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GE Appliances Service Training

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TECHNICIAN

SERVICE MANUAL

Refrigerator

MODELS:

PTV15SAMR

PTU427SAMR

PTQ440SAMR

PTV16SAMR

PTU463SAMR

PTQ470SAMR

PTV19SAMR

PTU527SAMR

PTQ530SAMR

PTV20SAMR

PTU565SAMR

PTQ570SAMR

PTG440SAMR

PTG470SAMR

PTG530SAMR

PTG570SAMR

PUB NO. :

 

SPWR1027E

JULY 2001

Summary of Contents for PTG440SAMR

Page 1: ...____________ TECHNICIAN SERVICE MANUAL Refrigerator MODELS PTV15SAMR PTU427SAMR PTQ440SAMR PTV16SAMR PTU463SAMR PTQ470SAMR PTV19SAMR PTU527SAMR PTQ530SAMR PTV20SAMR PTU565SAMR PTQ570SAMR PTG440SAMR PTG470SAMR PTG530SAMR PTG570SAMR PUB NO SPWR1027E JULY 2001 ...

Page 2: ...r the interpretation of this information nor can it assume any liability in connection with its use WARNING To avoid personal injury disconnect power before servicing this product If electrical power is required for diagnosis or test purposes disconnect the power immediately after performing the necessary checks RECONNECT ALL GROUNDING DEVICES If grounding wires screws straps clips nuts or washers...

Page 3: ...MODELS MODEL COUNTRY PTU427SAMR PTU463SAMR PTU527SAMR PTU565SAMR AUSTRALIA NEW ZEALAND N A BANGLADESH N A CHINA N A HONG KONG N A INDIA PTG440SAMR PTG470SAMR PTG530SAMR PTG570SAMR INDONESIA THAILAND VIETNAM N A JAPAN N A KOREA N A MALAYSIA ...

Page 4: ...Page4 THE MANUAL COVERS THE FOLLOWING MODELS MODEL COUNTRY N A PAKISTAN PTV15SAMR PTV16SAMR PTV19SAMR PTV20SAMR PHILIPPINES PTQ440SAMR PTQ470SAMR PTQ530SAMR PTQ570SAMR SINGAPORE N A TAIHITI N A TAIWAN ...

Page 5: ...omatic Defrosting Finish Automatic Temperature control Automatic Adjustable No frost freezer Ö Ö Ö Ö Interior lamp 1 1 1 1 Caster 2 2 Common Evaporating pan 1 1 1 1 Ice storage box 1 1 1 1 Transparent plastic shelf 2 2 1 2 Twisted ice tray Twin ice cube maker Freezer Transparent door racks 2 2 2 2 Deodorizing device Ö Ö Ö Ö Multi air flow Ö Ö Ö Ö Chilled room Ö Ö Ö Ö Transparent shelf with steel f...

Page 6: ...R PTG470SAMR PTV15SAMR PTU427SAMR PTQ440SAMR PTG440SAMR Silver Ö Ö Ö Ö Color Black Ö Ö Ö Ö Rated voltage V Frequency Hz 240 VAC 50 Hz 220 VAC 50 Hz 220 VAC 60 Hz Rated input W 180 180 170 170 Refrigerant R 134a charging quantity 175g 165g 155g 155g Nte weight Kg 83 78 74 63 Poor material SS SS SS SS Source Comp Net weight Recessed handle Ö Ö Ö Ö ...

Page 7: ...term storage of frozen food Egg Storage Basket Can store 16 eggs Door Racks R Short term storage of refrigerated food Bottle Storage Rack Can store 5 bottles of beer or soda Regulator For regulation of the refrigerator PTV15SAMR PTU427SAMR PTQ440SAMR PTG440SAMR has 2 Transparent Plastic Shelves 3 Door Racks PTV16SAMR PTU463SAMR PTQ470SAMR PTG470SAMR has 3 Transparent Plastic Shelves 4 Door Racks P...

Page 8: ...term storage of frozen food Egg Storage Basket Can store 20 eggs Door Racks R Short term storage of refrigerated food Bottle Storage Rack Can store 5 bottles of beer or soda Regulator For regulation of the refrigerator PTV15SAMR PTU427SAMR PTQ440SAMR PTG440SAMR has 2 Transparent Plastic Shelves 3 Door Racks PTV16SAMR PTU463SAMR PTQ470SAMR PTG470SAMR has 3 Transparent Plastic Shelves 4 Door Racks P...

Page 9: ...rt the cover and cabinet with driver 3 1 2 Remove the screw and top hinge assy 3 1 3 Remove the F door assy slightly and remove it 3 1 4 Remove the center hingr and remove the R door assy 3 1 5 Remove the door liner top hinge cover top hinge screw center hinge fix screw door liner remove screw with driver door packing ...

Page 10: ...r and pull the connector 3 2 5 Remove EV cover screw and remove the EV cover 3 2 6 Remove the EV screw and up the EV assy 3 2 7 Remove the heater cover 3 2 8 Remove the screws 2 pcs 3 2 9 Rend the al foil and remove heater support 3 2 10 Removeheater F knob screw F louver F THM connector EV cover assy fan screw EV assy screw screw foil screw heater heater support heater cover ...

