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GE MONOGRAM ZV800BJBB, Technical Service Manual, Page: 18 / 22

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GE MONOGRAM ZV800BJBB Technical Service Manual Download Page 18

– 18 –

Note:

 To make installation of the fan motor easier, 

tape the fan ground wire to the fan power cable.  
Insert the fan wiring through the power supply 
housing wire entry inlet.

12.  Grasp the fan motor assembly from the bottom. 

Remove the 4 Phillips-head screws that hold the 
fan motor to the fan housing. 

13. Carefully lower the fan motor assembly until 

clear.

Tape

Summary of Contents for MONOGRAM ZV800BJBB

Page 1: ...MODEL SERIES ZV800SJSS ZV800BJBB TECHNICAL SERVICE GUIDE GE Consumer Industrial Monogram 36 in Chimney Vent Hood PUB 31 9132 03 05 ...

Page 2: ... avoid personal injury disconnect power before servicing this product If electrical power is required for diagnosis or test purposes disconnect the power immediately after performing the necessary checks RECONNECT ALL GROUNDING DEVICES If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position an...

Page 3: ... Motor Assembly 17 Filters 10 Glass Visor 8 Installation Information 7 Introduction 4 Lights 12 Light Receptacles 13 Nomenclature 5 Power Supply Housing 15 Push Button Assembly 12 Push Button Controls 8 Schematics and Wiring Diagrams 21 Technical Data 6 Troubleshooting 19 Visor 10 Visor Tracks 11 Warranty 22 ...

Page 4: ...py is sleekly styled with a streamlined design seamless finished edges and front mounted touch controls Powerful ventilation A four speed 500 CFM fan blower with boost option captures the smoke and steam produced by high performance cooking equipment Multilevel halogen lighting Six levels of intensity from accent to ambient settings allow you to choose the lighting to match the cooking task or occa...

Page 5: ...etter designating the year repeats every 12 years Example T 1974 T 1986 T 1998 Z V 800 S J SS Monogram J Model Year S Stainless Steel B Black Features Vent SS Stainless Steel BB Black on Black Nomenclature Mini manual The mini manual is located behind the power supply housing cover The nomenclature tag is located underneath on the right side and is visible when the right side filter is removed This...

Page 6: ...ashers used to complete a path to ground are removed for service they must be returned to their original position and properly fastened GROUNDING SPECIFICATIONS Ground Path Resistance 0 10 Ω Max Insulation Resistance 250 Ω Min INSTALLATION REQUIREMENTS Electrical Supply The hood must be connected to an individual properly grounded branch circuit of 120 V 60 Hz and protected by a 15 or 20 amp circu...

Page 7: ...et installation Custom cabinet modification is required for recirculating operation Installation Information The vent hood is heavy Adequate structural support should be provided in all types of installations The hood should be secured to vertical studs in the wall or to a horizontal support Hood Dimension and Clearance Mounting Screws Vent Holes Mounting Screws Vent Holes Indoor Recirculation Vent...

Page 8: ... Grasp the visor and pull it out to remove steam more efficiently when cooking Push it back when not in use The vent fan and lights work with the visor in or out Cleaning To preserve and protect the fine finish regularly clean and polish the stainless steel exterior and visor with a commercially available stainless steel cleaner such as Stainless Steel Magic Stainless Steel Magic is available through...

Page 9: ...upply Housing Cover Canopy Visor Light Fan assembly Light 3 2 4 1 5 Power Supply Housing Components 1 Transformer 2 Triac 3 PTC Board 4 Capacitor 5 Power Control Board PCB Front View Shown with decorative duct cover removed Bottom View ...

Page 10: ...vented to the outside the air will be recirculated through an additional single disposable charcoal filter that helps remove smoke and odors To remove the charcoal filter first remove the 2 grease filters Grasp the front of the charcoal filter and pull it down and out To reinstall the charcoal filter insert the back edge into the rear center Push the front of the filter up and snap it in place in the hoo...

Page 11: ... track inward to clear the canopy then remove it 6 Remove the 2 Phillips head screws that attach the ribbon receptacle to the left track 7 Remove the single Phillips head screw that holds the black ribbon protector in place Right Side Track Canopy 4 Remove the 2 Phillips head screws and 7 mm hex nuts that attach the left track to the canopy 5 Slide the left track inward to clear the canopy Ribbon ...

