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moisture.IQ User’s Manual

105

Chapter 9. Specifications

9.9 Probe Specifications

Moisture Image Series Probe (MISP or MISP2)

•

Type: Aluminum oxide moisture sensor probe and electronics module

•

Calibration: Each sensor is individually computer calibrated against known moisture concentrations,
traceable to national standards.

•

Process Temperature: -110 to +70°C (-166 to +158°F) dew/frost point temperature

•

Storage Temperature: 70°C (158°F) maximum

•

Operating Pressure: 5

μ

of Hg to 5000 psig

•

Flow Range

•

Gases:

Static to 10,000 cm/sec linear velocity at 1 atm

•

Liquids:

Static to 10 cm/sec linear velocity at 1 g/cc

•

Response Time:

<5 seconds for 63% step change in moisture content in either wet up or dry down cycle

•

Moisture Image Series Probe/Analyzer Separation: 915 m (3000 ft) with provided cable

Note:

Sale of the MISP probe was discontinued by BHGE in 2010 and it was replaced by the MISP2 probe.
Although the MISP probe can be used successfully with the moisture.IQ analyzer, there may be
communication issues when using long cables. Please contact our BHGE technical support team for
assistance.

•

Moisture Image Series Probe/Analyzer Cable: Unshielded, twisted pair, maximum loop resistance of 100

Ω

•

Built-in Temperature Sensor (optional):

•

Type:

Thermistor network

•

Operating Range:

-30 to +70°C (-22 to +158°F)

•

Accuracy: ±0.5°C overall

•

Built-in Pressure Sensor (optional)

•

Type:

Solid state/piezoresistive

•

Available Ranges: 30 to 300 psig, 50 to 500 psig, 100 to 1000 psig, 300 to 3000 psig, 500 to 5000 psig

•

Accuracy:

±1% of span

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Summary of Contents for moisture.IQ

Page 1: ...Moisture and Oxygen 910 298 Rev E September 2017 bhge com moisture IQ User s Manual ...

Page 2: ......

Page 3: ...tinue the product described at any time without notice or obligation Contact your BHGE representative for the most current information The Baker Hughes logo is a trade mark of Baker Hughes a GE company The GE Monogram is a trademark of the General Electric Company moisture IQ Multi Channel Moisture and Oxygen Analyzer User s Manual 910 298 Rev E September 2017 ...

Page 4: ... no content intended for this page ...

Page 5: ... 1 5 5 Long Term Storage Operational Stability 4 1 5 6 Interference Effects 4 1 5 7 Corrosive Materials 4 1 6 Sample System Guidelines 5 1 6 1 Moisture Sample Systems 5 1 6 2 Oxygen Sample Systems 6 1 7 Mounting the Hygrometer System 7 1 7 1 Mounting the Electronics Unit 7 1 7 2 Mounting a Sample System 7 1 7 3 Mounting the Oxygen Cell 8 1 8 Installing the Probes 9 1 8 1 Moisture Probes 9 1 8 2 Ad...

Page 6: ...t Weatherproof and Explosion Proof 43 3 6 Screen Configuration Weatherproof and Explosion Proof 44 3 7 Notifications Setup 45 3 8 Fault Alarm Setup 46 3 9 Module Setup 47 3 10 Service Menu Options 48 3 10 1 Software Update 48 3 10 2 Restart 48 3 10 3 Shut Down 48 Chapter 4 Using the Outputs Alarms and Logger Menus 4 1 Setting Up the Outputs 49 4 1 1 Configuring an Output 49 4 1 2 Testing the Selec...

Page 7: ...Modbus Connection 76 6 4 Connecting to an Ethernet LAN 77 6 4 1 Configuring the Ethernet TCP IP Connection 77 6 4 2 Capabilities of the Ethernet Connection 78 6 5 Configuring a VNC Connection 82 6 6 Configuring the Web Server 83 6 7 User Management Operations 84 6 8 Setting Up a Remote Connection to a PC 85 Chapter 7 Maintenance 7 1 Delta F Oxygen Cell Electrolyte 87 7 1 1 Checking the Electrolyte...

Page 8: ...pecifications 105 Appendix A Menu Maps A 1 The Settings Menu Map 109 A 2 The Outputs Alarms and Logger Menu Map 110 A 3 The Configuration Probe User Menu Maps 111 A 4 The Configuration Comms Menu Map 112 Appendix B Wiring Diagrams B 1 Terminal Blocks 113 B 2 Rear View Channel Configurations 114 B 3 Power Wiring 115 B 4 RS 485 Wiring 116 Appendix C Updating the moisture IQ Firmware C 1 Updating the...

Page 9: ...bsite at the following link www gemeasurement com sales terms and conditions Typographical Conventions Note These paragraphs provide information that provides a deeper understanding of the situation but is not essential to the proper completion of the instructions IMPORTANT These paragraphs provide information that emphasizes instructions that are essential to proper setup of the equipment Failure...

Page 10: ...y equipment applicable to the auxiliary equipment Examples include safety glasses protective headgear safety shoes etc Unauthorized Operation Make sure that unauthorized personnel cannot gain access to the operation of the equipment WARNING Auxiliary equipment may have both manual and automatic modes of operation As equipmentcanmovesuddenlyandwithoutwarning donotentertheworkcellofthisequipmentduri...

Page 11: ...uld impact health and the environment In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural resources we encourage you to use the appropriate take back systems Those systems will reuse or recycle most of the materials of your end life equipment in a sound way The crossed out wheeled bin symbol invites you to use those systems If you ...

Page 12: ...Preface x moisture IQ User s Manual no content intended for this page ...

Page 13: ...ontact information 1 2 Unpacking the moisture IQ Before beginning the installation unpack the unit and make sure all the parts and documentation listed on the packing slip are included Be sure to inspect each piece of equipment including the sample system for evidence of mishandling If anything has been damaged or is missing report this to the carrier and to BHGE immediately 1 3 Installing the moi...

Page 14: ...he probes within their maximum pressure and temperature ratings Although the moisture IQ may not need to be accessed during normal operation install the electronics unit at a convenient location for programming testing and servicing A control room or instrument shed are typical locations Locate the electronics unit away from high temperatures strong electrical transients mechanical vibrations corr...

Page 15: ... application The probe will measure the water vapor pressure in its immediate vicinity Therefore readings will be influencedbyitsproximitytothesystemwalls materialsofconstruction andotherenvironmentalfactors The sensor can be operated under vacuum or pressure and under flowing or static conditions See the following sections for the recommended environmental precautions 1 5 1 Temperature Range See ...

Page 16: ...n a clean dry location If the probe is saturated during storage refer to Moisture Condensation on page 3 before installing the probe For best performance do not store probes longer than one to two years from their calibration date 1 5 6 Interference Effects The sensor is completely unaffected by the presence of a wide variety of gases or organic liquids Large concentrations of hydrocarbon gases Fr...

Page 17: ...sic sample system consisting of an explosion proof housing with a sample cell a filter a flow meter a vent valve an inlet shut off valve and an outlet shut off valve The sample system components should not be made of any material that will affect measurements A sample system may include a filter to remove particulates from the sample stream or a pressure regulator to reduce or control the pressure...

Page 18: ... exceed 1 0 psig A 10 psig pressure relief valve installed upstream of the oxygen cell is required to prevent over pressure A flow meter is required to measure the flow A pressure gauge is required to measure the pressure A flow regulating or needle valve is required and should be located upstream of the sample cell A pressure regulator is required for sample gas supplies of 50 psig or greater If ...

Page 19: ...E sample systems are normally fastened to a metal plate that has four mounting holes BHGE can also provide the sample system in an enclosure if requested In either case fasten the sample system plate or enclosure with bolts in the mounting holes at each of the four corners If you ordered sample system outline and dimension drawings they will be included in your shipment Connect the sample system i...

Page 20: ...gure 3 below for mounting details Figure 3 Oxygen Cell Dimensions 5 00 127 0 MAX 40 6 4 0 25 0 62 15 8 38 1 1 50 1 05 26 7 53 3 2 10 MIN MAX 4 91 124 7 71 1 2 80 outlet gas Sample inlet gas Sample window level Electrolyte reservoir Electrolyte 9 4 0 37 52 1 2 05 31 2 1 23 26 9 1 06 14 0 0 55 MIN MAX 149 9 5 90 TEMPERATURE SENSOR CONN CONN SERVOMEX MAX ...

Page 21: ...ht thread insert it into the sample cell so it is perpendicular to the sample inlet Screw the probe into cell making sure not to cross thread it and tighten it securely Figure 4 below shows a typical moisture probe installation with the probe mounted in a BHGE sample cell Install any moisture probes with different fittings in the appropriate manner Figure 4 Typical Moisture Probe in Sample Cell No...

