GE Zoneline AZ85H12DAC Owner'S Manual Download Page 9

Indoor/Outdoor Coils

The exhaust coils on the Zoneline should be 

checked regularly. If they are clogged with dirt 

or soot, they may be professionally steam cleaned 

by your GE service center. You will need to remove 

the unit from the case to inspect the coils because 

the dirt build-up occurs on the exhaust side.

9

Safety 

Instructions

Operating 

Instructions

Care 

and 
Cleaning

Troubleshooting 

Tips

Consumer 

Support

Care and cleaning.

 

GEAppliances.com

Base Pan

In some installations, dirt or other debris may  

be blown into the unit from the outside and settle 

in the base pan (the bottom of the unit).

In some areas of the United States, a “gel-like” 

substance may be present in the base pan.
Check it periodically and clean, if necessary.

Turn off the Zoneline and disconnect the power supply before cleaning.

Outdoor coils

To maintain optimum performance, change the filter at least every 30 days.

Air Filters

The most important thing you can do to maintain 

the Zoneline is to change the filter at least every  

30 days. Dirty filters reduce cooling, heating  

and air flow.

Changing the filter will: 

Decrease cost of 

operation, save energy, prevent clogged heat 

exchanger coils and reduce the risk of premature 

component failure.
 

NOTICE: 

 Do not operate 

the Zoneline without the filter in place. If a filter 

becomes torn or damaged, it should be replaced 

immediately.

 

Operating without the filter in place or with  

a damaged filter will allow dirt and dust to reach 

the indoor coil and reduce the cooling, heating, 

airflow and efficiency of the unit.
Replacement filters should be purchased  

from your local retailer where air conditioner  

and furnace accessories are sold.
Filter size required is 20” x 20” x 1".

Have the coils cleaned regularly.

Unit-mounted filter

Remove filter

Access-panel with 

return air grille

Return air grille

Filter

Filter

To remove 

and replace 

the filter:

Drain

Clean the drain system regularly to prevent 

clogging.

Summary of Contents for Zoneline AZ85H12DAC

Page 1: ...and Heat Pump Models 8500 Series Owner s Manual and Installation Instructions GEAppliances com Zoneline Vertical Printed in China Write the model and serial numbers here Model ________________________ Serial _________________________ You can find them on a label on the front case panel Español For a Spanish version of this manual visit our Website at GEAppliances com Para consultar una version en ...

Page 2: ...gth or at either the plug or connector end n Product must be operated with the electrical plug supplied with the product Do not replace the electrical plug supplied with the product n If the receptacle does not match the plug the receptacle must be changed out by a qualified electrician n Unplug or disconnect the Zoneline at the fuse box or circuit breaker before making any repairs NOTE We strongl...

Page 3: ... if present NOTE The owner is responsible for setting the appropriate dip switches and connecting terminals Controls Dip Switches Dip Switches All Electric Heat Heat pump models only When this switch is enabled UP heat pump operation is locked out causing the unit to provide only electric resistance heat ALL I2 R All Electric Heat ALL I2 R All Electric Heat Heat pump models only FREEZ S Freeze Sen...

Page 4: ...ously Occupancy Sensor Field Supplied When this switch is enabled UP it allows the unit to utilize an infrared motion sensor and a door switch for occupancy detection This feature combined with field devices automatically cycles the unit between normal operation and a preset energy management operation FREEZE S Freeze Sentinel CONST FAN Constant ON Fan OCCUPIED Occupancy Sensor Duct The duct selec...

Page 5: ... to select the cooling limits The next three switches are used to control the heating limits Temperature limiting during COOL mode all temperatures shown in F UP DOWN Minimum Maximum NONE 1 2 3 60 85 1 2 3 64 85 1 2 3 66 85 2 1 3 68 85 2 3 1 70 85 1 2 3 NONE 72 85 1 3 2 74 85 3 1 2 76 85 Temperature limiting during HEAT mode all temperatures shown in F UP DOWN Minimum Maximum NONE 4 5 6 60 85 4 5 ...