Page 11: ...EPLACEMENT OF F THERMO 3 3 1 Remove F THM screw 3 3 2 Remove F THM and replacement 3 4 REPLACEMENT OF DEFROST THERMO 3 4 1 RemoveD band 3 4 2 Remove D THM assy and replace it F THM screw THM tube defrost thermo fuse fan motor D band ...

Page 12: ...air louver assy 3 5 5 Remove the R control box scrwe 3 5 6 Remove the R control box assy 3 5 7 Remove the R air guide 3 5 8 Remove the damper thermo and replace R control box assy multi air louver lamp cover drain hole cover screw F knob lamp wiring cover lamp holder screw screw R air guide bottom damper thermo R knob sealer screw R air guide top B THM support R air guide sealer ...

Page 13: ... door switch from cabinet takinf care not to damage the cabinet door switch compressor charge pipe screw electric box fan fan motor for compressor rating label compressor cover terminal defrost timer 3 7 REPLACEMENT OF D TIMER 3 7 1 Remove electric box screw 3 7 2 Remove electric box 3 7 3 Remove D timer and replace ...

Page 14: ... Drainage Pipe Control box Drainage hole cover Drainage pipe Before opening the box After opening the box 3 9 4 Water Drainage i The water drainage adapter in the drawer should be cleaned every 6 months to 1 year to keep it from being obstructed Thisavoidspoordrainage and refrigeration ii Thewaterdrainedfromtherefrigerator is drained into the evaporation pan from the drainage system iii Water in t...

Page 15: ...ty and performance of the set Because these are important for maintaining the safety of the set COMPRESSOR TIMER RED BLUE BLUE BLACK BLACK GRAY GRAY BROWN BROWN YELLOW LAMP FAN MOTOR GREEN GREEN LAMP SWITCH F THM OCR WHITE WHITE ORANGE D THM DEFROST HEATER M S C P T C L FM CONDENSER FAN MOTOR FM TM 2 1 3 4 5 6 ...

Page 16: ...IV WIRING DIAGRAM RED BLUE BROWN ORANGE GRAY WHITE GREEN YELLOW YELLOW GREEN RD BU BW OR GY WT GR YW Y G Colour Code Table PTV15SAMR PTU427SAMR PTQ440SAMR PTG440SAMR PTV16SAMR PTU463SAMR PTQ470SAMR PTG470SAMR ...

Page 17: ...IV WIRING DIAGRAM RED BLUE BROWN ORANGE GRAY WHITE GREEN YELLOW YELLOW GREEN RD BU BW OR GY WT GR YW Y G Colour Code Table PTV19SAMR PTU527SAMR PTQ530SAMR PTG530SAMR PTV20SAMR PTU565SAMR PTQ570SAMR PTG570SAMR ...

Page 18: ...is frosted though the evaporator is frosted The frosted evaporator is defrosted automatically due to the function of defrosting timer and heater requiring no defrosting operation 5 1 2 Where is melted ice brought i Melted ice is brought into the evaporating pan at the bottom of the set and is evaporated here by the heat of sub condenser ii Besuretousetheevaporatingpan as inserted so as to be level...

Page 19: ... integrates running time of the compressor When it reaches 8 hours 50 min at 50Hz 10 hours 50 min at 60Hz the timer contact is changed to start defrosting 2 Defrosting Time 20 to 30 min Defrost thermostat ON Compressor stops Timer motor stops Figure F 2 The timer contact is changed to start defrosting the timer motor stops and power is supplied to the defrost heater It takes about 20 to 30 min to ...

Page 20: ...or at rest starts running During the operation time 2 min 48 sec 50Hz 2 min 60Hz defrosted water is drained outside the refrigerator 4 Cooling start Time approx 5 min Defrost thermostat OFF Compressor running Timer motor stops Figure F 4 Timer contact is changed to cooling operation and the compressor starts running and the timer motor stops Defrost thermostat contact becomes ON when it s cooled F...

Page 21: ...ed thermo fuse or opened circuit due to the defect of defrost thermostat When the above mentioned trouble occurs in cooling operation the timer motor does not run defrosting will not takeplace andconsequentlyfreezing is caused In the above mentioned condition when the timer shaft is turned by hand to defrost the timer motor runs during the operation time However the motor stops from the time when ...

Page 22: ...ange part of cabinet and the C partition plate preventing dew from being generated on the cabinet i D P condenser pipe may be felt hot if touched by hand while the compressor is in operation ii If you are asked about this please explain that the hot pipe serve to prevent the dew generation Hot pipe ...

Page 23: ...the timer by changing of source frequency 50Hz 60Hz 5 3 INSPECTION OF INITIAL STARTING 5 3 1 Inspection of cooling unit i Set the temperature control knob to MAX andcheckthatthecompressor starts to operate ii Check that cool air is blown out of the cold air outlet of the freezer and the refrigerator iii When the compressor does not work check that the timer is not set to defrost position iv It tak...

Page 24: ...LING UNIT Mark Refrigerant flow Mark Brazing portion Side condenser Hot pipe DP condenser Side condenser Back condenser Bottom condenser Evaporator Compressor Capillary tube Dryer Suction pipe Figure 1 Cooling Unit ...

Page 25: ...pressor consists of 111000 mm processing precision components and is sealed after producing without dust or humidity deal and repair with care 7 1 3 Note to Use i Be careful not to allow over voltage and over current ii No Strike If applying forcible power or strike dropping or careless dealing poor operation and noise may occur iii Use proper electric components appropriate to the compressor iv N...