Page 22: ... cable 704 1362 00 shown in Figure 5 above connect one end of the cable to the MISP2 probe and connect the other end to the existing TF Series cable connector 4 At the moisture analyzer end of the TF Series cable locate the same TF Series cable and disconnect all flying leads from the pluggable connector 5 Locate the BLACK and WHITE wires of the TF Series cable and connect them to the moisture IQ ...

Page 23: ...e MISP2 probe and connect the other end to the existing M Series cable connector 4 At the moisture analyzer end of the M Series cable locate the same M Series cable and disconnect all flying leads from the pluggable connector 5 Locate theGREEN and RED wires of theM Series cable and connect them to theBLACK and WHITE wires at the MISP2 probe gray pluggable connector The GREEN wire is connected to t...

Page 24: ...essure is measured at the same point as the moisture measurement 1 8 5 Delta F Oxygen Cell Although the moisture IQ accepts other oxygen devices as auxiliary inputs it is designed to accept oxygen inputs directly from the Delta F Oxygen Cell There are three steps for installing the Delta F Oxygen Cell 1 Prepare the oxygen cell for operation 2 Calibrate the oxygen cell 3 Connect the oxygen cell to ...

Page 25: ... F Oxygen Cell on page 89 After you calibrate the oxygen cell connect it to the gas line as described in the following section 1 8 5 2 Connecting the Oxygen Sample System to the Gas Line To connect the oxygen sample system to the process line attach a 1 8 inch O D outside diameter tube to the 1 8 inch sample gas inlet fitting using a Swagelok or equivalent mating connector Avoid using plastic or r...

Page 26: ... In order to safely move the Chassis after cables are installed service loops for the Weatherproof units shall be at least 20 inches Service loops for the Explosion Proof units shall be at least 18 inches Make all connections to the back of the meter see Figure 8 on the next page The probe connections in the left two sections are for Module A Channels 1 2 3 The probe connections in the right two s...

Page 27: ...terminal block and to avoid damaging the pins on the connector pull the connector straight off not at an angle Make the cable connections while the connector is away from the unit and then push the connector straight on not at an angle when the wiring is complete Proper connections and cabling are extremely important for accurate measurement Use the correct cable type for each probe and make sure ...

Page 28: ...bration Data Sheet by a serial number The serial number is also engraved on the hex nut of the probe as shown in Figure 11 below Figure 11 Moisture Probe Serial Number The Moisture Image Series probe does not require any pre programming because it stores all the necessary setup data in its electronics module Therefore you can install a Moisture Image Series probe on any available channel After you...

Page 29: ...ies Probe to the electronics unit The M Series Probe may be located up to 600 m 2000 ft from the moisture IQ Before making the electrical connections connect the cable to the probe by inserting the bayonet type connector onto the probe and twisting the shell clockwise until it snaps into a locked position approximately 1 8 of a turn Wire the probe cable per the wiring diagram in Figure 12 below Th...

Page 30: ...f the back panel If you connect a probe to the wrong channel you can either reconnect the probe to the assigned channel or reconfigure the current channel as described in The Probe Configuration Screen on page 60 WARNING The M Series probe may not be capable of withstanding the 500V insulation rating This must be taken into account in any installation in which it is used Module A CH2 M Series Prob...

Page 31: ...must assemble the probe A Moisture Image Series probe may be shipped in two parts a probe and an electronics module each of which has its own serial number If you ordered more than one probe be sure to match each probe to its matching electronics module using the serial numbers listed on the probe Calibration Data Sheet To assemble a Moisture Image Series probe insert the probe into the probe conn...

Page 32: ...alled sensors to determine which channels already have probes assigned to them Figure 16 MIS Probe Connections Note Additional MIS probes may be connected to CH4 CH5 and CH6 in the Module B connector group on the right side of the back panel After you make the back panel connections connect the other end of the probe cable to the Moisture Image Series probe per the wiring diagram in Figure 17 Trim...

Page 33: ...nction of cable resistance foot length of cable and maximum sensor current output Since higher range sensors have a greater current output they have shorter acceptable cable lengths Larger gauge cable results in longer acceptable cable lengths Use Table 1 below to determine acceptable installation lengths for your application CAUTION Do not power up the moisture IQ without first establishing a gas...

Page 34: ...ass Weatherproof installation with optional Delta F sensors clamp a ferrite bead GE P N 222 031 to each Delta F cable on the inside of the enclosure Figure 19 Delta F Oxygen Cell Wiring WARNING The Delta F Oxygen Cell is BASEEFA approved for use in intrinsically safe areas when connected to a BASEEFA approved moisture IQ hygrometer Install the apparatus so that the terminals are protected to at le...

Page 35: ...ctor pull the connector straight off not at an angle make cable connections while the connector is away from the unit and push the connector straight on not at an angle when the wiring is complete Figure 20 Standard Delta F Oxygen Cell Note The temperature reading of the sensor is used for internal temperature compensation and does not require any user setup Table 2 Standard Delta F Oxygen Cell Co...

Page 36: ...bayonet type connector Fasten the bayonet type connector to the mating connector on the bottom of the weatherproof enclosure Connect the other end of the cable to the OXYGEN terminal block on the back of the moisture IQ Refer to Figure 18 on page 22 and Table 3 below for the required connections Table 3 Weatherproof Delta F Oxygen Cell Connections Connect To Delta F Enclosure Terminal Block To moi...

Page 37: ...the cable to the OXYGEN terminal block on the back of the moisture IQ and the other end to the terminal strip in the oxygen cell enclosure Feed the cable wires through one of the cable ports in the side of the explosion proof enclosure Refer to Figure 18 on page 22 and Table 4 below for the required connections Figure 21 Explosion Proof Delta F Oxygen Cell Table 4 Explosion proof Oxygen Cell Conne...

Page 38: ...ownstream from the oxygen cell Use 1 4 inch tubing or larger on the oxygen cell outlet and the relief valve outlet Both outlets should vent to atmosphere if possible CAUTION Establish a gas sample flow through the Delta F Oxygen Cell before you power up the system or damage may occur to the oxygen cell CAUTION Do not operate the Delta F oxygen cell for extended periods of time at oxygen concentrat...

Page 39: ...gas is non corrosive over the relief valve vent Cover and uncover the relief valve vent and verify that the flow meter shows no change in the flow rate Keep the relief valve closed during operation to minimize leakage in the sample system Figure 22 Gas Flow Schematic Optimum Inlet Pressure Limits 0 2 1 0 psig Optimum Sample Flow Range 2 0 2 5 SCFH should vent to atmosphere Sample Gas Outlet and Re...

Page 40: ...e connections AUX IN OUT and ALARMS that are rated for non hazardous area use Users set the voltage current for the auxiliary input and the electronics will automatically switch the circuits so the moisture IQ has no physical switch to toggle Figure 23 and Figure 24 below show the connections and wiring for auxiliary devices Figure 23 Auxiliary Connections Figure 24 Auxiliary Device Wiring Diagram...

Page 41: ...sture IQ has two Analog Outputs per channel Connect the outputs to the terminal blocks labeled REC A and REC B See Figure 23 for the terminal block location and Figure 25 for the wiring diagram Make connections for recorders using Table 5 Figure 25 Output Wiring Table 5 Output Connections Connect Output A To REC Terminal Block return pin A out out Connect Output B To REC Terminal Block return pin ...

Page 42: ...arm relay which is not channel specific Each alarm relay has single pole double throw contacts that consist of the following Normally Open NO Common C Normally Closed NC Table 6 and Figure 26 below list alarm wiring connections Figure 26 Alarm Wiring Table 6 Pin Designations for Relay Contacts Description Fault Alarm A Alarm B Normally Open 1 1 6 Common 2 2 7 Normally Closed 3 3 8 1 2 3 4 6 7 8 NO...

Page 43: ...nt Display Screen Note The moisture IQ is equipped with an automatic cooling fan This fan will activate as needed to maintain the proper temperature inside the enclosure The periodic sound of this fan running is normal 2 2 Measurement Display Components The measurement display screen shown in Figure 27 above is a touch screen which includes the following items Either 6 or 12 measurement displays p...

Page 44: ...screen from the Probe Configuration menu is shown in Figure 28 below Figure 28 Data Display Help Screen To access the context sensitive help information for any screen just tap the Help button on that screen 2 4 The Data Element Editor The display of any of the 36 data measurements available from the main screen may be individually configured by tapping on the desired measurement display This will...

Page 45: ...moisture IQ User s Manual 33 Chapter 2 Operation ...

Page 46: ...t the display to the default state Note The current selection for the toggled items is highlighted in blue As with all of the moisture IQ programming screens tap the Check button to save your new settings or tap the Cancel button to keep the previous settings 2 5 Initial Setup Before you can obtain accurate measurement data you must properly configure the moisture IQ and all attached probes This i...