Page 6: ... Zoneline operation No common busing is permitted A separate wire pair must be run from each separate controlling switch to each individual Zoneline Room Air Sensor Requires room air sensor kit RAVRMS When connected the room air sensor will allow utilization of the temperature limiting and freeze sentinel features NOTE If GE thermostat RAK148D1 RAK148P1 or RAK164D1 RAK164P1 is used with the unit t...

Page 7: ...together to automatically cycle the unit between normal and energy management operations Central Desk Control When connected the unit lock out is released and it can be turned ONor OFF with a switch located at the Central Desk Control A separate wire pair must be run from each separate controlling switch to each individual Zoneline A 24V AC circuit powers the CDC system No external power is requir...

Page 8: ...tructions Other features of your Zoneline About Heat Pumps on some models Heat pumps can reduce operating costs by exchanging heat from the outside air even when the outside temperature is below freezing and releasing that heat indoors To get the best economic benefit from your heat pump don t change the room thermostat setting very often Raising the heat setting 2 3 degrees will cause the Zonelin...

Page 9: ...he filter at least every 30 days Air Filters The most important thing you can do to maintain the Zoneline is to change the filter at least every 30 days Dirty filters reduce cooling heating and air flow Changing the filter will Decrease cost of operation save energy prevent clogged heat exchanger coils and reduce the risk of premature component failure NOTICE Do not operate the Zoneline without th...

Page 10: ...lled by a qualified electrician Follow the National Electrical Code NEC and or local codes and ordinances For personal safety this Zoneline unit and case must be properly grounded Protective devices fuses or circuit breakers acceptable for Zoneline installations are specified on the nameplate of each unit Do not use an extension cord with this unit Aluminum building wiring may present special prob...

Page 11: ...cordance with the NEC and local codes ordinances and regulations Power supply kit Recommended branch circuit wire sizes Nameplate maximum circuit AWG Wire breaker size size 15A 14 20A 12 30A 10 AWG American Wire Gauge Single circuit breaker from main box Based on copper wire single insulated conductor at 60 C NOTE Use copper conductors only FOR 230 208 VOLT CORD CONNECTIONS ONLY 1 Remove the front...

Page 12: ...CTION CHART on page 13 to select the appropriate kit It is the responsibility of the installer to ensure the connection of components is done in accordance with electrical codes Direct connection to branch circuit wiring inside the provided junction box must be made by connecting as follows in steps 1 3 below ATTACH CONDUIT Use the round knockout hole at the top of the junction box to install cond...

Page 13: ...0 240 VAC When connecting the Zoneline to a single phase circuit for 230V applications Connect the white and black leads of the Zoneline power supply kit to the branch circuit L1 and L2 leads The white lead of the power supply kit should be identified by the installer using electrical tape with some color other than green or white Connect the green lead of the power supply kit to the power supply ...

Page 14: ... 12 D x 193 4 W x 32 H RAVWP15 15 D x 193 4 W x 32 H Cutout Dimensions 20 W x 321 4 H Access Panel with Return Air Grille RAVRG1 Return Air Grille RAVRG2 Cutout Dimensions 28 W x 48 H Cutout Dimensions 203 8 W x 203 8 H OR Wall Thermostat Model Type Mechanical Thermostat Electronic Thermostat Heat Cool Models 4 wire 5 wire Heat Pump Models 6 wire 6 wire Check the thermostat instructions for correc...

Page 15: ... Filter bracket Secure platform to the floor Platform 231 4 x 231 4 square Min load capacity 175 lbs 4 min from front of case Unit installed through FRONT of case 5 min from front of case Unit installed through SIDE of case 3 min from two sides of case 5 for side install Plenum cutout 321 4 H x 20 W Drain fittings 3 4 Outside wall Platform Wall plenum Field supplied outer flashing 10 111 2 A B A M...

Page 16: ...depth 231 8 D Case height 31 E Condensate drains 3 4 connector Primary Drain Centerline of cutout is approximately 51 4 from left case wall and 81 2 from back case wall Secondary Drain Centerline of cutout is approximately 61 2 from left case wall and 51 4 from back case wall F Typical wall plug 6 12 above case G Room air sensor kit 10 long Outside wall Flex duct may be used for transitions only U...