Page 26: ...PTC elements generateheatcontinuously Therefore if PTC isn t cooled for a while after power off Motor can t operate again 7 2 4 Relation of PTC Starter and OLP i If power off during operation of CompressorandpoweronbeforePTC is cooled instant shut off within 2 min or reconnect a power plug due to misconnecting PTC isn t cooled and a resistance value grows As a result current can t flow to the sub ...

Page 27: ...ii When over voltage flows to Compressor motor Bimetal works by heating the heater inside OLP and OLP protects motor by cutting off current which flows to compressor motor 7 3 2 Role of OLP i OLP is attached to hermetic Compressor used to refrigerator and show case and prevents motor coil from being started in the Compressor iii Do not turn the Adjust Screw of OLP in any way for normal operation o...

Page 28: ...rtz tube E lectric tube 8 2 APPLICATION OF PLATINUM AS DEODORANT 8 2 1 A fan is used in the frost free refrigerator for refrigeration 8 2 2 The Platinum deodorizer is installed beneath the cooler at the cold air outlet that cools the freezer compartment Because the refrigerator is a sealed cabinet the rotating cool air is forced to rotate by the fan and cause odor to pass through the deodorizer 8 ...

Page 29: ...thermo sensor or by prro contacting point Operating When regulate D meter to cooling operation side is the compressor operating Is the temperature fuse melted Replace the temperature switch Not operated Operating No Is the temperature switch engaged Engaged Replace the temperature switch No Engaged Replace D meter Turn D time to right side till hearing two noises Short theoverload protector and se...

Page 30: ...ogged by impurities Replace the clogged parts Replace the drying filter Clean the freon circuit Yes Replace the compressor and drying filter Abnormal No Remove the pin from the connecting point and check if it has turned into black Check the circuit of main coil auxiliary coil and resistance value Check the leakage location When the inner side of compressor is too dirty it must be replaced Defecti...

Page 31: ...frigerator being too small No Adjust the storing place of refrigerator Yes The ambient temperature of the refrigerator being too high Avoid direct sun beam or move the gas stove away from the refrigerator No Yes Is the storing method of the food inside the storage room appropriate Yes Note if the food stored inside the storage room being too much No The clearance of door knob Adjust door and repla...

Page 32: ...f D meter Yes Defrost agent Yes Is the circuit at the defrost side of D meter working Replace D meter poor contacting point No Green black circuit of D meter No Short circuit at the temperature switch is the circuit of defrost heater working Is the circuit of water dripping tray working Is the circuit of temperature fuse working Is the circuit of defrost heater working Clean the water and impuriti...

Page 33: ...ning more moist bean curd vegetable fruit etc is placed at the inner side of shelve or the freshness keep chamber then the food would be easily frozen So it is necessary to change the storage method Confirm the cohesion of bumper thermostat Replace the bumpter thermostat Opened Yes Mist and frost formed at the top of freezing chamber and quick freezing chamber Forget to close the freezing chamber ...

Page 34: ...adjusted Yes Yes No Yes Inspect the vibration of compressor and adjust the rubber pad to reduce vibration Change the storage method of the food Yes No If any unusual noise of the fan upon opening the door Check if the fan is contacting EV cover or the grate Press down the fan to the end to confirm that the fan will not contact the grate Yes Yes Inspect the assembly of fan and grate and adjust it t...

Page 35: ...rol switch Electric current meter remains still Defrost switch 1 Poor practice Replace the defrost switch 1 Choking Replace the compressor 2 Short circuit between motors Replace the compressor Compressor 3 Broken auxiliary coil of the motor Replace the compressor 1 Poor practice Replace the starter Starter 2 Poor contacting point Contacting point be polished or replace with a new one Capacitor Bur...

Page 36: ...ressor fails to control the stop Other 4 Improper storage location Explanation for the customer Control switch Inappropriate position of turn button Explanation for the customer Electric power Voltage being too high Explanation for the customer 1 Too much food being stored Explanation for the customer Bigger power consumption Others 2 Improper storage location Explanation for the customer 1 Inappr...

Page 37: ...ir the freezing system 1 Poor clearance of door knob Be adjusted Door knob 2 Defective door knob Replace the door knob Evaporator Too thick of frost Explanation for the customer Control Switch Inappropriate position of the turn button Explanation for the customer Motor of the fan Fails to turn Defrost switch door opening and wiring be inspected repaired or replaced Condenser Being dirty or poorly ...

Page 38: ...tact Be adjusted 1 Inappropriate position of the evaporating tray Explanation for the customer Louder noise during the operation and at start stop Noise from the evaporating tray 2 Poor flatness of base Be adjusted 1 Poor let regulating Be adjusted Installation 2 The floor being too weak Explanation for the customer 1 Tubing contact Be adjusted Tubing 2 Poor shock absorption of the tubing Be adjus...

Page 39: ...rect using method Explanation for the customer Sweating at the outer surface Others 4 Poor generator being installed Improve the installation and replenish the insulation 1 Poor clearance of door sealing gasket Replace the door sealing gasket Door 2 Loosen door opening Be adjusted 1 Poorly sealed drainage valve Be adjusted Drainage device being clogged 2 Clogged drainage tube Clear for draining 1 ...