Page 47: ...wing steps 1 Tap the Settings Menu button on the right side of the touch screen 2 Tap the Restart button in the Service section of the touch screen 3 At the confirmation screen shown in Figure 30 below tap the Yes button to restart the unit or tap the No button to cancel the request Figure 30 Restart Confirmation Screen ...

Page 48: ...n 2 Tap the Shut Down button in the Service section of the touch screen 3 At the confirmation screen shown in Figure 31 below tap the Yes button to shut down the unit or tap the No button to cancel the request 4 After the message It is now safe to shut down the unit is displayed on the touch screen use the On Off power switch at the lower left corner of the back panel to shut down the moisture IQ ...

Page 49: ...moisture IQ User s Manual 37 Chapter 2 Operation ...

Page 50: ...Chapter 2 Operation 38 moisture IQ User s Manual ...

Page 51: ...a can be collected The Settings menu is used to configure the display and to program the desired system settings Use the menu map in Figure 76 on page 109 and the display touch screen shown in Figure 32 below as guides while programming the Settings menu To begin tap the Settings menu button on the main measurement display screen and proceed to the following sections for instructions Figure 32 Set...

Page 52: ...rement displays The current setting is highlighted in blue To adjust the screen brightness tap the button at the right end of the Brightness slider to increase the screen brightness or the button at the left end of the slider to decrease the screen brightness until the desired setting is achieved The blue indicator bar on the slider indicates the current setting location After completing your sett...

Page 53: ...DD from the drop down list Tap the Time button and set the current time with the pop up Hours and Minutes counters Tap the Time Format button to toggle between the available formats 24 Hr or AM PM Tap the Number Format button and select either 1 234 567 or 1 234 567 from the drop down list to specify the format for displaying numbers After completing your settings either tap the Check button to sa...

Page 54: ...ate or Size Tap the name of any listed file to display detailed information about the file in the File Information box With a file name highlighted tap either the Int or Ext button under Transfer Options to specify the location for storing the selected file Int stores the file to the internal moisture IQ memory while Ext available only if an external USB drive is connected stores the file to a USB...

Page 55: ... the moisture IQ This feature allows the user to calibrate the LCD screen to their touch and angles of usage to optimize touch screen performance Figure 37 Screen Alignment Touch the symbol in its five locations the middle and all four corners of the screen After you have completed touching the locations simply tap anywhere in the screen to complete the calibration Note Ignore the Enter ESC instru...

Page 56: ...e the touch screen s sensitivity based on the thickness of the protective window Two other features allow for the touch screen s configuration in terms of X axis and Y axis to be flipped but are only used in extremely rare cases To adjust the screen s sensitivity based on thickness Figure 38 Screen Configuration Tap Thick The existing setting will be highlighted in blue Tap a setting above below t...

Page 57: ...e Notifications Setup Screen Tap the Calibration Reminder button to open a drop down list of options for selecting the interval None 6 Months 12 Months 18 Months or 24 Months between automated reminder notifications After completing your selection either tap the Check button to save your changes or tap the Cancel button to discard the changes and keep the original settings In either case you will ...

Page 58: ...gized and DeEnergized options This selection determineswhethertherelayisEnergized orDeEnergized fail safeoperation whenafaultconditionis detected The source of a fault is displayed in the fault list in Figure 40 above Note The fault alarm relay is tripped whenever any sensor is open shorted or disconnected It will also trip when an overheating condition is detected After completing your selection ...

Page 59: ...top of the screen Below the data boxes the Module Letter and the Available Channels for each sensor module are listed When an external USB drive containing a sensor module firmware update file is connected to the moisture IQ the Update Firmware button is enabled To update the sensor module firmware tap the Module to be updated and then tap the UpdateFirmware button The module firmware will be upda...

Page 60: ...to abort the update 3 The new software will be installed automatically and you will be prompted to tap a Restart button to complete the process Note Your system configuration settings will not be affected by the software update Figure 42 Software Update Confirmation Screen 3 10 2 Restart To restart i e reboot the moisture IQ system tap the Restart button Then tap either Yes or No at a confirmation...

Page 61: ...nels To configure these outputs refer to the menu map in Figure 77 on page 110 and tap the Outputs button on the right side of the main touch screen to open a screen similar to that shown in Figure 43 below Figure 43 Outputs Selection Screen 1 Tap the button for the desired Channel 1 6 and Output A or B 2 In the Measurement Selection section tap the Mode Unit and Type Current or Voltage buttons to...

Page 62: ...Figure 44 below Figure 44 Output Test Screen 2 Tap the text box and enter the desired Percent of Scale test value 0 120 Then tap the Check button to send the test value to the output 3 After about 5 seconds this reading should be as shown in Table 7 below 4 Repeat steps 1 3 for as many different test values as desired When you have finished testing the output tap the Exit button to return to the O...

Page 63: ...r the desired output Current or Voltage 2 Temporarily disconnect the load from the output signal wires The attach the digital multimeter to the signal wires either in series for Current mode or in parallel for Voltage mode with the load 3 Tap the Channel 1 6 and Output A or B to be trimmed and then tap the Trim button to open a screen similar to Figure 45 below Figure 45 Output Trim Screen 4 Tap t...

Page 64: ...sly the moisture IQ responds to them in the following order OxygenErrors MoistureErrors TemperatureErrors and then Pressure Errors Complete the following steps to configure the range error response of the selected output 1 Tap the desired Channel 1 6 and Output A or B and then tap the Range Error button to open a screen similar to Figure 46 below Figure 46 Range Error Setup Screen Output Response ...

Page 65: ...menu map in Figure 77 on page 110 and tap the Alarms button on the right side of the main touch screen to open a screen similar to that shown in Figure 47 below Figure 47 Alarm Selection Screen 1 Tab the button for the desired Channel 1 6 and Alarm A or B 2 In the Measurement Selection section tap the Mode Unit and Type In Band Out Band or Setpoint buttons to enter the desired settings for the ala...

Page 66: ...m A or B to be tested and then tap the Test button to open a screen similar to Figure 48 below Figure 48 Alarm Test Screen 2 Tap the Trip button to trip the alarm and verify that the alarm has been tripped 3 Tap the Reset button to reset the alarm and verify that the alarm has been reset 4 After you have finished testing the alarm tap the Exit button to return to the Alarm Selection screen ...

Page 67: ...If multiple Range Errors occur simultaneously the moisture IQ responds to them in the following order OxygenErrors MoistureErrors TemperatureErrors and then Pressure Errors Complete the following steps to configure the range error response of the selected alarm 1 Tap the Channel 1 6 and Alarm A or B and then tap the Range Error button to open a screen similar to Figure 49 below Figure 49 Range Err...

Page 68: ... log or tap the Pause button to temporarily suspend the log After a log is paused that button changes to a Start button Tap this button to resume a paused log or to start a new log The Transfer Log button is used to move a highlighted log file from the internal moisture IQ memory to a connected USB drive Tap the Transfer Log button and follow the instructions The Delete Log button is used to delet...

Page 69: ... Error and the Logging Interval in minutes seconds c Tap the Log Data button at the upper right corner of the Log Creator screen to open the Log Data screen d Highlight one of the 16 log measurement boxes and use the buttons at the top of the screen to specify the Channel Mode and Unit for that measurement e After you have finished configuring your log data tap the Return button to return to the L...

Page 70: ...Chapter 4 Using the Outputs Alarms and Logger Menus 58 moisture IQ User s Manual no content intended for this page ...

Page 71: ...ure IQ with the type of measurements you need the probe to make In addition if you want to use a constant value rather than a live input or if you want to apply a user function you must program the moisture IQ accordingly If you do not activate the probes or if you activate them incorrectly the meter will display No Probe or other error messages Refer to the menu map in Figure 78 on page 111 and t...

Page 72: ...nstant Value kH or M Series with Computer Enhanced Response M CER Note Only M Series PR probes will work with Computer Enhanced Response On the main display the measurement label will appear in blue Temp M Series MISP MISP2 MIS Constant Value kT Pressure MISP MISP2 MIS Auxiliary Input 1 Aux 1 Auxiliary Input 2 Aux 2 or Constant Value kP Oxygen GE01 GE09 O2 Percent PPM O2 Parts per Million PPB O2 P...

Page 73: ... Weight H2O PPMw RH Relative Humidity Rel Humidity MMSCFig Pounds of Water per Million Std Cubic Feet in Ideal Gas H2O MMSCFig Lbs MMSCFng Pounds of Water per Million Std Cubic Feet in Natural Gas H2O MMSCFng Lbs EquivDP CNG EquivalentDew FrostPointDegreesCelsiusin Natural Gas Equiv DP C Equiv DP F NG Equivalent Dew Frost Point Degrees Fahrenheit in Natural Gas Equiv DP F PPMv ng Parts Per Million...

