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12

Installation Instructions

use the correct wall case

This unit is designed to be installed in a GE plastic or

insulated metal wall case. This minimizes condensation

from forming on the room side of the case.
If the current wall case is not insulated, you can reduce

the possibility of condensation forming by installing

insulation kit RAK901L, available where you purchased 

the unit.

NOTE: 

There are several extra holes in the unit side flanges

for installation in wall cases other than GE. To avoid

damaging the flange insulation, the installer should use 

an awl or other sharp tool to puncture the insulation in 

the appropriate holes before installing the attachment

screws.

use the correct outdoor grille

You should use the outdoor grilles shown on the

“Essential Elements” label on the base pan.

If an existing grille is not replaced, capacity and

efficiency will be reduced and the unit may fail to

operate properly or fail prematurely. A deflector kit,

RAK40, may be used with grilles that were not designed

for your new GE Zonelines. The RAK40 contains air

deflectors and gaskets that mount to the unit to direct

the hot exhaust air away from the air intake to allow 

the unit to function properly. The grille must have a 

65% minimum free area. 

Any vertical deflectors in the existing rear grille should

be removed to decrease condenser air recirculation 

that can cause the unit to “short-cycle” and lead to

premature component failure.

use the correct power cord

Local codes may require the use of arc fault or leakage

current detection devices on 230/208-volt installations.

Check the “Essential
Elements” label for
important information.

Replacing a ducted unit

New ducted installation:

If this unit is to be installed in a new ducted application

using a duct adapter kit, the kit must be installed before

the unit is placed in the wall case. The installation

instructions are packed with the kit.

Duct kits available:

RAK6052
RAK601/602

Existing ducted installation:

Replacement of an existing ducted unit may require

different components. Request this information from your

sales representative.

• Replacing 230/208 volt units:

See page 13.

• Replacing 265 volt units:

See page 14.

When using a duct kit, you must always turn Mode 7 to

ON "      ." See Mode instructions on page 7.

Mounting

plate

Duct

Case

REPLACINg AN EXISTINg uNIT?

Duct Mode

Shown ON

Summary of Contents for Zoneline 4100

Page 1: ...inet and Case 9 Ventilation Filter 9 Installation Instructions Electrical Connection 13 16 Installing the Zoneline 17 18 Optional Drain Kit 19 Preparation 11 Replacing an Existing Unit 12 Troubleshoot...

Page 2: ...amaged A damaged power supply cord must be replaced with a new power supply cord obtained from the manufacturer and not repaired Do not use a cord that shows cracks or abrasion damage along its length...

Page 3: ...hows the set temperature not the room temperature Sleep Press to set the air conditioner to run for 8 hours before it automatically returns to the previous setting When in the cooling mode and the sle...

Page 4: ...efficiency Energy Tip Keep the vent control in the closed position The room air will be filtered and circulated Air Direction To change the air direction remove the room cabinet Remove the 7 louver sc...

Page 5: ...e down arrow to set the indoor fan to cycle on off when the unit is heating or cooling Press the up arrow to set the indoor fan to run continuously This is shown in the second digit of the display Pre...

Page 6: ...SET mode or press MODE to continue setting other functions When Freeze Sentinel is activated it automatically provides heat without user interface This helps to prevent plumbing damage by turning the...

Page 7: ...nly Green High Speed Fan Green Low Speed Fan Red 24 V AC only EXT FAN CDC 24 VAC R FAN LO G FAN HI G REV VAL B COMP Y AUX HEAT W COMMON C Duct Mode The default setting for Mode 7 is OFF This setting i...

Page 8: ...t to ON for the unit to operate with a Class 2 Remote Wall Thermostat See the installation instructions supplied with the remote thermostat and Mode instructions on page 7 IMPORTANT The Zoneline therm...

Page 9: ...e the unit Use a vacuum to remove debris from the filter Use a damp rag to wipe down the filter and surrounding area after vacuuming Outdoor Coils The coils on the outdoor side of the Zoneline should...

Page 10: ...rough the filters from the back side Dry thoroughly before replacing NOTE The air filters are interchangeable and will fit in either the right or left side To remove the air filters To replace the air...

Page 11: ...dinances For personal safety this Zoneline must be properly grounded Protective devices fuses or circuit breakers acceptable for Zoneline installations are specified on the nameplate of each unit Do n...

Page 12: ...tors and gaskets that mount to the unit to direct the hot exhaust air away from the air intake to allow the unit to function properly The grille must have a 65 minimum free area Any vertical deflector...

Page 13: ...is done in accordance with these instructions and all electrical codes Branch Circuit and Proper GE Unit Amperage Rating Subbase Kit 15 RAK204D15P 20 RAK204D20P 30 RAK204D30P A power supply kit with L...

Page 14: ...use on 7000 BTUmodels The instructions provided with the selected subbase kit must be carefully followed It is the responsibility of the installer to ensure the connection of components is done in ac...

Page 15: ...nctionbox toattachconduitcomingfromthebranchcircuit Removetheknockout attachtheconduitandbringwires intothejunctionbox Leave6 ofwirefreeattheendof theconduittoallowconnectionstobemade 2 If a fuse and...

Page 16: ...reaker 4 70 4 53 KW 230 208 Volt Heater Wattage Power Supply Kits Circuit Protective Device 230 208 Volts RAK4157 15 Amp Time Delay Fuse or Breaker 2 40 2 32 KW RAK4207 20 Amp Time Delay Fuse or Break...

Page 17: ...ses are insulated Insulation kit RAK901L is available for use with RAB77A4 or existing uninsulated wall cases when needed NOTE For installation with a subbase or duct adapter see the instructions pack...

Page 18: ...rail along the unit top 1 then pushing it in at the bottom 2 4 Installation Instructions 18 NOTE There are several extra holes in the unit side flanges for installation in wall cases other than GE To...

Page 19: ...ding walls we recommend the use of RAD10 Drain Kit External Drain See the Installation Instructions in the RAD10 kit Internal Drain See the Installation Instructions in the RAD10 kit Type A screw for...

Page 20: ...terrupter Press the RESETbutton located on the power cord plug device is tripped or the box near the plug If the RESET button will not stay engaged discontinue use of the Zoneline and contact a qualif...

Page 21: ...f the warm enough during produces air that feels heat pump and warms with electric heat only heating operation cooler than desired NOTE use of this option will result in increased energy consumption T...

Page 22: ...will run regardless if the unit may be cooling or heating Other times the fan will run longer than the heating cooling cycle or kick on occasionally This is normal and is done to improve room comfort...

Page 23: ...due to unreasonable use including failure to provide reasonable and necessary maintenance Failure or damage resulting from corrosion due to installation in a coastal environment except for models tre...

Page 24: ...e hearing impaired please call 800 TDD GEAC 800 833 4322 Parts and accessories GEAppliances com Individuals qualified to service their own appliances can have parts or accessories sent directly to the...

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