Page 40: ... explanation for the customer or use earthing terminal 1 Loosening fixed part Be adjusted 2 Poor practice Be adjusted Door hinges and stop level 3 Wearing Be adjusted Door knob Defective clearance Door be adjusted Door opening being not smooth Internal Slanted door Be adjusted or replaced 1 Broken wires Be adjusted 2 Poor lamp holder Be adjusted Others Door opening lamp not shown Lamp inside the r...

Page 41: ...ater temperature Intermittent raise of compressor temperature Fair heat dissipater temperature Low heat dissipater temperature Slight rise of heat dissipater temperature Discharge tube temp being not too high Discharge tube temp being not too high Low discharge tube temperature Low heat dissipater temperature No frosting sound and almost cannot be frosted Without flowing sound Without flowing soun...

Page 42: ...F HFC 134A SYSTEM 11 2 1 Cautions for changing freon CFC 12R HFC 134a i It is absolutely banned to use the freon containing flurochloromethane freon including the use for cleaning ii HFC 134acannotbeusedtogetherwith the dryer using CFC 12 Instead it must be exclusively used by changing to smaller freon particles the drying agent will be different iii It cannot be used together with the existing le...

Page 43: ...pmofsolubilitywhichislowerthan the original product the CFC 12 for compressor oil joint pressure gauge anti rust oil When mixing with the original oil system the residues will be separated from the capillary tube that has formed the cause of moist clogging Therefore it is prohibited to use the current tools for R 12 R 22 R50 instead the new and special tools for HFC 134a are used together with HFC...

Page 44: ...f oxygen will make ester become an oil base substance Chemical reaction will be developed by the oxidized oil and metal in producing fluoride metal which is one of the reasons of capillary tube clogging For this reason higher degree of vacuum is required 11 3 SYNOPSIS OF MAINTENANCE SEQUENCE FOR HFC 134A FREEZING SYSTEM 11 3 1 Reactions for CFC 12 Upon repairing the freezing system connect the com...

Page 45: ...on condense air from getting in iii Shorten the service time as indicated in the figure Operate by the tubing type as shown on the figure below 1st time vacuum extracting 5 min Fill the freon in 50 gr 2nd time vacuum extracting 20 min Fill the freon in req d amount Compound Pressure Gauge Additional valve Freon filling tank H pressure tube L pressure tube Freon tank Vacuum pump L H iv The tool can...

Page 46: ...illary tube Connect the nitrogen tank to the filling tank of compressor at the pressure of 80 Ñ104 pa approx 8kg cm2 and fill in the nitrogen for 3 5 seconds as indicated in the figure Weld all other tubing in addition to the connection part of dryer and capillary tube Weld the tubing connected to the dryer and capillary tube Engage the filling tank of compressor with the nitrogen tank at the pres...

Page 47: ...low nitrogen from back side heat dissipater Back side heat dissipater Fig 2 Nitrogen circulation at the high pressure side Blow nitrogen at the suction tube and dryer Low nitrogen at the compressor and filler tube Dryer Evaporator Suction tube Capillary tube Blow nitrogen from the suction tube Diversified dryer tubes H pressure side Blow nitrogen from the cooling tube of compressor Blow nitrogen f...

Page 48: ... Pressure Gauge Specially Used for HFC 134a Fig Sequence of valve operation Each valve means the operational sequence Means the closed condition of valve Means the opened condition of valve CB liquid side Diversified tube at the dryer side To the filling tube of compressor LB VB HB A Filling tank Vacuum pump L H ii Preparations a Fill the freon in the freon filling tank The required filling amount...

Page 49: ...Open the valves by 1 2 3 sequence c Vacuum extraction 5 minutes d After extracting vacuum for 5 minutes close HB VB valves and leave LB valve open HB L H VB e Open CB valve and let 50g of freon enter the freezing system from LB side the low pressure gauge be kept at 3 4 kgf cm2 of pressure at this time f Close both CB and LB valves g Loosen the nut of connection point A to discharge the air Confir...

Page 50: ...arge the freon from the system and at this time do not allow the air get into the system The pressure must not be lower than 1 0 kgf cm2 G HB L H Close the valve at pressure 1 0 kgf cm G 2 L H Close the valve at pressure 1 0 kgf cm LB j Lock the nut of connection point A indicated in 7 Open CB valve slightly to discharge the freon then close the purge in the tube A k Open VB valve of the vacuum pu...

Page 51: ... condition of valve after sealing the freon only LB valve is left open LB VB HB L H CB Vacuum pump stops L H CB LB VB LB L H q The high pressure gauge should be over 1 0 kgf cm2 G and then use the sealing wrench to seal the filling tube from this end Then remove the compound pressure gauge and seal the front end of the filling tube When sealing the filling tube at pressure below 1 0 kgf cm2 G the ...

Page 52: ... running the compressor confirm the coldness Confirm the temperature raise of discharge tube and back side heat dissipater Note HFC 134a of the aforesaid operation aims to reach high degree of vacuum and prevent the reverse flow of vacuum pump oil into the system The repairing tools used for the service of aforesiad HFC 134a must be exclusive and it is prohibited to substitute with the repairing t...