Page 74: ... Bar g Bars Gauge Pressure Bar g mmHg Millimeters of Mercury Pressure mmHg FP FP Diagnostic Mode Pressure FP Auxiliary 1 mA Milliamps default Aux1 mA V Volts Aux1 V Scaled scale defined by the user in the calibration menu Aux1 Scaled Auxiliary 2 mA Milliamps default Aux1 mA V Volts Aux1 V Scaled scale defined by the user in the calibration menu Aux1 Scaled User Func1 6 User defined functions for e...

Page 75: ...gure 54 below Figure 54 Delta F Probe Configuration Screen The Delta F Oxygen Sensor probes are available in the two following types GE 1 through GE 9 which include temperature compensation O2 PPM O2 and PPB O2 which do not include temperature compensation To properly configure your Delta F Sensor probe use the information found on the label affixed to the sensor body Figure 55 below shows a sampl...

Page 76: ...ration probes will be attached 4 Tap the Lab Cal button to begin the low value calibration The system will check for an active AutoCal before proceeding The status should read Connect probe to channel X then click Read Connect your low value dummy probe to the M Series input on the corresponding channel of the moisture IQ module 5 Tap the Read button Wait up to a minute When complete the status wi...

Page 77: ...d as follows 1 From the Probe Configuration screen tap Auto Cal Setup button to access the Set Auto Cal Interval screen for the desired probe see Figure 57 below Figure 57 Set Auto Cal Interval Screen 2 Enter the desired number of hours 1 730 between Auto Cal runs 3 Tap the Save button to enter the new value into the moisture IQ or tap the Cancel button to retain the previous value ...

Page 78: ...iles To enter this calibration data proceed as follows 1 On the Probe Calibration screen select the Channel Number where a probe requiring calibration is attached Then tap the FIND button to display a list of all included probes by serial number 2 Scroll the list to find and select the data file matching the probe to be calibrated and tap the Save button The calibration data for that probe will be...

Page 79: ...e table are used to edit and arrange the calibration data as required Sort Tap this button to sort the data rows in ascending order by the left column Edit Value Tap this button and then tap a text box and enter the values from the relevant Calibration Data Sheet for each point specified using the calculator keys on the pop up keypad Continue entering or checking values for each input until you ha...

Page 80: ...e 59 Tag Setup 1 From the Configuration Menu screen tap the Tagging button to open the Tag Setup screen 2 Tap the Channel button and specify the channel for which the Tag should be applied 3 Tap the Mode button and select either Hygro Pressure Temperature Oxygen Aux 1 or Aux 2 from the drop down list 4 Tap the text bar to enter the tag for the selected Channel and Mode Tap the Save button after en...

Page 81: ... Saturation Constants see Entering Saturation Constants on page 73 5 4 1 Entering User Functions User Functions permit the programming up to four mathematical equations on each channel Any parameter on any channel can be used to calculate a different parameter To enter a new user function or to edit an existing function complete the following steps 1 Tap the User Function button on the Configurati...

Page 82: ...ion Also you may tap the Clear All button at any time to start over The Copy and Paste buttons at the top right corner of the screen may be used to duplicate information from one user function to another to avoid entering the same information multiple times Note To assist in entering the user function the current definition is shown at the bottom center of the User Function Setup screen as the fol...

Page 83: ...e Setup Screen To set up a user table complete the following steps 1 Tap the button at the upper left of the screen to select the table name TableA through Table F from the drop down list 2 The table may contain from 2 10 rows Use the Insert Row and Delete Row buttons to configure the table with the desired number of rows 3 To enter or edit the data in the table tap the desired table cell to highl...

Page 84: ...The specified values will then be used as a constant multiplier for that measurement type in all future meter calculations IMPORTANT Before the moisture IQ can use the constants entered above the probe type on the specified channel must be properly configured for Constant Value kH kT or kP as described in The Probe Configuration Screen on page 60 3 If desired tap the kxppmv text box to enter a con...

Page 85: ...mw moisture values for an organic liquid with the moisture IQ saturation values Cs as a function of temperature must be entered in the Cs Table shown in Figure 64 below Figure 64 Cs Table Henry s Law Screen To enter the Cs values for your application complete the following steps 1 Tap the Channel button and specify the channel for which the Cs curve should be applied 2 Use the Insert Row and Remov...

Page 86: ...cation complete the following steps 1 Select Manual Entry 2 Tap the Channel button and specify the channel for which the Cs curve should be applied 3 Use the Insert Row and Remove Row buttons to configure the table with up to 10 rows 4 To enter or edit the data in the table tap the desired table cell to highlight it in blue Then tap the Edit Value button to enter the data for that cell Repeat this...

Page 87: ...onfiguring the Web Server on page 83 User Management see User Management Operations on page 84 6 2 Configuring the Serial Port IMPORTANT For proper communications the serial port settings for the moisture IQ must be the same as those for the device connected to the moisture IQ serial port To configure the moisture IQ serial port complete the following steps 1 From the Configuration Menu screen see...

Page 88: ...n see Figure 52 on page 59 tap the Modbus button to open a Modbus Setup screen similar to Figure 68 below Figure 68 Modbus Setup Screen 2 If the Enabled Disabled button indicates that the Modbus connection is currently Enabled tap this button to Disable the Modbus connection changes to the settings can only be made when the connection is Disabled 3 Tap the second button to choose Modbus RTU or Mod...

Page 89: ...ration Protocol DHCP to obtain an address from a DHCP server or router No further address configuration is required To configure the moisture IQ TCP IP connection complete the following steps 1 From the Configuration Menu screen see Figure 52 on page 59 tap the TCP IP button to open a TCP IP Setup screen similar to Figure 69 below Figure 69 TCP IP Setup Screen WARNING he Ethernet capabilityprovide...

Page 90: ...tomatically assigned addresses are visible on this screen 5 After the TCP IP connection has been configured tap the Check button to save your settings Then tap the Return button to return to the Configuration Menu 6 4 2 Capabilities of the Ethernet Connection IMPORTANT The Web Server opens Port 80 when it is Enabled IMPORTANT The VNC1 connection opens port 5900 user configurable when Enabled The m...

Page 91: ...to the moisture IQ enable unauthorized access to the moisture IQ or possibly expose the network to unauthorized users The default login credentials for the Admin account are User name Admin Password password IMPORTANT It is IMPERATIVE that the Admin password be changed as soon as possible Only the Admin can add modify or remove the other user accounts To log in as the Admin select Configuration Us...

Page 92: ...ul login the Web User Management screen shown in Figure 71 below is opened Figure 71 Web User Management Screen Tap the Change Password button to enter and confirm a new password for the Admin account CAUTION Record the new Admin password immediatelyand keep it in a safe and secure location It is NOT POSSIBLE to obtain a lost or forgotten Admin password ...

Page 93: ...w the TCP IP connection status View the Ethernet option firmware version serial port and network diagnostics The default login credentials for the Operator account are User name Operator Password password The Operator password should be changed at the earliest opportunity The steps for changing the Operator password are the same as for changing the Admin password see previous section Select the Op...

Page 94: ... currently Enabled tap this button to Disable the VNC Server changes to the settings can only be made when the VNC Server is Disabled 3 Tap the Listen on Port button and enter the appropriate Port Number Then tap the Check button to save the value and tap the Return button to return to the VNC Setup screen In most cases the default Port 5900 should be used Note The Password and Accept Connections ...

Page 95: ...cates that the Web Server is currently Enabled tap this button to Disable the Web Server changes to the settings can only be made when the Web Server is Disabled 3 Tap the Port button and enter the appropriate Port Number Then tap the Check button to save the value and tap the Return button to return to the Web Server Setup screen In most cases the default Port 80 should be used 4 Tap the Web Serv...

Page 96: ...rd Then tap the Check button to enter your password 4 Tap the Log In button to open the Remote User Management screen see Figure 71 on page 80 5 To add a new user up to three total tap the Add User button in the top right corner of the screen Then complete the User Password and Confirm Password text boxes When finished tap the Check button and then the Return button 6 To Set User Access tap the Us...

Page 97: ...n on page 82 and ensure that the VNC Server is Enabled 4 Use a standard ethernet cable to connect the ethernet port on the back of the moisture IQ to the LAN Then open the TCP IP Setup screen and record the IP Address shown in the text box 5 From the PC go to the RealVNC web site and download the VNC Viewer Then launch the VNC Viewer and enter the recorded moisture IQ IP Address when prompted see ...

Page 98: ...Chapter 6 Setting Up Communications 86 moisture IQ User s Manual no content intended for this page ...

Page 99: ...of operating the moisture IQ particularly when monitoring dry gases there may be a gradual loss of water from the electrolyte The electrolyte level should be checked at regular intervals to ensure that the cell is always operating properly This section describes how to check and replenish the electrolyte in the oxygen cell Note Some applications require that the electrolyte be changed periodically...

