblower etc A 3 position control lever is located behind the right control handle The lever is spring centered with a detent in the forward position for continuous operation 908274 BP1202 32 Fig 20 High Flow Control ...

Page 36: ...NOTES 33 908274 BP1202 ...

Page 37: ...t drive and auxiliary controls are in their neutral positions the parking brake is on 4 Push the throttle lever forward to half speed Note When the key is turned to the RUN position an indicator will light on the instrument panel and a buzzer will sound momentarily to remind you to check that your seatbelt is fastened 5 Turn the keyswitch to the RUN position Wait for the preheat indicator light to...

Page 38: ...g procedure is the recommended sequence for stopping the loader 1 Check that the drive control handle s is are are in neutral position 2 Lower the lift arm and rest the attachment on the ground 3 Pull the throttle lever back to the idle position and or take your foot off the accelerator pedal for hands only controlled machines 4 Turn the keyswitch to the OFF position and remove the key 5 Raise the...

Page 39: ...tery is a 12 volt D C battery 1 Turn the keyswitches of both machines to OFF Be sure the machines are in neutral and NOT touching each other 2 Connect the positive jumper cable to the positive remote battery terminal on the disabled loader first Do not allow the jumper s positive cable clamps to touch any metal other than the positive remote terminal Connect the other end of the positive jumper ca...

Page 40: ...r hitch Activate the switch to unlock the hitch and fully retract the latch pins 2 Start the loader engine and make sure the lift arm is lowered and in contact with the loader frame 3 Align the loader squarely with the back of the attachment 4 Tilt the hitch forward until the top edge of the hitch is below the flange on the back side of the attachment and centered between the vertical plates 5 Slo...

Page 41: ...emove Attachment 1 Tilt the hitch back until the attachment is off the ground 2 Exercise the MANDATORY SAFETY SHUTDOWN PROCEDURE page 6 3 Relieve any hydraulic pressure in the auxiliary and attachment lines a Turn the key ON do not start the engine b With the restraint bar down move the auxiliary hydraulic control backandforth Thiswillrelievethepressureinthehydraulicsystem 4 With the engine OFF le...

Page 42: ...t travel with the heavy end pointing uphill Digging with a Bucket Approach the digging site with the lift arm slightly raised and the bucket tilted forward until the edge contacts the ground Dig into the ground by driving forward and gradually lowering the lift arm With the bucket filled tilt the bucket back back the loader away from the material and rest the lift arm against the loader frame befo...

Page 43: ...d bucket low and approach the vehicle or bin Stop your approach as close to the side of the box as possible while allowing for clearance to raise the lift arm and loaded bucket Next raise the lift arm until the bucket clears the top of the box and move the loader ahead to position the bucket over the inside of the box Dump the material and then back away from the box while tilting the bucket back ...

Page 44: ...eled Tilt the bucket forward to place the bucket cutting edge at a 30 to 45 degree angle to the surface being leveled Then place the lift arm into the float position and drive the loader rearward draggingthedirtand atthesametime levelingit Note The float detent position for T bar and dual hand controlled loaders is reached by pushing the right handle all the way forward For hand foot controlled lo...

Page 45: ...nflate the tires 2 Lubricate all grease zerks 3 Check all fluid levels and replenish as necessary 4 Add stabilizer to the fuel per the fuel supplier s recommendations 5 Remove the battery charge fully and store in a cool dry location 6 Protect against extreme weather conditions such as moisture sunlight and temperature Towing the Loader The loader must be towed only at slow speed for a short dista...

Page 46: ...f equipment Ensure that the hauling vehicle meets all safety requirements before loading the skid loader 1 Place blocks at the front and rear of the hauling vehicle s tires 2 If the loader has an attachment lift it slightly off the ground 3 Back the loader slowly and carefully up the ramp onto the vehicle 4 Lower the loader attachment to the vehicle deck turn off the engine and remove the key 5 Fa...