Page 53: ...Page53 XII PART LIST AND EXPLODED VIEW PTV15SAMR PTU427SAMR PTQ440SAMR PTG440SAMR ...

Page 54: ...Page54 XII PART LIST AND EXPLODED VIEW PTV15SAMR PTU427SAMR PTQ440SAMR PTG440SAMR ...

Page 55: ...9 DCAB 0721K2KQ CABIENT ASS Y E 1 7 54 DCAB 0721K2KY CABIENT ASS Y Q 1 8 36 DDOR 0622K2KQ R DOOR PU ASS Y E 1 8 61 DDOR 0622K2KY R DOOR PU ASS Y Q 1 9 75 DDOR 0620K2KQ F DOOR PU ASS Y E 1 9 11 DDOR 0620K2KY F DOOR PU ASS Y Q 1 10 39 FHNG 0017K2M0 BOTTOM HINGE ASS Y 1 11 71 GCOVH0057K2FS R CONTROL BOX Q 1 11 71 GCOVH0057K2FS R CONTROL BOX E 1 12 02 MSPR 0119K2E0 KNOB SPRING 2 13 26 NSTNP0063K2KQ BR...

Page 56: ... 84 MHNG 0002K2M0 TOP HINGE 1 21 57 MHNG 0064K2M0 CENTER HINGE 1 22 11 PAJS 0002K2FD ADJ LEG Q 2 22 11 PAJS 0002K2FD ADJ LEG E 2 23 14 PCOV 0002K2FQ 1 TOP HINGE COVER E 1 23 71 PCOV 0613K2FY TOP HINGE COVER Q 1 24 01 PCOV 0118K2FA LIGHT COVER Q 1 24 01 PCOV 0118K2FA LIGHT COVER E 1 25 15 PCOV 0155K2FS EV SCREW COVER Q 2 25 15 PCOV 0155K2FS EV SCREW COVER E 2 26 77 PCOV 0590K2FS F LOUVER Q 1 26 77 ...

Page 57: ...40 67 FPAN 0052K2ES ICE CUBE ASS Y Q 1 40 67 FPAN 0052K2ES ICE CUBE ASS Y E 1 41 22 LFRM 0087K2FS 1 ICE SLIDER Q 1 41 22 LFRM 0087K2FS 1 ICE SLIDER E 1 42 01 FCAG 0192K2FS BOTTLE STORAGE RACK Q 1 42 01 FCAG 0192K2FS BOTTLE STORAGE RACK E 1 43 32 UCOVP0077K2F0 1 CHILL ROOM COVER 1 44 35 UPAN 0071K2F0 F TRANSPARENT SHELF LARG E 1 45 88 UPAN 0073K2F0 CHILL ROOM 1 46 70 UPAN 0074K2F0 F TRANSPARENT SHE...

Page 58: ...ER ASS Y 1 59 35 FFRM 0023K2K0 1 BASE PLATE ASS Y 1 61 22 PCMPL0145K2K0 1 COMPRESSOR PTU427 PTQ PTG440SAMR 1 61 59 PCMPL0157K2K0 1 COMPRESSOR PTV15 PTV440SANR 1 62 50 PPIPC0003K2E0 1 CHARGE PIPE 1 63 22 LHLD 0261K2P0 1 MOTOR FIXED LARGE 1 64 20 LHLD 0263K2P0 MOTER FIXED SMALL 1 65 20 MSPR 0118K2E0 FAN SPRING 1 66 14 NFANP0066K2F0 FAN 1 67 30 FMOTR0070K2E0 FAN MOTOR 1 68 87 LHLD 0232K2F0 MOTOR FIXI...

Page 59: ... R KNOB SEALER 1 79 20 PSEL 0397K2E0 SEALER 1 80 62 PSEL 0746K2E0 R AIR GUIDE SEALER 1 81 65 RTHM 0171K2E0 DAMPER THERMISTOR 1 82 87 LSTP 0019K2FB 1 F DOOR STOPPER Q 1 82 45 LSTP 0019K2FQ 1 F DOOR STOPPER E 1 83 64 PPACG0394K2EB F DOOR PACKING Q 1 83 22 PPACG0394K2EQ F DOOR PACKING E 1 84 29 GLIN 0356K2P0 R DOOR LINER 1 85 01 LPLTM0716K2P0 R DOOR STOPPER PLATE 1 86 53 LSTP 0011K2FB 1 R DOOR STOPPE...

Page 60: ...HM ASS Y 1 100 69 QW VZ0877K2E0 1 COMP WIRING 1 101 87 RSTT 0058K2E0 STARTING RELAY 1 102 78 QSWTD0066K2E0 DEFROST TIMER 1 103 50 QW VZ0754K2E0 2 DEFROST TIMER WIRING 1 104 21 RGAD 0151K2E0 OVERLOAD RELAY 1 105 09 FMOTR0071K2E0 FAN MOTOR 1 106 20 MSPR 0118K2E0 FAN SPRING 1 107 03 NFANP0028K2FE FAN Q 1 107 03 NFANP0028K2FE FAN E 1 108 44 GLIN 0413K2P0 F DOOR LINER 1 109 46 JHNDM0014K2GA 1 F DOOR HA...

Page 61: ...Page61 XII PART LIST AND EXPLODED VIEW PTV16SAMR PTU463SAMR PTQ470SAMR PTG470SAMR ...