Page 100: ...s Figure 75 Electrolyte Level for the Delta F Oxygen Cell 7 1 2 Replenishing the Electrolyte Once the oxygen cell receives the initial charge of electrolyte you should monitor the level regularly DO NOT let the fluid level drop below the MIN level mark on the window To raise the fluid level in the reservoir add DISTILLED WATER slowly in small amounts Check the level as you add the distilled water ...

Page 101: ... of the original MIS probe both the sensor and the electronics module to the factory for recalibration However you should verify that the calibration data entered at the factory is correct see The Probe Configuration Screen on page 60 If you sent only the sensor part of the original Moisture Image Series probe to BHGE without the module you must enter the calibration data manually 7 3 Calibrating ...

Page 102: ... cell 2 Read the PPMv value If it is correct your oxygen cell does not need calibration If the reading is incorrect you must calculate the new span reading x from the following equation where OXc Correct PPMv for the calibration gas OX0 Zero value in PPMv OX1 Span value in PPMv IOc Actual reading for the calibration gas in μA IO0 Zero value in μA x New span reading in μA See the Calibration Data S...

Page 103: ... based on a reference nitrogen measurement can be derived for each background gas because the diffusion rate for a typical background gas is stable and predictable and because the oxygen cell response is linear For example Table 9 below lists the calibration values at two points for a specific oxygen cell calibrated with nitrogen as the background gas Such data is supplied with the oxygen cell and...

Page 104: ...drogen H2 1 64 1 96 2 38 1 35 Helium He 1 72 2 13 2 70 1 39 Methane CH4 1 08 1 09 1 11 1 05 Ethane C2H6 0 87 0 84 0 81 0 91 Propylene C3H6 0 91 0 88 0 87 0 93 Propane C3H8 0 79 0 76 0 72 0 58 Butene C4H8 0 69 0 65 0 60 0 77 Butane C4H10 0 68 0 63 0 58 0 76 Butadiene C6H6 0 71 0 66 0 62 0 79 Acetylene C2H2 0 95 0 94 0 93 0 97 Hexane C6H14 0 57 0 52 0 89 0 67 Cyclohexane C6H12 0 64 0 58 0 54 0 72 Vi...

Page 105: ...the possible causes WARNING Donotattempttotroubleshoot themoisture IQ beyond theinstructions in this section If you do you may damage the unit and void the warranty Table 11 Screen Messages and the Possible Causes Screen Message Possible Cause System Response Action CHANNEL NOT AVAILABLE Module not installed None Select a different channel NO PROBE Unit has not been configured for the probe activa...

Page 106: ...n attempted illegal operation such as the square root of 2 Error message Check logic of user function f Missing User function has missing operand for an operator Error message Check user function f Extra User function has extra operand or missing operator Error message Check user function f Missing Op User function has missing operator or extra operand Error message Check user function f Extra Op ...

Page 107: ...gnal from the probeexceedsthecapacity of the analyzer electronics Alarms and outputs respond as programmed Refer to Chapter 4 If measurement is not expected to be above scale check wiring for shorts and if none are apparent send probe to BHGE forevaluation Cal Error During Auto Cal an internal reference is found to be outside its acceptable range Signal Error has occurred Alarms and outputs respon...

Page 108: ... process conditions cause readings to vary If sampling point and main stream conditions are the same checksamplesystempipes andanypipe between the sample system and main stream for leaks Also check sample system for adsorbing water surfaces such as rubber or plastic tubing paper type filters orcondensed watertraps Remove orreplace contaminating parts with stainless steel parts Sensor or sensor shi...

Page 109: ...the moisture IQ Screen always reads the driest lowest programmed moisture calibration value while displaying dew frost point Open circuit on sensor Return probe to factory for evaluation Non conductivematerialis trappedundercontactarm of sensor Clean the sensor and the sensor shield as described in document 916 064 Basic Hygrometry Principles Then reinstall the sensor If the low reading persists r...

Page 110: ...Chapter 8 Troubleshooting 98 moisture IQ User s Manual no content intended for this page ...

Page 111: ...m Relay 1 available not channel specific Dimensions w x h x d Weights and IP NEMA Rating Rack Mount 482 x 133 x 357 mm 19 0 x 5 2 x 14 1 in 11 2 kg 24 7 lb Bench Mount 440 x 133 x 357 mm 17 4 x 5 2 x 14 1 in 10 4 kg 22 9 lb Panel Mount 542 x 201 x 357 mm 21 4 x 8 0 x 14 1 in 11 3 kg 25 0 lb Weatherproof Stainless Steel 508 x 508 x 229 8 mm 20 0 x 20 0 x 9 05 in 24 9 kg 55 lb IP 66 Type 4X Weatherp...

Page 112: ...C 166 F Accuracy Dew Frost Point 2 C 3 6 F from 10 to 65 C 50 to 85 F 3 C 5 4 F from 66 to 80 C 86 to 112 F Repeatability Dew Frost Point 0 5 C 0 9 F from 10 to 65 C 50 to 85 F 1 0 C 1 8 F from 66 to 80 C 86 to 112 F Operating Pressure 5 of Hg to 5000 psig 345 bar limited by optional pressure sensor see Full Scale Ranges Available on page 101 9 3 Temperature Measurement Type Optional thermistor bu...

Page 113: ...0 psig 300 to 3000 psig 500 to 5000 psig Accuracy 1 of full scale Pressure Rating Three times the span of the available range to a maximum of 7500 psig 518 bar 9 5 Oxygen Measurement Type Electrochemical sensor Ranges Available 0 to 0 5 5 50 ppm 0 to 1 10 100 ppm 0 to 10 100 1000 ppm 0 to 100 1000 10 000 ppm 0 to 50 500 5000 ppm 0 to 5 0 to 10 0 to 25 Accuracy 1 full scale ranges 0 2 5 PPMv 5 full...

Page 114: ... combinations simultaneously using text and or graphics Operating Temperature 20 to 60 C 4 to 140 F Storage Temperature 40 to 70 C 40 to 158 F Auto Calibration Occurs on power up and at user selectable time intervals Warm up Time Meets specified accuracy within 5 minutes of turn on Data Logging Up to six simultaneous logs per storage device with up to 16 parameters each stored in 4 GB Micro SDHC ...

Page 115: ...s Choice of RS232 or RS485 serial communications port Available baud rates include 9600 19200 38400 57600 115200 USB A Compliant to USB 1 1 master host for USB storage USB B Compliant to USB 1 1 slave factory use only Ethernet RJ 45 supports 10BASE T and 100BASE TX Alarm Relays Six per 3 CH module two per 1 CH module 1 Form C relay SPDT rated for 2 amps at 28 VDC 28 VAC Available for high and low ...

Page 116: ...zers Thermal Conductivity Analyzers Flowmeters Pressure Transmitters Temperature Transmitters etc Resolution 16 bits Moisture Sensor Probes BHGE types M Series Moisture Image Series and MISP2 Temperature Sensor Thermistor optionally supplied as part of the moisture probe assembly Pressure Transmitter A pressure transducer is optionally available for Moisture Image Series probes BHGE P40 P40X or eq...

Page 117: ... moisture content in either wet up or dry down cycle Moisture Image Series Probe Analyzer Separation 915 m 3000 ft with provided cable Note Sale of the MISP probe was discontinued by BHGE in 2010 and it was replaced by the MISP2 probe Although the MISP probe can be used successfully with the moisture IQ analyzer there may be communication issues when using long cables Please contact our BHGE techn...

Page 118: ...0 to 70 C 166 to 158 F Storage Temperature maximum of 70 C 158 F Operating Pressure depends on mount M1 5 microns Hg to 75 psig M2 5 microns Hg to 5000 psig Flow Range Gases From static to 10 000 cm sec linear velocity at 1 atm Liquids From static to 10 cm sec linear velocity at density of 1 g cc Built in Temperature Sensor Type Non linear thermistor Range 30 C to 70 C 22 F to 158 F Accuracy 0 5 C...

Page 119: ...5 1 8 compression 3 of reading or 10 ppm DFOX 7 0 to 10 1 8 compression 3 of reading or 20 ppm DFOX 8 0 to 25 1 8 compression 3 of reading or 50 ppm Sensitivity less than 5 ppb 0 to 500 ppbv range Response Time fast response to O2 change equilibrium time is application specific Ambient Temperature 32 to 120 02 F 0 to 49 C BackgroundGasCompatibility STAB EL cell Allgascompositionsincludingthosecont...