Page 47: ...ent used and its installation is the responsibility of the party conducting the lift All rigging MUST comply with applicable regulations and guidelines 1 Using suitable lift equipment hook into the lift eyes refer to Figs 30 31 and 32 Adjust the length of the slings or chains to lift the loader level Important As needed use a spreader bar to prevent the slings or chains from rubbing the sides of t...

Page 48: ...e of waste lubricating oils and hydraulic fluids according to local regulations or take to a recycling center for disposal Do not pour onto the ground or down the drain Dealer Services The following areas of component service replacement and adjustments require special tools and knowledge for proper servicing and should be performed only by your authorized Gehl skid steer loader dealer Hydrostatic...

Page 49: ...ires still touchtheground raisetheloaderagain addmoreblocksandloweragain 4 Repeat Steps 1 through 3 for the front end When the procedure is finished all four tires will be off the ground so they can be removed Loader Lowering Procedure When service or adjustment procedures are complete the skid loader can be taken down from the raised position To lower the loader onto its tires 1 Using a jack or h...

Page 50: ...lowing procedure 1 Remove the two anchor bolts at the front of the ROPS 2 Place the pump handle in the pump 3 Tighten the needle valve 4 Pump until the ROPS is tilted enough that the lock mechanism underneath the right side of the ROPS engages 5 To lower the ROPS return the lock mechanism to the unlocked position Loosen the needle valve and the ROPS will slowly tilt backdown Reinstalltheanchorbolt...

Page 51: ...fer to the Service Manual for the initial setup procedure The throttle lever friction pad pressure can be adjusted if the throttle lever does not hold its position Belleville washers and a lock nut on the throttle lever are used for making this adjustment Foreign Material Removal The loader should be cleared daily of dirt and other foreign materials in the following areas around the rear link and ...

Page 52: ...ti foam and anti oxidation additives and conforms to ISO VG46 Capacity 15 U S gallons 56 8 liters Chaincase Oil Use hydraulic system oil or SAE grade 15W 40 motor oil Capacity each side 3 U S gallons 11 4 liters Grease Fittings Use lithium based grease Engine Oil Below 32 F 0 C Use SAE Grade 10 or 10W 30 Above 32 F 0 C Use SAE Grade 15W 40 Service Classification API CF 4 CG 4 Capacity 14 8 U S qua...

Page 53: ...evel in Chaincases p51 l Change Engine Oil and Filter p56 o v l Change Hydrostatic Oil Filter p57 o l Change Hydraulic Oil Filter p57 l Change Hydraulic Oil p57 t Change Chaincase Oil p51 o t o Perform the initial procedure at 50 hours then at l or t intervals v Severe operating conditions t Perform the procedure at 1000 hours 908274 BP1202 50 10 50 1000 10 10 50 500 1000 10 Fig 37 Service Locatio...

Page 54: ...velornomorethan1 4 below 3 If the level is low add fluid through the fill plug until the oil level reaches the edge of the check plug hole Reinstall the plugs Draining Oil 1 Park the loader on a level surface or on a sloping surface with the loader facing uphill 2 Remove the drain plug on each chaincase and drain the oil into a suitable container 3 Reinstall and tighten the drain plugs 4 Refill th...

Page 55: ...he axle to be adjusted 3 Loosen DO NOT remove the bolts holding the axle to the chaincase 4 Front Chain Tension To tighten the front chain move the front axle assembly towards the front of the loader To loosen the chain move the front axle assembly toward the rear of the loader Back Chain Tension To tighten the back chain move the rear axle assembly rearward To loosen the chain move the rear axle ...

Page 56: ...t s push the reset button on the indicator Start the engine and adjust the throttle to full speed If the indicator does not turn red do not replace the element s The outer element should be replaced only when the restriction indicator turns red The inner element should be replaced every third time the outer element is replaced unless the outer element is damaged or the inner element is dirty Along...

Page 57: ...lement Note Replacetheinnerelementonlyifitisdirtyoriftheouterelementhasbeen replaced three times Before removing the inner element from the housing clean out any dirt built upinthehousing Leavetheinnerelementinstalledduringthissteptoprevent debrisfromenteringtheengineintakemanifold Removetheinnerelement Reinstallation 1 Check the inside of the housing for any damage that may interfere with the ele...