Page 62: ...Page62 XII PART LIST AND EXPLODED VIEW PTV16SAMR PTU463SAMR PTQ470SAMR PTG470SAMR ...

Page 63: ...1 DCAB 0722K2KQ CABIENT ASS Y E 1 7 36 DCAB 0722K2KY CABIENT ASS Y Q 1 8 18 DDOR 0623K2KQ R DOOR PU ASS Y E 1 8 43 DDOR 0623K2KY R DOOR PU ASS Y Q 1 9 75 DDOR 0620K2KQ F DOOR PU ASS Y E 1 9 11 DDOR 0620K2KY F DOOR PU ASS Y Q 1 10 39 FHNG 0017K2M0 BOTTOM HINGE ASS Y 1 11 71 GCOVH0057K2FS R CONTROL BOX E 1 11 71 GCOVH0057K2FS R CONTROL BOX Q 1 12 02 MSPR 0119K2E0 KNOB SPRING 2 13 26 NSTNP0063K2KQ BR...

Page 64: ...4 MHNG 0002K2M0 TOP HINGE 1 21 57 MHNG 0064K2M0 CENTER HINGE 1 22 11 PAJS 0002K2FD ADJ LEG E 2 22 11 PAJS 0002K2FD ADJ LEG Q 2 23 14 PCOV 0002K2FQ 1 TOP HINGE COVER E 1 23 39 PCOV 0002K2FY 1 TOP HINGE COVER Q 1 24 32 PCOV 0118K2FA LIGHT COVER E 1 24 32 PCOV 0118K2FA LIGHT COVER Q 1 25 15 PCOV 0155K2FS EV SCREW COVER E 2 25 15 PCOV 0155K2FS EV SCREW COVER Q 2 26 77 PCOV 0590K2FS F LOUVER E 1 26 77 ...

Page 65: ...IC BOX 1 39 19 FCAG 0191K2F0 DOOR RACKS 6 40 67 FPAN 0052K2ES ICE CUBE ASS Y Q 1 40 67 FPAN 0052K2ES ICE CUBE ASS Y E 1 41 22 LFRM 0087K2FS 1 ICE SLIDER Q 1 41 22 LFRM 0087K2FS 1 ICE SLIDER E 1 42 01 FCAG 0192K2FS BOTTLE STORAGE RACK Q 1 42 01 FCAG 0192K2FS BOTTLE STORAGE RACK E 1 43 32 UCOVP0077K2F0 1 CHILL ROOM COVER 1 44 35 UPAN 0071K2F0 F TRANSPARENT SHELF LARGE 1 45 88 UPAN 0073K2F0 CHILL ROO...

Page 66: ...GLASS PANEL 1 54 37 HGRL 0014K2F0 COMPRESSOR COVER 1 58 66 FCONS0102K2S0 SUB CONDENSER ASS Y 1 59 35 FFRM 0023K2K0 1 BASE PLATE ASS Y 1 61 22 PCMPL0145K2K0 1 COMPRESSOR PTU463 PTQ PTG470SAMR 1 61 59 PCMPL0157K2K0 1 COMPRESSOR PTV16 PTV470SAMR 1 62 50 PPIPC0003K2E0 1 CHARGE PIPE 1 63 22 LHLD 0261K2P0 1 MOTOR FIXED LARGE 1 64 20 LHLD 0263K2P0 MOTER FIXED SMALL 1 65 20 MSPR 0118K2E0 FAN SPRING 1 66 1...

Page 67: ... 51 LHLD 0203K2FS B THM SUPPORT Q 1 75 51 LHLD 0203K2FS B THM SUPPORT E 1 76 60 PGID 0049K2F0 R AIR GUIDE TOP 1 77 31 PGID 0050K2F0 R AIR GUIDE BOTTOM 1 78 76 PSEL 0221K2E0 R KNOB SEALER 1 79 20 PSEL 0397K2E0 SEALER 1 80 62 PSEL 0746K2E0 R AIR GUIDE SEALER 1 81 36 RTHM 0113K2E0 DAMPER THERMISTOR 1 82 87 LSTP 0019K2FB 1 F DOOR STOPPER Q 1 82 45 LSTP 0019K2FQ 1 F DOOR STOPPER E 1 83 64 PPACG0394K2EB...

Page 68: ...7 75 PPACG0396K2EQ R DOOR PACKING E 1 88 48 LBND 0012K2E0 D BAND 3 89 87 LHLD 0232K2F0 MOTOR FIXING RUBBER 2 90 04 LHLD 0250K2P0 MOTOR HOLDER 1 91 23 PCOV 0199K2FS 1 EVAPORTOR COVER Q 1 91 23 PCOV 0199K2FS 1 EVAPORTOR COVER E 1 93 43 PSEL 0702K2E0 EV COVER SEALER 1 94 58 PSEL 0728K2E0 EV COVER HOLE SEALER 1 95 41 QW VZ0733K2E0 1 F THM WIRING 1 96 47 QW VZ0779K2E0 1 MOTOR WIRING 1 97 10 RTHM 0179K2...