Page 120: ...e 0 2 to 1 0 psig 0 013 to 0 06 barg standard range Flow Rate 0 5 to 1 5 SCFH Moisture No limits avoid condensation Oil Solvent Mist Less than 0 5 mg ft3 standard range Greater than 0 5 mg ft3 use filter Solid Particles Less than 2 0 mg ft3 standard range Greater than 2 0 mg ft3 use filter ...

Page 121: ...pe Transfer Options Copy Defaults Backlight Timeout Brightness Data View Time Time Format Serial Number Data Number Format Date Format Fault Alarm Notifications Module Screen Config Time Time Format Serial Number Data Number Format Date Format Thickness Y Axis Flipped X Axis Flipped Cal Reminder In Case of Fault Restart Software Update Shut Down Yes No shown on all screens MAIN MENU Settings Setup...

Page 122: ...pan Zero Mode Unit Type Output A B Range Error Channel 1 6 Create Log Help shown on all screens MAIN MENU Output Selection Context Sensitive Help Test Trim Alarm A B Range Error Channel 1 6 Test Upper Lower Mode Unit Type available on all screens Transfer Log Pause Sort By End Delete Log Log Information View Log Clone Log Measurement Selection Measurement Selection Alarm Selection Logger Setup ...

Page 123: ...pe Auto Cal Setup Serial Number Sort Details Paste Pressure Probe see next menu map Channel Text Box Mode Channel Edit Value Find Mode Insert Row Remove Row User Function Tables Constants User Henry s Law Table Sort Copy Function Label Edit Value Paste Max Insert Row Remove Row Channel User Function Copy Function Label Unit Label Paste Max Decimals Min Channel Sort Copy Edit Value Paste Insert Row...

Page 124: ...ort Modbus TCP IP VNC Mode Baud Rate Stop Bits Subnet DNS IP Address Gateway 0 0 0 0 Password Show Hide VNC Server Listen on Port Accept Conn From User Log In Password shown on all screens MAIN MENU Comms Web Server User Management User Probe see previous menu map see previous menu map Web Server Port RTU TCP Slave Address Port Word Size Parity Lan Access MAC Address Alternate DNS Parity ...

Page 125: ...erminal Blocks Rear View AC Power Unit 5 2A 28 VDC VAC ALARM RATING NON HAZARDOUS AREA CONNECTIONS CH 3 or CH 6 CH 2 or CH 5 CH 1 or CH 4 AUX IN OUT ALARMS MUST BE 68 C OR GREATER TEMP RATING OF FIELD WIRING moisture IQ CH 3 or CH 6 T 2 O M SERIES MIS CH 2 or CH 5 CH 1 or CH 4 HAZARDOUS AREA CONNECTIONS OXYGEN 50 60Hz FUSE T4A 250VAC 5X20mm POWER 100 240VAC 60W MAX NOTES SEE SHEET 2 FOR ALTERNAT 1...

Page 126: ...REA CONNECTIONS moisture IQ CH 3 or CH 6 T 2 O M SERIES MIS CH 2 or CH 5 CH 1 or CH 4 OXYGEN 2A 28 VDC VAC ALARM RATING NON HAZARDOUS AREA CONNECTIONS CH 3 or CH 6 CH 2 or CH 5 CH 1 or CH 4 AUX IN OUT ALARMS MUST BE 68 C OR GREATER TEMP RATING OF FIELD WIRING CH 2 or CH 5 CH 3 or CH 6 CH 1 or CH 4 ALARMS NON HAZARDOUS AREA CONNECTIONS AUX IN OUT 2A 28 VDC VAC ALARM RATING MUST BE 68 C OR GREATER T...

Page 127: ...CH MOUNT PANEL MOUNT T F T F 24VDC 60W MAX POWER POWER WIRING 7 6 5 4 3 2 CHECKED CERT DRAWN ACS 7 6 5 4 3 2 08 06 13 PROPRIETARY INFORMATION THIS DRAWING CONTAINS PROPRIETARY INFORMATION OF GENERAL ELECTRIC CO AND MAY NOT BE VIEWED OR DISCLOSED TO OTHERS EXCEPT WITH THE WRITTEN PERMISSION OF GENERAL ELECTRIC CO C GENERAL ELECTRIC CO xxxx COPYRIGHT 2013 ...

Page 128: ...Appendix B Wiring Diagrams 116 moisture IQ User s Manual B 4 RS 485 Wiring Figure 83 RS 485 Wiring Pin 5 Ground Pin 8 Non Inverting RS 485 Half Duplex Pin 2 Inverting RS 485 Half Duplex ...

Page 129: ... the moisture IQ 2 Load the updated firmware into the UPDATE folder on the USB flash drive 3 Plug the USB flash drive with the software update into the moisture IQ see Figure 84 for Rack Bench Panel Mount Figure 85 for Weatherproof Explosion Proof Figure 84 USB Flash Drive Plugged into Rear of Chassis Figure 85 USB Flash Drive Plugged into Chassis Inside the Door ...

Page 130: ... main screen tap the Settings button see Figure 86 below Figure 86 Settings Button on the Main Screen 5 In the Service section see Figure 87 below tap the Software Update button If the Software Update button is grayed out check to ensure that the USB flash drive is properly plugged into the USB port Figure 87 Software Update ...

Page 131: ...is Firmware cont 6 The moisture IQ prompts you to confirm you want to update the software see Figure 88 below Tap the Yes button Figure 88 Update Confirmation Updating the software will take a few minutes and the screen shown in Figure 89 below is open during the update Figure 89 Installing Screen ...

Page 132: ...Manual C 1 Updating the Chassis Firmware cont 7 After the software update is complete the meter prompts you to restart the meter see Figure 90 below Tap the Restart button to reboot the moisture IQ Figure 90 Restart Screen The unit will reboot with the updated firmware ...

Page 133: ...dated firmware into the UPDATE folder on the USB flash drive 2 Plug the USB flash drive with the software update into the moisture IQ see Figure 91 for Rack Bench Panel Mount Figure 92 for Weatherproof Explosion Proof Figure 91 USB Flash Drive Plugged into Rear of Chassis Figure 92 USB Flash Drive Plugged into Chassis Inside the Door ...

Page 134: ...ser s Manual C 2 Updating the moisture IQ Module Firmware cont 3 From the main screen tap the Settings button see Figure 93 below Figure 93 Settings Button on the Main Screen 4 In the Setup section tap the Module button see Figure 94 below Figure 94 Module Update ...

Page 135: ...lue and the Update Firmware button will become available see Figure 95 below If the Update Firmware button is grayed out check to ensure that the USB flash drive is properly plugged into the USB port Figure 95 Module Selection 6 Tap the Update Firmware button and the moisture IQ prompts you to confirm that you want to update the module firmware see Figure 96 below Tap the Yes button Figure 96 Conf...

Page 136: ...ng the moisture IQ Module Firmware cont Updating the software will take a few minutes and the screen shown in Figure 97 below is open during the update Figure 97 Installing the Firmware 7 After the update is complete see Figure 98 below the meter prompts you to exit Tap the Exit button Figure 98 Installation Successful ...

Page 137: ...25 Appendix C Updating the moisture IQ Firmware C 2 Updating the moisture IQ Module Firmware cont The Module Setup screen now displays the updated version of the firmware see Figure 99 below Figure 99 Module with Updated Firmware ...

Page 138: ...Appendix C Updating the moisture IQ Firmware 126 moisture IQ User s Manual no content intended for this page ...

Page 139: ...ce output to value State 102 2102 32 bit Integer RW Read Holding 0x03 2 2 TEST MODE All else run mode Units 104 2104 32 bit Integer RW Read Holding 0x03 2 Measurement Unit Code 0 off others see tab Type 106 2106 32 bit Integer RW Read Holding 0x03 2 1 4 20 mA 2 0 20 mA 3 0 2 volts Zero 108 2108 32 bit float RW Read Holding 0x03 2 Span 110 2110 32 bit float RW Read Holding 0x03 2 Channel 1 Output B...

Page 140: ...tate 222 2222 32 bit Integer RW Read Holding 0x03 2 2 TEST MODE All else run mode Units 224 2224 32 bit Integer RW Read Holding 0x03 2 Measurement Unit Code 0 off others see tab Type 226 2226 32 bit Integer RW Read Holding 0x03 2 1 4 20 mA 2 0 20 mA 3 0 2 volts Zero 228 2228 32 bit float RW Read Holding 0x03 2 Span 230 2230 32 bit float RW Read Holding 0x03 2 Channel 3 Output A Output percent of s...

Page 141: ...x03 2 Channel 4 Output A Output percent of scale 400 2412 32 bit float RW Read Holding 0x03 2 When TEST MODE enabled force output to value State 402 2402 32 bit Integer RW Read Holding 0x03 2 2 TEST MODE All else run mode Units 404 2404 32 bit Integer RW Read Holding 0x03 2 Measurement Unit Code 0 off others see tab Type 406 2406 32 bit Integer RW Read Holding 0x03 2 1 4 20 mA 2 0 20 mA 3 0 2 volt...

