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Gearmore ARENA-VATOR II, Assembly/Operators/Parts Manual

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26

 REF. QTY.  PART 

NO. 

DESCRIPTION

 
 

20 

1 

AV-0197 

7' Roller Scraper & Support Weldment (not shown)

 

 

1 

AV-0198 

8' Roller Scraper & Support Weldment (not shown)

 

 

1 

AV-2160 

10' Roller Scraper & Support Weldment (not shown)

 

 

1 

AV-2155 

12' Roller Scraper & Support Weldment (not shown)

 21  4  AV-0316 

⅜  

" x 1 

½  

" NC Gr. 5 Cap Screw w/Nylock Nut & Flat Wshr

 

22 

1 

AV-0140 

4' Pipe Roller (not shown)

 

 

1 

AV-0150 

5' Pipe Roller

 

 

1 

AV-0160 

6' Pipe Roller (not shown)

 

 

1 

AV-0170 

7' Pipe Roller (not shown)

 

 

1 

AV-0180 

8' Pipe Roller (not shown)

 

 

1 

AV-2310 

10' Pipe Roller (not shown)

 

 

1 

AV-2312 

12' Pipe Roller (not shown)

 

 

1 

AV-0154 

Optional 4' Smooth Roller (not shown)

 

 

1 

AV-0155 

Optional 5' Smooth Roller (not shown)

 

 

1 

AV-0156 

Optional 6' Smooth Roller (not shown)

 

 

1 

AV-0157 

Optional 7' Smooth Roller (not shown)

 

 

1 

AV-0158 

Optional 8' Smooth Roller (not shown)

 

 

1 

AV-2204 

Optional 4' Mesh Roller (not shown)

 

 

1 

AV-2205 

Optional 5' Mesh Roller (not shown)

 

 

1 

AV-2206 

Optional 6' Mesh Roller (not shown)

 

 

1 

AV-2207 

Optional 7' Mesh Roller (not shown)

 

 

1 

AV-2208 

Optional 8' Mesh Roller (not shown)

 

23 

2 

AV-0200 

1" Roller Bearing 4 Bolt w/Lock Collar

   2  AV-2200 

1 

¼  

" Roller Brg 4 Bolt w/Lock Collar AV2-10 & AV2-12 only

 

24 

1 

AV-0130 

Roller Bracket (RH)

 

 

1 

AV-0131 

Roller Bracket (LH)

 

 

1 

AV-2330 

Roller Bracket (RH) AV2-10 & AV2-12 only

 

 

1 

AV-2331 

Roller Bracket (LH) AV2-10 & AV2-12 only

 25  8  AV-0302 

7⁄16

" x 1 

½  

" NC Gr. 5 Cap Screw w/Hex Nut & Lock Washer

   8  AV-2302 

½  

" x 2" NC Gr. 5 Cap Screw w/Hex Nut & Lock Washer

 

 

 

 

AV2-10 & AV2-12 only

 26  4  AV-0310 

⅝  

" x 1 

½  

" NC Gr. 5 Cap Screw w/Nylock Nut

   4  AV-2332 

⅝  

" x 2" NC Gr. 5 Cap Screw w/Nylock Nut AV2-10 & AV2-12 only

QUANTITY CHART

Part No./Desc.

AV2-4

AV2-5

AV2-6

AV2-7

AV2-8

AV2-10

AV2-12

AV-0415 S Tine

11

13

15

17

19

23

27

AV-0420 S Tine Clamp

11

13

15

17

19

23

27

AV-0312 Cap Screw

11

13

15

17

19

23

27

AV-0405 Rev. Point

11

13

15

17

19

23

27

AV-0305 Plow Bolt

11

13

15

17

19

23

27

AV-0300 Carriage Bolt

4

5

6

7

8

10

12

Summary of Contents for ARENA-VATOR II

Page 1: ...ARENA VATOR II Assembly Operator s Parts Manual For Models AV2 4 AV2 5 AV2 6 AV2 7 AV2 8 AV2 10 AV2 12 July 2008 Form Arena_VatorII ...

Page 2: ...s 9 4 Operation 10 4 1 To the New Operator or Owner 10 4 2 Machine Components 11 4 3 Machine Break In 11 4 4 Pre Operation Checklist 11 4 5 Field Operation 12 16 4 6 Transporting 17 4 7 Storage 17 5 Service Maintenance 18 5 1 Service 18 5 1 1 Fluids and Lubricants 18 5 1 2 Greasing 18 5 1 3 Servicing Intervals 19 5 1 4 Service Record 19 6 Trouble Shooting 20 7 Assembly 21 22 8 Specifications 23 8 ...