Page 69: ...104 21 RGAD 0151K2E0 OVERLOAD RELAY 1 105 09 FMOTR0071K2E0 FAN MOTOR 1 106 20 MSPR 0118K2E0 FAN SPRING 1 107 03 NFANP0028K2FE FAN Q 1 107 03 NFANP0028K2FE FAN E 1 108 44 GLIN 0413K2P0 F DOOR LINER 1 109 46 JHNDM0014K2GA 1 F DOOR HANDLE Q 1 109 46 JHNDM0014K2GA 1 F DOOR HANDLE E 1 110 10 JHNDM0016K2GA 1 R DOOR HANDLE Q 1 110 10 JHNDM0016K2GA 1 R DOOR HANDLE E 1 Remarks i MOD COL Model Color E Black...

Page 70: ...Page70 XII PART LIST AND EXPLODED VIEW PTV19SAMR PTU527SAMR PTQ530SAMR PTG530SAMR ...

Page 71: ...Page71 XII PART LIST AND EXPLODED VIEW PTV19SAMR PTU527SAMR PTQ530SAMR PTG530SAMR ...

Page 72: ...1 08 54 DDOR 0621K2KQ F DOOR PU ASS Y E 1 08 79 DDOR 0621K2KY F DOOR PU ASS Y WITH 19MM HANDLE Q 1 08 53 DDOR 1118K2KY F DOOR PU ASS Y WITH 22MM HANDLE Q 1 09 53 GCOVH0058K2FS R CONTROL BOX Q 1 09 53 GCOVH0058K2FS R CONTROL BOX E 1 10 21 FHNG 0018K2M0 BOTTOM HINGE ASS Y 1 11 53 PCOV 0220K2F0 WIRING COVER 1 12 26 NSTNP0063K2KQ BRADGE ASS Y Q 1 12 26 NSTNP0063K2KQ BRADGE ASS Y E 1 13 24 JKNB 0082K2F...

Page 73: ...026K2E0 BOTTOM HINGE SPACER 2 28 67PSPAP0049K2E0 CENTER HINGE SPACER 2 30 34QACC 1139K2E0 POWER PLUG PTU527 PTQ PTG530SAMR 1 30 01QACC 1145K2E0 POWER PLUG PTV19 PTV530SAMR 1 31 03QSW P0105K2E0 1 DOOR SWITCH 1 32 02MSPR 0119K2E0 KNOB SPRING 2 33 11PCOV 0106K2F0 ELECTRIC BOX 1 34 23NROLP0014K2FS V CASE ROLLER Q 2 34 23NROLP0014K2FS V CASE ROLLER E 2 35 58FCAG 0111K2F0 DOOR RACKS 5 36 12FCOVP0004K2K0...

Page 74: ...GE BUCKET Q 2 47 06UTNA 0018K2FA EGG STORAGE BUCKET E 2 48 21HGRL 0013K2F0 1 COMPRESSOR COVER 1 49 14NBRGP0003K2F0 1 HINGE BOSS 2 50 06FCAG 0112K2FS 1 BOTTLE STORAGE RACKS Q 1 50 06FCAG 0112K2FS 1 BOTTLE STORAGE RACKS E 1 51 29FCONS0109K2S0 SUB CONDENSER ASS Y 1 52 32FFRM 0020K2K0 3 CHASSIS ASSEMBLY 1 53 57PCMPL0159K2K0 COMPRESSOR PTU527 PTQ PTG530SAMR 1 53 41PCMPL0158K2K0 1 COMPRESSOR PTV19 PTV53...

Page 75: ...UPPORT Q 1 67 51LHLD 0203K2FS B THM SUPPORT E 1 68 05PGID 0038K2F0 R AIR GUIDE TOP 1 69 76PGID 0039K2F0 R AIR GUIDE B 1 70 76PSEL 0221K2E0 R KNOB SEALER 1 71 75PSEL 0397K2E0 1 SEALER 1 72 62PSEL 0746K2E0 R AIR GUIDE SEALER 1 73 77RTHM 0120K2E0 DAMPER THERM OS TAT 1 74 87LSTP 0019K2FB 1 F DOOR STOPPER Q 1 74 45LSTP 0019K2FQ 1 F DOOR STOPPER E 1 75 81PPACG0398K2EB F DOOR PACKING Q 1 75 39PPACG0398K2...

Page 76: ...EALER 1 87 41QW VZ0733K2E0 1 F THM WIRING 1 88 10RTHM 0179K2E0 F THM 1 89 28RTHM 0178K2E0 D THM ASS Y 1 90 05RGAD 0161K2E0 OVERLOAD RELAY 1 91 53RSTT 0069K2E0 START RELAY 1 92 50QW VZ0754K2E0 2 DEFROST TIMER WIRING 1 93 78QSWTD0066K2E0 DEFROST TIMER 1 94 20MSPR 0118K2E0 FAN SPRING 1 95 03NFANP0028K2FE FAN Q 1 95 03NFANP0028K2FE FAN E 1 96 30FMOTR0070K2E0 FAN MOTOR 1 97 47QW VZ0779K2E0 1 MOTOR WIRI...

Page 77: ...COV 0155K2FS EV SCREW COVER E 2 102 56 PSEL 0213K2E0 SEAL 1 103 26 GLIN 0414K2P0 F DOOR LINER 1 109 41 JHNDM0012K2GA 1 F DOOR HANDLE 22MM OLD Q 1 109 07 JHNDM0081K2GA F DOOR HANDLE 19MM NEW Q 1 110 42 JHNDM0015K2GA 1 R DOOR HANDLE 22MM OLD Q 1 110 89 JHNDM0083K2GA R DOOR HANDLE 19MM NEW Q 1 Remarks i MOD COL Model Color E Black Q Silver ii Recommended Spare Parts ...