Page 142: ... off others see tab Type 506 2506 32 bit Integer RW Read Holding 0x03 2 1 4 20 mA 2 0 20 mA 3 0 2 volts Zero 508 2508 32 bit float RW Read Holding 0x03 2 Span 510 2510 32 bit float RW Read Holding 0x03 2 Channel 5 Output B Output percent of scale 520 2532 32 bit float RW Read Holding 0x03 2 When TEST MODE enabled force output to value State 522 2522 32 bit Integer RW Read Holding 0x03 2 2 TEST MOD...

Page 143: ... value State 622 2622 32 bit Integer RW Read Holding 0x03 2 2 TEST MODE All else run mode Units 624 2624 32 bit Integer RW Read Holding 0x03 2 Measurement Unit Code 0 off others see tab Type 626 2626 32 bit Integer RW Read Holding 0x03 2 1 4 20 mA 2 0 20 mA 3 0 2 volts Zero 628 2628 32 bit float RW Read Holding 0x03 2 Span 630 2630 32 bit float RW Read Holding 0x03 2 3000 All Alarm Status 0 3012 3...

Page 144: ... 0 off others see tab Type 126 3126 32 bit Integer RW Read Holding 0x03 2 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 128 3128 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 Upper Setpoint 130 3130 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 Channel 2 Alarm A Status 200 3200 32 bit Integer RO Read Input 0x04 2 1 Energized 0 De energized State 202 3202 32 bit Integer RO Read...

Page 145: ... Integer RW Read Holding 0x03 2 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 228 3228 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 Upper Setpoint 230 3230 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 Channel 3 Alarm A Status 300 3300 32 bit Integer RO Read Input 0x04 2 1 Energized 0 De energized State 302 3302 32 bit Integer RO Read Holding 0x04 2 0 Disabled 1 Enabled Units...

Page 146: ... Integer RW Read Holding 0x03 2 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 328 3328 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 Upper Setpoint 330 3330 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 Channel 4 Alarm A Status 400 3400 32 bit Integer RO Read Input 0x04 2 1 Energized 0 De energized State 402 3402 32 bit Integer RO Read Holding 0x04 2 0 Disabled 1 Enabled Units...

Page 147: ... Integer RW Read Holding 0x03 2 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 428 3428 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 Upper Setpoint 430 3430 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 Channel 5 Alarm A Status 500 3500 32 bit Integer RO Read Input 0x04 2 1 Energized 0 De energized State 502 3502 32 bit Integer RO Read Holding 0x04 2 0 Disabled 1 Enabled Units...

Page 148: ... Integer RW Read Holding 0x03 2 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 528 3528 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 Upper Setpoint 530 3530 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 Channel 6 Alarm A Status 600 3600 32 bit Integer RO Read Input 0x04 2 1 Energized 0 De energized State 602 3602 32 bit Integer RO Read Holding 0x04 2 0 Disabled 1 Enabled Units...

Page 149: ...it Integer RW Read Holding 0x03 2 1 Setpoint 2 In Band 3 Out Band Lower Setpoint 628 3628 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 Upper Setpoint 630 3630 32 bit float RW Read Holding 0x03 Write Multiple 0x10 2 5000 Block Measurement Read Block Read Measurement s 0 5000 32 bit float Read Input 0x04 2 32 Returns 1 16 measurements Block Read Unit Codes 0 5000 32 bit Integer Read Holdi...

Page 150: ...0x04 2 Hygro PPMv natural gas 22 5122 32 bit float RO Read Input 0x04 2 Hygro g m 3 24 5124 32 bit float RO Read Input 0x04 2 Hygro mg m 3 26 5126 32 bit float RO Read Input 0x04 2 Hygro Vapor Pressure kPa 28 5128 32 bit float RO Read Input 0x04 2 Hygro Vapor Pressure mm Hg 30 5130 32 bit float RO Read Input 0x04 2 Hygro MH FH 32 5132 32 bit float RO Read Input 0x04 2 Temperature C 34 5134 32 bit ...

Page 151: ...bit float RO Read Input 0x04 2 Oxygen PPM 70 5170 32 bit float RO Read Input 0x04 2 Oxygen PPB 72 5172 32 bit float RO Read Input 0x04 2 Oxygen Percent 74 5174 32 bit float RO Read Input 0x04 2 Oxygen μA 76 5176 32 bit float RO Read Input 0x04 2 Aux A 80 5180 32 bit float RO Read Input 0x04 2 Aux A scaled 82 5182 32 bit float RO Read Input 0x04 2 Aux B 84 5184 32 bit float RO Read Input 0x04 2 Aux...

Page 152: ... 0x04 2 Hygro g m 3 124 5224 32 bit float RO Read Input 0x04 2 Hygro mg m 3 126 5226 32 bit float RO Read Input 0x04 2 Hygro Vapor Pressure kPa 128 5228 32 bit float RO Read Input 0x04 2 Hygro Vapor Pressure mm Hg 130 5230 32 bit float RO Read Input 0x04 2 Hygro MH FH 132 5232 32 bit float RO Read Input 0x04 2 Temperature C 134 5234 32 bit float RO Read Input 0x04 2 Temperature F 136 5236 32 bit f...

Page 153: ...at RO Read Input 0x04 2 Oxygen PPB 172 5272 32 bit float RO Read Input 0x04 2 Oxygen Percent 174 5274 32 bit float RO Read Input 0x04 2 Oxygen μA 176 5276 32 bit float RO Read Input 0x04 2 Aux A 180 5280 32 bit float RO Read Input 0x04 2 Aux A scaled 182 5282 32 bit float RO Read Input 0x04 2 Aux B 184 5284 32 bit float RO Read Input 0x04 2 Aux B scaled 186 5286 32 bit float RO Read Input 0x04 2 U...

Page 154: ... Hygro mg m 3 226 5326 32 bit float RO Read Input 0x04 2 Hygro Vapor Pressure kPa 228 5328 32 bit float RO Read Input 0x04 2 Hygro Vapor Pressure mm Hg 230 5330 32 bit float RO Read Input 0x04 2 Hygro MH FH 232 5332 32 bit float RO Read Input 0x04 2 Temperature C 234 5334 32 bit float RO Read Input 0x04 2 Temperature F 236 5336 32 bit float RO Read Input 0x04 2 Temperature Kelvin 238 5338 32 bit f...

Page 155: ...Input 0x04 2 Oxygen Percent 274 5374 32 bit float RO Read Input 0x04 2 Oxygen μA 276 5376 32 bit float RO Read Input 0x04 2 Aux A 280 5380 32 bit float RO Read Input 0x04 2 Aux A scaled 282 5382 32 bit float RO Read Input 0x04 2 Aux B 284 5384 32 bit float RO Read Input 0x04 2 Aux B scaled 286 5386 32 bit float RO Read Input 0x04 2 UserFunction 1 290 5390 32 bit float RO Read Input 0x04 2 UserFunc...

Page 156: ...at RO Read Input 0x04 2 Hygro Vapor Pressure kPa 328 5428 32 bit float RO Read Input 0x04 2 Hygro Vapor Pressure mm Hg 330 5430 32 bit float RO Read Input 0x04 2 Hygro MH FH 332 5432 32 bit float RO Read Input 0x04 2 Temperature C 334 5434 32 bit float RO Read Input 0x04 2 Temperature F 336 5436 32 bit float RO Read Input 0x04 2 Temperature Kelvin 338 5438 32 bit float RO Read Input 0x04 2 Tempera...

Page 157: ...Input 0x04 2 Oxygen Percent 374 5474 32 bit float RO Read Input 0x04 2 Oxygen μA 376 5476 32 bit float RO Read Input 0x04 2 Aux A 380 5480 32 bit float RO Read Input 0x04 2 Aux A scaled 382 5482 32 bit float RO Read Input 0x04 2 Aux B 384 5484 32 bit float RO Read Input 0x04 2 Aux B scaled 386 5486 32 bit float RO Read Input 0x04 2 UserFunction 1 390 5490 32 bit float RO Read Input 0x04 2 UserFunc...

Page 158: ...or Pressure kPa 428 5528 32 bit float RO Read Input 0x04 2 Hygro Vapor Pressure mm Hg 430 5530 32 bit float RO Read Input 0x04 2 Hygro MH FH 432 5532 32 bit float RO Read Input 0x04 2 Temperature C 434 5534 32 bit float RO Read Input 0x04 2 Temperature F 436 5536 32 bit float RO Read Input 0x04 2 Temperature Kelvin 438 5538 32 bit float RO Read Input 0x04 2 Temperature Rankine 440 5540 32 bit floa...