Page 58: ...orqued as necessary Refer to the Torque Specifications Chart page 83 for torque information Allow hot engine and hydraulic system components to cool before servicing 55 908274 BP1202 Fig 41 Service Components 1 Air Cleaner 7 Muffler 2 Fuel Filter 8 Engine Oil Filter 3 Engine Oil Drain Valve 9 Engine Oil Dipstick 4 Engine Oil Fill Plug 10 Coolant Reservoir 5 Radiator Cooler 11 Radiator Coolant Drai...

Page 59: ... cap and add the recommended oil Refer to the Lubrication topic page 49 for oil recommendations and capacities 7 Start the engine and let it run for several minutes at low idle Stop the engine Check for leaks at the oil filter drain valve and remote oil drain hose Checktheoillevel Addoilifitisnotatthetopmarkonthedipstick Change Spin On Fuel Filter 1 Remove the filter element 2 Lubricate the elemen...

Page 60: ... Lubrication topic page 49 for oil recommendations Replace the cap Change Oil Filters The loader has both a hydraulic oil filter and a hydrostatic oil filter 1 Remove the right access panel page 47 Unscrew the filters 2 Cleanthesurfaceofthefilterhousingswhere the element seal contacts the housing Put clean oil on the rubber gasket of the new filter element 3 Install and tighten the filter element ...

Page 61: ...g Edge The bucket cutting edge should be replaced when it is worn to within 1 25 mm of the bucket body Alternator Fan Belt Refer to the separate engine manual for setting proper belt tension If the belt is worn cracked or otherwise deteriorated replace the belt following the procedure in the engine manual Wheel Nuts Wheel nut torque must be checked before initial operation and every two hours ther...

Page 62: ...oil cooler by blowing compressed air through the fins Drain Flush Cooling System Note Coolant must be drained from the radiator and the engine 1 Open the rear door and engine cover Remove the left access panel page 47 2 Radiator Openthedrainvalvelocatedontheleftsideoftheradiatorand drain the coolant into a suitable container Engine Open the drain valve located underneath the engine oil filter The ...

Page 63: ...he safety precautions below Check Tire Pressure Tire Size Inflation Pressure PSI kPa 14 x 17 5 12 ply Heavy Duty Flotation 50 345 Correct tire pressure should be maintained for all tires to enhance operating stability and extend tire life Refer to the above chart for the proper inflation pressure Heater Filters Loaders with the optional heater or heater air conditioner include two filters fresh ai...

Page 64: ...r to Figs 45 46 Remote battery terminals and the battery disconnect switch are located at the rear of the loader The battery top must be kept clean Clean it with an alkaline solution ammonia or baking soda and water After foaming has stopped flush the battery top with clean water If the terminals and cable connection clamps are corroded or have a build up disconnect the cables and clean the termin...

Page 65: ... If acid contacts the skin rinse the affected area with running water for 10 to 15 minutes 3 If acid contacts the eyes flood the eyes with running water for 10 to 15 minutes See a doctor at once Never use any medication or eye drops unless prescribed by the doctor 4 To neutralize acid spilled on the floor use one of the following mixtures a 1pound 0 5kilogram ofbakingsodain1gallon 4liters of water...

Page 66: ...connections Verify wiring connections Engine temperature gauge does not work Faulty temperature sender Replace temperature sender Faulty temperature gauge Replace temperature gauge Loose wiring terminal connections Verify wiring connections Hourmeter does not work Loose wiring terminal connections Verify wiring connections Faulty alternator Repair the alternator Faulty hour meter Replace hour mete...

Page 67: ...ed Check circuit and locate trouble before replacing fuse Faulty light switch or poor ground Replace light switch Check ground wire connections Lift Tilt and or drive lock solenoids do not work Wiring to solenoids disconnected or faulty Troubleshoot circuit repair Restraint bar or seat switch malfunction Contact your dealer Faulty solenoid valve coil Contact your dealer Faulty hydraulic solenoid r...