Page 3: ...re appropriate Use the Table of Contents as a guide to locate required informa tion Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Gear more dealer or distributor if you need assistance information or additional copies of the manuals OPERATOR ORIENTATION The directions left right front and rear as mentioned throughout this manual are as seen from ...

Page 4: ... if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices situation that if not avoided will re sult in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded SIGNAL WORDS...

Page 5: ...d Operating instructions in the manual and to follow these Most accidents can be avoided A person who has not read and under stood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible serious injury or death DO NOT modify the equipment in any way Unauthorized modification may im pair the function and or safet...

Page 6: ...ns to operate or assemble this unit until they have read this manual and have devel oped a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The op erator should be a responsible properly trained and physically able person familiar with farm ma...

Page 7: ...and machine quickly in an emergency Read this manual and the one provided with your tractor Train all new personnel and review instructions frequently with existing workers Be certain only a properly trained and physically able person will operate the machinery A person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operat...

Page 8: ...ition exceeds 80db Noise over 85db on a long term basis can cause severe hearing loss Noise over 90db adjacent to the Operator over a long term basis may cause perma nent total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery 4 Operate the machine only with a tractor...

Page 9: ...or moving Never place any part of your body where it would be in danger if movement should occur during assem bly installation operation maintaining repairing removal or moving Never place yourself between the tractor and ma chine while implement is in operation Do not walk or work under a raised machine or at tachmentunlessitissecurelyblockedorheldinposi tion Do not depend on the tractor hydrauli...

Page 10: ...tored machine 3 Store the unit is a dry level area Support the frame with planks if required 2 9 MAINTENANCE SAFETY 1 Good maintenance is your responsibility Poor maintenance is an invitation to trouble 2 Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light for the job at hand 3 Make sure there is plenty of ventila...

Page 11: ...MEMBER If safety signs have been damaged removed become illegible or parts replaced without signs new signs must be applied New signs are available from your authorized dealer A CAUTION Read and understand Operator s Manual before starting Place all controls in neutral stop engine set park brake remove ignition key and wait for all mov ing parts to stop before servicing adjusting repairing or unpl...

Page 12: ...ing the operating instructions in conjunction with a good maintenance program your Arena VatorII will provide many years of trouble free service OPERATING SAFETY 1 Read and understand theOperator s Manual and all safety signs before operating servic ing adjusting repairing or unplugging 2 Do not allow riders 3 Install and secure all guards and shields before starting or operating 4 Keep hands feet...

Page 13: ...icient and safe operation of the Arena VatorII requires that each operator reads and under stands the operating procedures and all related safety precautions outlined in this section A pre operation checklist is provided for the opera tor It is important for both the personal safety and maintaining the good mechanical condition of the Arena VatorII that this checklist is fol lowed Before operating...

Page 14: ...l before starting 7 Never start or operate machine unless sitting on tractor seat 8 Clear the area of bystanders especially small chilren before starting 9 Clean reflectors SMV and lights before transporting 10 Use hazard flashers on tractor when trans porting 11 Do not put hands or feet under machine while tractor engine is running Each operator should review this section of the manual at the sta...

Page 15: ...vel the frame from side to side b Frame Angle Use the turnbuckle on the top link to set the frame angle Start by using the top link to set the frame level with the ground Then ex tend the top link by turning the turnbuckle another full turn This will lower the roller and allow the frame to follow the contours of the ground through the movable mast bracket during operation c 3 Point Hitch Set the 3...

Page 16: ...ide a way to adjust the blade angle To set the angle loosen mounting bolt and tap blade into the desired posi tion Tighten mounting bolt to its specified torque Set both ends of the blade at the same angle f Mulcher Roller The mulcher roller is de signed with an adjustable mounting frame to allow the operator to set the depth of the roller during operation The best results are obtained when the ro...

Page 17: ...hine is designed as a light to medium duty tillage tool for working up leveling condi tioning and compacting arenas and tracks The best results are obtained when the cultivator works up the soil 2 to 5 inches deep As the blade smooths and levels the worked up soil it is distributed across the working area The mulcher roller can then condition and compact the soil Lower the blade and roller to rais...