Page 159: ...04 2 Oxygen μA 476 5576 32 bit float RO Read Input 0x04 2 Aux A 480 5580 32 bit float RO Read Input 0x04 2 Aux A scaled 482 5582 32 bit float RO Read Input 0x04 2 Aux B 484 5584 32 bit float RO Read Input 0x04 2 Aux B scaled 486 5586 32 bit float RO Read Input 0x04 2 UserFunction 1 490 5590 32 bit float RO Read Input 0x04 2 UserFunction 2 492 5592 32 bit float RO Read Input 0x04 2 UserFunction 3 4...

Page 160: ...apor Pressure mm Hg 530 5630 32 bit float RO Read Input 0x04 2 Hygro MH FH 532 5632 32 bit float RO Read Input 0x04 2 Temperature C 534 5634 32 bit float RO Read Input 0x04 2 Temperature F 536 5636 32 bit float RO Read Input 0x04 2 Temperature Kelvin 538 5638 32 bit float RO Read Input 0x04 2 Temperature Rankine 540 5640 32 bit float RO Read Input 0x04 2 Pressure kPa gauge 542 5642 32 bit float RO...

Page 161: ...oat RO Read Input 0x04 2 Aux A 580 5680 32 bit float RO Read Input 0x04 2 Aux A scaled 582 5682 32 bit float RO Read Input 0x04 2 Aux B 584 5684 32 bit float RO Read Input 0x04 2 Aux B scaled 586 5686 32 bit float RO Read Input 0x04 2 UserFunction 1 590 5690 32 bit float RO Read Input 0x04 2 UserFunction 2 592 5692 32 bit float RO Read Input 0x04 2 UserFunction 3 594 5694 32 bit float RO Read Inpu...

Page 162: ...sion 104 10104 16 byte string RO Read Input 0x04 8 Module A Temperature C 140 10140 32 bit float RO Read Input 0x04 2 Module B Number of Channels 200 10200 32 bit Integer RO Read Input 0x04 2 0 No module 1 1 Chan 3 3 Chan Module B Serial Number 202 10202 16 byte string RO Read Input 0x04 8 Module B Firmware Version 204 10204 16 byte string RO Read Input 0x04 8 Module B Temperature C 240 10240 32 b...

Page 163: ...ations Ethernet LAN 77 Menu Map 112 Modbus RTU 76 Serial Port 75 Setting Up 75 VNC Server 82 Configuration Menu 59 Probes 60 Connections Electrical 14 Oxygen Cell Process Lines 13 Constants User 72 D Data Element Editor 32 Data Logging 102 Data Views 40 Delta F Oxygen Cell Background Gas Correction 91 Calibration 89 Electrical Connections 21 Electrolyte Maintenance 87 Establishing a Gas Flow 26 Ex...

Page 164: ...ions 14 Electronics Unit 7 General Guidelines 2 Moisture Probe Considerations 3 Probes 9 Sample System 5 7 Site Selection 2 Starting Gas Flow 26 Intrinsic Safety 99 L Logs Creating 57 Menu Map 110 Setting Up and Running 56 Specifications 102 Low Voltage Directive 2 M Main Menu 31 Maintenance 87 Oxygen Cell 87 Replacing and Recalibrating Probes 89 Measurements Display 31 Modes and Units 61 Oxygen S...

Page 165: ...anel Mount Model 115 Powering Up 31 Pressure Measurement Specifications 101 Operating 100 Rating 101 Sensors 12 Probe Menu Map 111 Probes Calibration Data Sheet 66 Configuration 59 60 Installing in Sample System 9 M Series Adapter 11 Recalibrating 89 Replacing 89 Specifications 105 TF Series Adapter 10 R Rack Mount Model 114 Range Error Response Alarms 55 Outputs 52 Registration vii Restarting the...

Page 166: ...age Temperature 102 System Dimensions and Weight 99 Settings 41 T Tables User 71 TCP IP Connection Configuring 77 Temperature Measurement Specifications 100 Terms and Conditions vii Testing Alarms 54 Outputs 50 TF Series Probe Adapter 10 Trimming an Output 51 Troubleshooting 93 Common Problems 96 Screen Messages 93 Typographical Conventions vii U User Constants Entering 72 User Functions Entering ...

Page 167: ... blanking elements The installation should comply with controlled drawing 752 364 see Figure 1 on page 2 and drawing 752 513 Sheets 1 7 see Figure 2 on page 2 through Figure 8 on page 5 The installation should comply with configuration drawing 712 1889 Sheets 1 3 see Figure 9 on page 6 through Figure 11 on page 7 The installation should comply with installation drawings 712 2126 stainless steel we...

Page 168: ... Statements for the moisture IQ August 2017 CSS 0011 Rev D 2 of 12 Installation cont Figure 1 Installation Control Drawing ref dwg 752 364_C SH 1 of 1 Figure 2 WP XP System Certification Drawing ref dwg 752 513_B SH 1 of 7 ...

Page 169: ...ation Safety Statements for the moisture IQ August 2017 Installation cont Figure 3 Stainless Steel Weather Proof Plate Assembly ref dwg 752 513_B SH 2 of 7 Figure 4 Fiberglass Weather Proof Plate Assembly ref dwg 752 513_B SH 3 of 7 ...

Page 170: ...fety Statements for the moisture IQ August 2017 CSS 0011 Rev D 4 of 12 Installation cont Figure 5 Explosion Proof Plate Assembly ref dwg 752 513_B SH 4 of 7 Figure 6 Chassis Assembly Part 1 ref dwg 752 513_B SH 5 of 7 ...

Page 171: ...Rev D 5 of 12 Certification Safety Statements for the moisture IQ August 2017 Installation cont Figure 7 Chassis Assembly Part 2 ref dwg 752 513_B SH 6 of 7 Figure 8 Display Assembly ref dwg 752 513_B SH 7 of 7 ...

Page 172: ... Safety Statements for the moisture IQ August 2017 CSS 0011 Rev D 6 of 12 Installation cont Figure 9 Bench Top Configuration Dwg 712 1889_revA SH 1 of 3 Figure 10 Rack Mount Configuration Dwg 712 1889_revA SH 2 of 3 ...

Page 173: ...12 Certification Safety Statements for the moisture IQ August 2017 Installation cont Figure 11 Panel Mount Configuration Dwg 712 1889_revA SH 3 of 3 Figure 12 SS WP Installation Outline Drawing Dwg 712 2126_revB SH 1 of 1 ...

Page 174: ...atements for the moisture IQ August 2017 CSS 0011 Rev D 8 of 12 Installation cont Figure 13 XP Installation Outline Drawing Dwg 712 2127_revA SH 1 of 1 Figure 14 FG WP Installation Outline Drawing Dwg 712 2130_revA SH 1 of 1 ...

Page 175: ...ings shall appear on the product as shown in Figure 15 below through Figure 22 on page 11 Figure 15 Product Chassis Label Boston ref dwg 442 1492 01_D Figure 16 Product Chassis Label Shannon ref dwg 442 1492 02_D Figure 17 Stainless Steel Weather Proof Certification Label Boston ref dwg 442 1848 01_F ...

Page 176: ...10 of 12 Markings cont Figure 18 Stainless Steel Weather Proof Certification Label Shannon ref dwg 442 1848 02_F Figure 19 Fiberglass Weather Proof Certification Label Boston ref dwg 442 1848 03_F Figure 20 Fiberglass Weather Proof Certification Label Shannon ref dwg 442 1848 04_F ...

Page 177: ...ertification Safety Statements for the moisture IQ August 2017 Markings cont Figure 21 Explosion Proof Certification Label Boston ref dwg 442 1855 01_F Figure 22 Explosion Proof Certification Label Shannon ref dwg 442 1855 02_F ...

Page 178: ...Certification Safety Statements for the moisture IQ August 2017 CSS 0011 Rev D 12 of 12 no content intended for this page ...

Page 179: ...ich this declaration relates is in conformity with the following standards EN 60079 0 2012 EN 60079 11 2012 II 1 G Ex ia Ga IIC Tamb 20 C to 60 C 5 FM13ATEX0059 FM Approvals Ltd Windsor Berkshire UK NoBo 1725 EN 61326 1 2013 EN 61326 2 3 2013 EN 61010 1 2010 following the provisions of Directives 2004 108 EC EMC 2006 95 EC LVD and 94 9 EC ATEX Billerica September 1 2015 Issued Mr Gary Kozinski Cer...

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Page 182: ... the most current information The Baker Hughes logo is a trade mark of Baker Hughes a GE company The GE Monogram is a trademark of the General Electric Company 910 298 Rev E Customer Support Centers U S A The Boston Center 1100 Technology Park Drive Billerica MA 01821 U S A Tel 800 833 9438 toll free 978 437 1000 E mail mstechsupport bhge com Ireland Sensing House Shannon Free Zone East Shannon Co...

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