Page 17: ... the option that best suits your installation requirements Follow the Installation Instructions provided with the return air grille accessory for installation details NOTE Use only one filter in the installation The filter may be installed on the unit or in the access panel door Unit mounted filter with a field supplied return air grille and access door panel RAVRG2 Return air grille RAVRG1 Access...

Page 18: ...3 4 W x 32 H RAVWP12 12 D x 193 4 W x 32 H RAVWP15 15 D x 193 4 W x 32 H 2 Make drain hole cutout s Primary Drain Centerline of drain is approximately 51 4 from left platform edge and 81 2 from back platform edge Secondary Drain Centerline of drain is approximately 61 2 from left platform edge and 51 4 from back platform edge 3 Place the platform in the utility closet with the following clearance ...

Page 19: ...E Flex duct can collapse and cause airflow restrictions Do not use flex duct for 90 bends or unsupported runs of 5 ft or more 3 Installation Instructions Your airflow should be balanced based on many factors such as available ESP room CFM and ductwork Consult an HVAC engineer for proper applications External static pressure ESP can be measured with a manometer or pitot tube Once this ESP is establ...

Page 20: ...e the unit to be slid into the case 2 Ground the unit to the case by installing the front case to unit hex bolt and discard the two case to unit side screw 5a Hex bolt Air discharge outlet Rigid ductwork Inside wall 20 Primary female drain fitting 3 4 Leveling legs INSTALL AND GROUND THE UNIT TO THE CASE UNIT INSTALLED THROUGH SIDE OF CASE 1 Slide the side of the unit into the case Push the unit a...

Page 21: ...ctions as appropriate of this manual for proper connections 3 Replace the case front panel by replacing the four front screws and the two top screws 6 Installation Instructions Thermostat Unit Connections 21 Maximum Wiring Length for Thermostat Connection to the Unit 66 ft for AWG 18 60 ft for AWG 20 40 ft for AWG 24 AWG American Wire Gauge CONNECT THE TOP DUCT 1 Install the duct onto the air disc...

Page 22: ...tat connections 3 Raise the top duct by turning all four case top duct adjusting screws counterclockwise 4 Remove the front and or side case to unit grounding screw if present 5 Slide the unit out of the case 22 FINAL CHECK Review this Checklist before restoring power Correct line voltage Single circuit only HVACR type breaker fuse Ductwork connected Case and unit level Wall plenum caulked Level F...

Page 23: ...ave a minimum of 65 free area Non GE grilles may be too restrictive for proper performance Consult your salesperson for assistance The air filter is dirty Change the filter at least every 30 days See the Care and Cleaning Air Filters section The room may have When the Zoneline is first turned on you need to been hot or cold allow time for the room to cool down or warm up Outdoor air is Set the ven...

Page 24: ...nel is set at fan cycle up This will cause the fan to cycle on and off with the compressor You may also hear a fan noise stop and start You may notice a few minutes delay in starting if you try to restart the Zoneline too soon after turning it off or if you adjust the thermostat right after the compressor has shut off This is due to a built in restart protector for the compressor that causes a 3 m...

Page 25: ...Safety Instructions Operating Instructions Care and Cleaning Troubleshooting Tips Consumer Support Notes GEAppliances com 25 ...

Page 26: ...Notes 26 Consumer Support Troubleshooting Tips Care and Cleaning Operating Instructions Safety Instructions ...

Page 27: ... and you may also have other rights which vary from state to state or province to province To know what your legal rights are consult your local state or provincial consumer affairs office or your state s Attorney General Warrantor General Electric Company Louisville KY 40225 For The Period Of GE Will Replace One Year Any part of the Zoneline which fails due to a defect in materials or workmanship...

Page 28: ...ut our Website today For the hearing impaired please call 800 TDD GEAC 800 833 4322 Parts and Accessories GEAppliances com Individuals qualified to service their own appliances can have parts or accessories sent directly to their homes VISA MasterCard and Discover cards are accepted Order on line today 24 hours every day or by phone at 800 626 2002 during normal business hours Instructions contain...

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