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Installation Instructions

6

Use the round knockout at the bottom of the
junction box to attach conduit coming from
the branch circuit. Remove the knockout,
attach the conduit and bring wires into the
junction box. Leave 6

of wire free at the end

of the conduit to allow connections to be made.

7

If a fuse and fuseholder are to be used, the
knockout at the top of the box is for mounting
a Buss Fuseholder. Be sure the fuse and
fuseholder are of the same rating as the branch
circuit. Leadwires at the fuse can be either
soldered in place or attached using UL-listed
1/4

female (receptacle) crimp connectors.

8

Reinstall the junction box by engaging the tab
at the lower rear, aligning the screw hole at the
top and driving the one screw until secure. Be
sure that all wire leads are inside the box and
not pinched between the box and the chassis.
The identified (ribbed) Neutral wire of the
cordset 

MUST

be connected to the white

Neutral wire of the branch circuit. The green
insulated ground wire from the chassis

MUST

be connected to the branch circuit

ground wire.

9

Make all wire connections by using
appropriate UL-listed electrical connectors
and techniques (black to black, white to white
and green to green).

10

Carefully tuck all wires and connections back
inside the junction box. Be sure there are no
loose connections or stray uninsulated wires
exposed.

11

Place the junction box cover in place. Replace
the four screws removed earlier and tighten
securely.

12

Discard the unused portion of the plug and
the cordset.

14

Conduit

Summary of Contents for Zoneline 2200

Page 1: ...erating Instructions The Controls on Your Zoneline Care of Product 19 Helpful Information Things That Are Normal 20 If Something Goes Wrong Before You Call For Service GE Service Numbers Warranty GE Appliances Zoneline Owner s Manual Zoneline Series Heat Pump Model 3200 Heat Cool Model 2200 GE Answer Center 800 626 2000 49 7359 ...

Page 2: ...rs here They are on a label behind the room cabinet on the base pan Model number Serial number Date of purchase Before using your Zoneline Need Help Before you call for service there are a few things you can do to help us serve you better Read this manual It contains instructions to help you use and maintain your Zoneline properly Save time and money Check the section titled If Something Goes Wron...

Page 3: ...rayed or otherwise damaged Unplug or disconnect the Zoneline at the fuse box or circuit breaker before making any repairs NOTE We strongly recommend that any servicing be performed by a qualified individual SAVE THESE INSTRUCTIONS 3 Replacing an existing unit For details see the Installation Instructions in the back of this manual IMPORTANT SAFETY INFORMATION READ ALL SAFETY INFORMATION BEFORE USI...

Page 4: ...conditioner instead of by the heat pump HIGH COOL and LOW COOL provide cooling with different fan speeds HIGH HEAT and LOW HEAT provide heating with different fan speeds LOW FAN or HIGH FAN provides air circulation and filtering without cooling or heating NOTE If you move the switch from a cool or heat setting to STOP or to a fan setting the unit has an automatic 3 minute delay before allowing the...

Page 5: ...iltered When set at OPEN some outdoor air will be drawn into the room This will reduce the heating or cooling efficiency 4 3 3 4 Ventilation Control Air Direction OPEN CLOSE To adjust the air direction remove the room cabinet Remove the 7 louver screws that hold the louvers in place Flip the louver section 180 replace the screws and the room cabinet Vent control Remove the room cabinet and flip th...

Page 6: ...freezing and releasing that heat indoors To get the best performance from your heat pump don t change the room thermostat very often Raising the heat setting 2 3 degrees will cause the Zoneline to use its electric heating elements in order to reach the new temperature setting quickly There is a three minute minimum compressor run time at any setting to prevent short cycling The indoor fan motor st...

Page 7: ...s switch is set at continuous fan DOWN at the factory to provide continuous fan operation in cool or heat modes Leaving the switch in the continuous fan setting allows continuous circulation of room air and will result in a more balanced temperature throughout the room If you want the fan to cycle on and off with the compressor or with the heater move the switch to cycle fan UP Fan Switch UP DOWN ...

Page 8: ...r soot they may be profes sionally steam cleaned a service available through your GE service outlet You will need to remove the chassis to inspect the coils because the dirt build up occurs on the inside Outdoor Coils In some installations dirt or other debris may be blown into the unit from the outside and settle in the base pan the bottom of the unit In some areas of the United States a jell lik...

Page 9: ...place the air filters CAUTION DO NOT operate the Zoneline without the filters in place If a filter becomes torn or damaged it should be replaced immediately Operating without the filters in place or with damaged filters will allow dirt and dust to reach the in door coil and reduce the cooling heating airflow and efficiency of the unit Replacement filters are available from your salesperson GE deal...