Page 78: ...Page78 XII PART LIST AND EXPLODED VIEW PTV20SAMR PTU565SAMR PTQ570SAMR PTG570SANR ...

Page 79: ...Page79 XII PART LIST AND EXPLODED VIEW PTV20SAMR PTU565SAMR PTQ570SAMR PTG570SANR ...

Page 80: ... 08 54 DDOR 0621K2KQ F DOOR PU ASS Y E 1 08 79 DDOR 0621K2KY F DOOR PU ASS Y WITH 19MM HANDLE Q 1 08 53 DDOR 1118K2KY F DOOR PU ASS Y WITH 22MM HANDLE Q 1 09 53 GCOVH0058K2FS R CONTROL BOX Q 1 09 53 GCOVH0058K2FS R CONTROL BOX E 1 10 21 FHNG 0018K2M0 BOTTOM HINGE ASS Y 1 11 53 PCOV 0220K2F0 WIRING COVER 1 12 26 NSTNP0063K2KQ BRADGE ASS Y Q 1 12 26 NSTNP0063K2KQ BRADGE ASS Y E 1 13 24 JKNB 0082K2FS...

Page 81: ...OTTOM HINGE SPACER 2 28 67PSPAP0049K2E0 CENTER HINGE SPACER 2 30 34QACC 1139K2E0 POWER PLUG PTU565 PTQ PTG570SAMR 1 30 01QACC 1145K2E0 POWER PLUG PTV20 PTV570SAMR 1 31 03QSW P0105K2E0 1 DOOR SWITCH 1 32 02MSPR 0119K2E0 KNOB SPRING 2 33 11PCOV 0106K2F0 ELECTRIC BOX 1 34 58FCAG 0111K2F0 DOOR RACKS 6 35 06FCAG 0112K2FS 1 BOTTLE STORAGE RACKS Q 1 35 06FCAG 0112K2FS 1 BOTTLE STORAGE RACKS E 1 36 12FCOV...

Page 82: ... EGG STORAGE BUCKET Q 2 47 06 UTNA 0018K2FA EGG STORAGE BUCKET E 2 48 21 HGRL 0013K2F0 1 COMPRESSOR COVER 1 49 14 NBRGP0003K2F0 1 HINGE BOSS 2 50 23 NROLP0014K2FS V CASE ROLLER Q 2 50 23 NROLP0014K2FS V CASE ROLLER E 2 51 29 FCONS0109K2S0 SUB CONDENSER ASS Y 1 52 32 FFRM 0020K2K0 3 CHASSIS ASSEMBLY 1 53 57 PCMPL0159K2K0 COMPRESSOR PTU565 PTQ PTG570SAMR 1 53 57 PCMPL0159K2K0 COMPRESSOR PTV20 PTV570...

Page 83: ...HM SUPPORT Q 1 67 51LHLD 0203K2FS B THM SUPPORT E 1 68 05PGID 0038K2F0 R AIR GUIDE TOP 1 69 76PGID 0039K2F0 R AIR GUIDE B 1 70 76PSEL 0221K2E0 R KNOB SEALER 1 71 75PSEL 0397K2E0 1 SEALER 1 72 62PSEL 0746K2E0 R AIR GUIDE SEALER 1 73 19RTHM 0128K2E0 DAMPER THERMISTOR 1 74 87LSTP 0019K2FB 1 F DOOR STOPPER Q 1 74 45LSTP 0019K2FQ 1 F DOOR STOPPER E 1 75 81PPACG0398K2EB DOOR PACKING Q 1 75 39PPACG0398K2...

Page 84: ...EALER 1 87 41QW VZ0733K2E0 1 F THM WIRING 1 88 10RTHM 0179K2E0 F THM 1 89 28RTHM 0178K2E0 D THM ASS Y 1 90 05RGAD 0161K2E0 OVERLOAD RELAY 1 91 53RSTT 0069K2E0 START RELAY 1 92 50QW VZ0754K2E0 2 DEFROST TIMER WIRING 1 93 78QSWTD0066K2E0 DEFROST TIMER 1 94 20MSPR 0118K2E0 FAN SPRING 1 95 03NFANP0028K2FE FAN Q 1 95 03NFANP0028K2FE FAN E 1 96 30FMOTR0070K2E0 FAN MOTOR 1 97 47 QW VZ0779K2E0 1 MOTOR WIR...

Page 85: ...V 0155K2FS EV SCREW COVER E 2 103 26 GLIN 0414K2P0 F DOOR LINER 1 104 56 PSEL 0213K2E0 SEAL 1 109 07 JHNDM0012K2GA 1 F DOOR WITH 22MM HANDLE Q 1 109 36 JHNDM0081K2GA F DOOR WITH 19MM HANDLE Q 1 110 78 JHNDM0013K2GA 1 R DOOR WITH 22MM HANDLE Q 1 110 18 JHNDM0082K2GA R DOOR WITH 19MM HANDLE Q 1 Remarks i MOD COL Model Color E Black Q Silver ii Recommended Spare Parts ...

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