Page 68: ...ot warm enough Install a block heater Ambient temperature is too low Install a block heater Fuel filter s plugged Replace the filter s Fuel pump not working Contact your dealer Engine overheats Crankcase oil level too low or too high Add or remove oil as required Fan air circulation blocked or restricted With engine OFF remove blockage or restriction Fan shroud improperly positioned Contact your d...

Page 69: ...908274 BP1202 66 ...

Page 70: ...valves on rear hydrostatic pump malfunctioning Contact your dealer Control rod linkage to rear hydrostatic pump disconnected Attach control rod linkage Left side doesn t drive in forward direction Relief valve on rear hydrostatic pump is malfunctioning Contact your dealer Rear hydrostatic pump malfunctioning Contact your dealer Right side doesn t drive in either direction Left side operates normal...

Page 71: ...908274 BP1202 68 ...

Page 72: ...69 908274 BP1202 ...

Page 73: ...w auxiliary functions slowly Control linkage misadjusted Check linkage readjust for full spool travel Low engine speed Operate engine at higher speed Hydraulic oil level low Add oil Hydraulic oil viscosity is too heavy Allow longer warming High flow auxiliary does not function Restraint bar is raised Lower the restraint bar Spool lock solenoid malfunctioning Check electrical connections to lock so...

Page 74: ...ndicator p53 l Check Engine Oil Level p56 l Check Hydraulic Oil Level p57 l Check Tire Pressures p60 l Grease Lift Arm Hitch Cylinder Pivots and Latch Pins p49 l Check Bucket Cutting Edge p58 l Test Safety Interlock System p16 l Check Coolant Level p59 l Clean Cooling System p59 l Check Drive Chain Tension p52 l Check Wheel Nuts Torque p58 m l Check Lift Arm Torque p58 l Check Oil Level in Chainca...

Page 75: ...Maintenance Log Date Hours Service Procedure 908274 BP1202 72 ...

Page 76: ...Maintenance Log Date Hours Service Procedure 73 908274 BP1202 ...

Page 77: ...Maintenance Log Date Hours Service Procedure 908274 BP1202 74 ...

Page 78: ...NE106T 301 lb ft 408 N m Hydraulic System theoretical Main Hydraulic System Pressure 3300 psi 228 bar Standard Flow Rating 40 gpm 151 L min Electrical Battery 12 Volt DC with 950 CCA min Starter 12 Volt DC 3 kW Alternator 60 amperes Capacities Chaincase each 3 U S gal 11 4 L Engine Oil 14 8 U S qts 14 L Fuel Tank 29 5 U S gal 112 L Hydraulic Reservoir 15 U S gal 56 8 L Sound Levels with Deluxe Sou...

Page 79: ...ontrolled Hydrostatic Drive Ü Lift Arm Support Device Ü Self Leveling Lift Action Ü Independent Steel Hydraulic Reservoir Ü Dual Front Rear Halogen Work Lights and Dual Tail Lights Ü Bi directional Adjustable Flow Auxiliary Hydraulics with Flush Faced Couplers Ü Powerview Vertical Path Lift Arm Ü Choice of All Tach Attachment Mounting System Single Lever Manual or Power Ü Bi directional High Flow ...

Page 80: ...minal 54 3 1379 54 3 1379 H Dump Reach Bucket Full Height 33 0 838 36 914 I Rollback at Ground 28 28 J Dump Angle at Full Height 40 40 K Overall Width Less Bucket 80 3 2040 80 3 2040 L Bucket Width Overall 84 0 2134 84 0 2134 M Clearance Circle Rear 72 0 1829 72 0 1829 N Clearance Circle Front Less Bucket 58 3 1481 58 3 1481 O Clearance Circle Front With Bucket 98 1 2492 101 3 2573 P Seat to Groun...

Page 81: ... 7800 Rating 82 84 21 ft3 2083 2121 mm 0 6 m3 660 lb 300 kg 3150 lb 1430 kg 3700 lb 1678 kg 82 84 27 ft3 2083 2121 mm 0 8 m3 700 lb 318 kg 3050 lb 1383 kg 3600 1633 kg Pallet Forks 24 1610 mm Load Center Description Weight 7600 Rating 7800 Rating 48 1219 mm Forks with Backrest 450 lb 204 kg 2270 lb 1030 kg 2680 lb 1216 kg 1 inner outer dimensions give 908274 BP1202 78 ...