Page 10: ...Zonelines The RAK40 contains air deflectors and gaskets that mount to the chassis to direct the hot exhaust air away from the air intake to allow the unit to function properly The grille must have a 65 minimum free area Any vertical deflectors in the existing rear grille should be removed to decrease condenser air recirculation which can cause the unit to short cycle and lead to premature compo ne...

Page 11: ...n extension cord with this unit Aluminum building wiring may present special problems consult a qualified electrician When the unit is in the STOP position there is still voltage to the electrical controls Disconnect the power to the unit before servicing by 1 Removing the power cord if it has one from the wall receptacle or 2 Removing the branch circuit fuses or turning the circuit breakers off a...

Page 12: ...opriate amperage wall receptacle See below T Ta an nd de em m P Pe er rp pe en nd di ic cu ul la ar r L La ar rg ge e T Ta an nd de em m 15 Amp 20 Amp 30 Amp 230 208 Volt Electrical Supply Electrical wiring wall outlets 230 208 volts 12 1 Remove the room cabinet 2 Connect to electrical power 3 See the special instructions below for applicable supply voltages 4 Reinstall the room cabinet How to Con...

Page 13: ...right corner of the junction box serves to hold the corner in place This will help when the box is being reinstalled The cord will be coiled up inside the junction box 3 Measure 6 down the cord from the strain relief securing the cord to the chassis and cut the cord through at this point 4 Carefully split the cord insulation at the center for 2 so as to separate into three insulated wires Be caref...

Page 14: ...ower rear aligning the screw hole at the top and driving the one screw until secure Be sure that all wire leads are inside the box and not pinched between the box and the chassis The identified ribbed Neutral wire of the cordset MUST be connected to the white Neutral wire of the branch circuit The green insulated ground wire from the chassis MUST be connected to the branch circuit ground wire 9 Ma...

Page 15: ...s condensation from forming on the room side of the case The RAB71 wall case is insulated Insulation kit RAK901L is available for use with RAB77 or existing uninsulated wall cases when needed NOTE For installation with a subbase or duct adapter see the instructions packed with those kits Protective panel Slit Stiffener Install the Wall Case and the Exterior Grille 1 1 Carefully remove shipping tap...

Page 16: ...lated wall case is needed see Install the Wall Case and Exterior Grille section on the previous page Install the Unit into the Wall Case 3 Reinstall the room cabinet by hooking the top over the rail along the unit top then pushing it in at the bottom Replace the Room Cabinet 4 1 2 Installation Instructions ...

Page 17: ...tion UP DOWN 1 2 3 4 5 6 Electric Heat Option Model 3200 Series only Auxiliary controls Temperature limiting can reduce energy costs by limiting the lowest temperature that can be set for cooling and the highest temperature that can be set for heating Limiting the maximum and minimum settings prevents users from turning the control to the extreme heat or cool positions The normal full range of the...

Page 18: ...witch 5 you must have an Optional Interface Module kit See the Installation Instructions with accessory kit RAK0IM UP DOWN 1 2 3 4 5 6 Central Desk Control Load Shedding Switch 4 controls the All Time Low Fan and is only effective with a Remote Control Thermostat This function causes the indoor fan to operate at low speed If the switch is DOWN off the fan will run in high speed If the switch is UP...

Page 19: ...ooling mode unless the fan switch behind the room cabinet is set at fan cycle up This will cause the fan to cycle on and off with the compressor You may also hear a fan noise stop and start You may notice a few minutes delay in starting if you try to restart the Zoneline too soon after turning it off or if you adjust the thermostat right after the compressor has shut off This is due to a built in ...

Page 20: ...wer is restored set the mode control to the desired setting There is a protective time delay up to 3 minutes to prevent tripping of the compressor overload For this reason the unit may not start normal heating or cooling for 3 minutes after it is turned back on Problem Possible Causes What to Do Indoor airflow Make sure there are no curtains blinds is restricted or furniture blocking the front of ...

Page 21: ...oduced when the higher cost electric heat is used The fan switch may be set This causes the fan to blow room at continuous fan down temperature air even when the compressor or heater cycles off The continuous air movement provides better overall temperature control The Air Does Not Feel Warm Enough During Heating Operation The heat pump alone Use the Electric Heat Option This turns produces air th...

Page 22: ...22 Notes ...

Page 23: ...ng instructions con tained in this manual cover proce dures to be performed by any user Other servicing generally should be referred to qualified service person nel Caution must be exercised since improper servicing may cause unsafe operation Parts and Accessories If for some reason you are not happy with the service you receive here are three steps to follow for further help First contact the peo...

Page 24: ...ave other rights which vary from state to state To know what your legal rights are in your state consult your local or state consumer affairs office or your state s Attorney General Staple sales slip or cancelled check here Proof of original purchase date is needed to obtain service under warranty All warranty service will be provided by our Factory Service Centers or an authorized Customer Care t...

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