Page 12: ...place by a bracket with 3 thumb screws Access to the push button assembly is located behind a cover on the underside of the visor To remove the push button assembly 1 Remove the 2 Phillips head screws that hold the access cover in place 2 Loosen the 3 thumb screws on the bracket that hold the push button assembly in place Do not remove the thumb screws 3 Remove the 2 Phillips head screws that atta...

Page 13: ...ht Receptacles The 2 light receptacles are recessed in the light shield and are located on the underside of the canopy Each receptacle consists of a bulb socket and glass cover WARNING Before replacing a receptacle disconnect electrical power to the hood at the main fuse or circuit breaker panel DO NOT touch a hot receptacle with bare hands or a damp cloth The glass cover and lightbulb should be a...

Page 14: ... let the upper duct section fall into the lower duct section Damage to the canopy can occur 2 Remove the two Phillips head screws one on each side that attach the upper section of the duct cover to the duct bracket or air deflector depending on installation 3 Carefully lower the upper duct section into the lower duct section 5 Grasp both sections of the duct cover and lift it up to clear the canopy...

Page 15: ...ing the resistance between the two in terminals black and brown wires Resistance should be greater than 1M Ω PTC Board The PTC board provides protection for the lighting circuit during momentary power surges It is located inside the upper component box Motor Capacitor The motor capacitor has a value of 25 µfd It is located inside the upper component box Upper Lower Power Supply Housing WARNING Com...

Page 16: ... as follows Insert screwdriver in the center of the space between the plug and connector receptacle on the PCB Push down on the screwdriver handle pivot blade about 5 degrees and pull out the plug at the same time 1 2 3 4 5 6 1 CN2 Transformer Primary 2 CN1 Fan Motor 3 CN3 Capacitor Fan Motor 4 CN5 Push Button Assembly Connector Ribbon 5 CN4A Triac 6 CN4B Transformer Secondary Caution Before reapp...

Page 17: ...4 Remove the duct cover See Duct Cover 5 Remove the power supply housing cover See Power Supply Housing 6 Remove the 4 Phillips head screws that hold the lower electrical component cover in place Remove the cover 7 Remove the bottom wire retention clamp 8 Disconnect the push button assembly ribbon connector from the power control board 9 Unplug the fan motor wiring connector from the power control...

Page 18: ... to the fan power cable Insert the fan wiring through the power supply housing wire entry inlet 12 Grasp the fan motor assembly from the bottom Remove the 4 Phillips head screws that hold the fan motor to the fan housing 13 Carefully lower the fan motor assembly until clear Tape ...

Page 19: ...ER MOTOR NO CHECK IF 120V AC IS PRESENT AT MOTOR TERMINAL BLOCK IN LEFT BLACK BOX NO YES ORDER MOTOR INSPECT PCB IN BLACKBOX NOTE 1 HOOD OK NO DONE ORDER INSTALL ENTRY DISPLAY ASSEMBLY CONTROL PCBS NO LIGHTS OK DONE NO HOOD LIGHTS FLICKERING YES YES CHECK MODIFY TRIAC CONNECTIONS HOOD LIGHTS FLICKERING YES NO ORDER INSTALL CONTROL PCBS LIGHTS ALWAYS ON YES NO REMOVE TRIAC ORANGE LEAD LIGHTS ON YES...

Page 20: ...ductors Speed Test Wires Wires Jumped Resistance ohms 5 at 68 F 20 C 1 red black blue orange 20 6 2 red black white orange 14 4 3 red white white orange 7 6 BOOST red black black orange 7 6 MOTOR TEST CHART FAN MOTOR TEST The fan motor is a 2 pole induction capacitor motor To test the resistance values of the fan motor windings 1 Access the PCB then disconnect the fan harness from CN1 See Power Su...

Page 21: ...ring Diagrams 42 0 42 3 2 2 2 7 2 7 2 7 2 7 2 7 2 7 6 6 6 2 2 54 7 4 7 4 5 5 2 3 4 42 5 5 5 7 4 7 4 2 5 2 2 7 7 4 4 2 4 2 2 93 2 02 33 2 2 5 4 7 6 4 0 7 2 3500 9 4 2 0 4 23 0 0 0 0 2 5 2 2 7 3 4 6 M 6 03 6 7 03 6 7 4 6 4 6 ...

Page 22: ...ates do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state To know what your legal rights are in your state consult your local or state consumer affairs office or your state s Attorney General Warrantor G...

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