Page 82: ...psum crushed 115 1840 Iron Ore 145 2320 Lime 60 960 Lime Stone 90 1440 Manure liquid 65 1040 Manure solid 45 720 Peat solid 47 752 Phosphate granular 90 1440 Potash 68 1088 Quartz granular 110 1760 Salt dry 100 1602 Salt Rock solid 135 2160 Sand dry 108 1728 Sand wet 125 2000 Sand foundry 95 1520 Shale crushed 90 1440 Slag crushed 70 1120 Snow 15 50 240 800 Taconite 107 1712 Note The densities lis...

Page 83: ...Dirt Construction Bucket the bucket capacity is 27 ft3 and the loader rating is 3600 lb Multiply the density of clay 100 lb ft3 by the capacity of the bucket 27 ft3 to achieve the weight being carried 100 lb ft3 x 27 ft3 2700 lb This number is less than the machine rating so you could safely use this bucket in this application Example 2 If granite density of 1488 1776 kg m3 is to be hauled using a...

Page 84: ... 51 Draining Oil 51 Circuit Breakers 61 Cold Starting Procedure 35 Control Indicator Symbols 4 CONTROLS AND SAFETY EQUIPMENT 15 Cooling System 59 Check Coolant Level 59 Clean 59 Drain Flush 59 D Dealer Services 45 Drive Chains Adjust Chain Tension 52 Check Chain Tension 52 Dual Hand Controls 29 Auxiliary Hydraulic Controls 31 Drive Control 29 Lift Tilt Control 30 E Emergency Exit 17 Engine Air Cle...

Page 85: ...arts 45 Ride Control System 20 ROPS FOPS 17 Tilting Back 47 S Safety Decals 8 New Decal Application 8 No Text Decals 12 Text Decals 9 Safety Interlock System 16 Testing 16 Safety Reminders 6 Self Leveling 38 SERVICE 45 SPECIFICATIONS 75 Accessories 76 Dimensional Specifications 77 Loader Specifications 75 Standard Features 76 Speed Control 20 Starting the Engine 34 Before Starting the Engine 34 St...

Page 86: ...50 55 70 80 35 40 55 60 75 90 110 120 55 65 80 90 110 120 150 170 80 90 110 130 5 8 11 5 8 18 3 4 10 3 4 16 100 110 175 200 75 85 130 150 150 180 260 300 110 130 200 220 220 240 380 420 170 180 280 320 7 8 9 7 8 14 1 8 1 12 170 180 250 270 125 140 190 210 430 470 640 710 320 360 480 530 600 660 900 1000 460 500 680 740 METRIC COARSE THREAD GRADE 8 8 GRADE 10 9 GRADE 12 9 DRY LUBED DRY LUBED DRY LU...

Page 87: ...SERVICE DOES NOT INCLUDE 1 Transportation to selling dealer s business location or at the option of the Original Retail Purchaser the cost of a service call 2 Used equipment 3 Components covered by their own non Gehl warranties such as tires trade accessories and engines 4 Normal maintenance service and expendable wear out items 5 Repairs or adjustments caused by improper use failure to follow rec...

Page 88: ......

Page 89: ...nning or with lift arm up To park engage parking brake and put attachment flat on the ground Always carry attachments as low as possible Do not travel or turn with the lift arms raised Load unload and turn on flat level Never modify equipment Use only attachments approved for this model loader WRONG WRONG WRONG WRONG WRONG ...

Page 90: ...is machine contact your dealer or the Gehl Company Service Department before starting or continuing operation 908274 BP1202 2002 GEHL COMPANY PRINTED IN U S A All Rights Reserved Gehl Company 143 Water Street P O Box 179 West Bend WI 53095 0179 U S A www gehl com California Proposition 65 Warnings Diesel engine exhaust and some of its constituents are known to the State of California to cause canc...

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