Page 18: ...to the ground and damage the frame b Use the amount of soil ahead of the blade as a guide to how the machine is functioning There should always be a nominal amount of soil com ing over the blade This will insure that the soil is moved across the width of the ma chine c In severely compacted or deeply rutted conditions it is recommended that more than one pass be made to level condition and compact...

Page 19: ...nd be sure they are working 5 Be sure you are in compliance with all applicable lighting and marking regulations when trans porting Check with your local authorities 6 Be sure your machine can clearly be seen by overtaking and oncoming traffic 7 Keep to the right and yield the right of way to allow faster traffic to pass Drive on the road shoulder if permitted by law 8 Do not allow riders 9 Always...

Page 20: ...s 8 Clear the area of bystanders especially small children when carrying out any main tenance and repairs or making any adjust ments 5 1 SERVICE 5 1 1 FLUIDS AND LUBRICANTS 1 Grease Use an SAE multi purpose high temperature grease with extreme pressure EP perform ance Also acceptable is an SAE multi purpose lithium base grease 2 Storing Lubricants Your machine can operate at top efficiency only if...

Page 21: ...servicing Daily or 10 Hours 1 Grease roller bearings 2 loca tions Annually 1 Clean machine Fig 8 Roller Bearings 5 1 4 SERVICE RECORD See Lubrication and Maintenance sections for details of service Copy this page to continue record ACTION CODE G GREASE CL CLEAN HOURS SERVICED BY MAINTENANCE DAILY OR 10 HOURS ANNUALLY G Roller Bearings 2 CL Machine ...

Page 22: ...cal dealer or distributor Before you call please have this Operator s Manual and the serial number from your Arena VatorII ready PROBLEM CAUSE SOLUTION Soil isn t being worked up Compacted soil Raise blade and roller to place more weight on cultivator Add weight to cultivator frame Do not exceed 100 lbs Make 2 passes Tines skip over ground Driving too fast Slow down Set hitch in float mode Shovels...

Page 23: ... the reversible points or shovels to the tines and tighten fasteners to their specified torque 7 Place the cultivator frame on stands and lay out the components in their approximate position 8 Refer to the tine position schematic 9 Measure and mark the tine positions on the frame 10 Install the 3 point hitch mounting pins in their brackets 11 Install the floating top link bracket to the top of the...

Page 24: ...22 Fig 12 Tine Positions ...

Page 25: ...iled threads and heads unless oth erwise specified Therefore do not grease or oil bolts or capscrews unless otherwise specified in this manual When using locking elements increase torque values by 5 Torque value for bolts and capscrews are identified by their head markings 8 SPECIFICATIONS 8 1 MECHANICAL SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE SPECIFICATIONS MODELS AV2 4 AV2 5 AV2 6 AV...

Page 26: ...24 9 PARTS REFERENCE 9 1 ARENA VATOR II ASSEMBLY ...

Page 27: ...ent 1 AV 2116 6 Blade Mount Weldment not shown 1 AV 2117 7 Blade Mount Weldment not shown 1 AV 2118 8 Blade Mount Weldment not shown 1 AV 2110 10 Blade Mount Weldment not shown 1 AV 2112 12 Blade Mount Weldment not shown 14 1 AV 0204 4 Leveling Blade 1 AV 0205 5 Leveling Blade 1 AV 0206 6 Leveling Blade 1 AV 0207 7 Leveling Blade 1 AV 0208 8 Leveling Blade 1 AV 0210 10 Leveling Blade 1 AV 0212 12 ...

Page 28: ... not shown 1 AV 2205 Optional 5 Mesh Roller not shown 1 AV 2206 Optional 6 Mesh Roller not shown 1 AV 2207 Optional 7 Mesh Roller not shown 1 AV 2208 Optional 8 Mesh Roller not shown 23 2 AV 0200 1 Roller Bearing 4 Bolt w Lock Collar 2 AV 2200 1 Roller Brg 4 Bolt w Lock Collar AV2 10 AV2 12 only 24 1 AV 0130 Roller Bracket RH 1 AV 0131 Roller Bracket LH 1 AV 2330 Roller Bracket RH AV2 10 AV2 12 on...

Page 29: ...us liable for injury or damages of any kind or nature direct consequential or contingent to person or property This warranty does not extend to loss of crops loss because of delay in harvesting or any other expenses for any other reasons Gearmore in no way warranties engines tires or other trade accessories since these items are warranted separately by these respective manufacturers Gearmore reser...

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