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GE JD966, Technical Service Manual

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GE JD966 Technical Service Manual Download Page 47

45

JDP and JSP  (Variations)

Touch Sensor

Touch Sensor

Ribbon

Ribbon

GEA01067

GEA01068

Right Rear

Surface Switch

Right Rear

Surface Switch

Right Front

Surface Switch

Right Front

Surface Switch

Left Rear

Surface Switch

Left Rear

Surface Switch

Left Front

Surface Switch

Left Front

Surface Switch

Electronic Oven

Control

Electronic Oven

Control

Ribbon

Connector

Ribbon

Connector

Summary of Contents for JD966

Page 1: ...C GE Consumer Service Training TECHNICAL SERVICE GUIDE PUB 30 in Electric Drop In Slide In Range Drop In JD966 JDP46 31 9074 06 01 GE Consumer Home Services Training Slide In JS966 JSP56 JSP46 ...

Page 2: ...ersonal injury disconnect power before servicing this prod uct If electrical power is required for diagnosis or test purposes disconnect the power immediately after performing the necessary checks RECONNECT ALL GROUNDING DEVICES If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position and prope...

Page 3: ...duction 2 Installation 3 Specifications and Nomenclature5 21 Warranty Information 22 Features and Controls 23 Mechanical Disassembly 29 DiagnosticsX 37 Component and Connector Locator Views 41 Schematics and Strip Circuits 46 Parts List 52 Title ...

Page 4: ... tion and a warming zone for very low heat cook ing preparing sauces and keeping food warm and ready to enjoy The convection baking and roasting feature provides even cooking and supe rior baking every time It s easy to see how GE s fresh ideas can make anyone more creative in the kitchen New servicing features include front accessibility to all components except the convection oven fan motor and ...

Page 5: ...ensions and Required Clearances Drop In Range 5 Slide In Range 6 Standard Installation Preparation 7 Electrical Connections Drop In Range 8 Slide In Range 11 Anti Tip Bracket Installation Drop In Range 12 Slide In Range 16 Final Check List 19 Operation Check List 19 ...

Page 6: ...HG E D FLUFXLW EUHDNHU RU IXVH KDYLQJ DPSHUDJH DV VSHFLILHG RQ WKH UDWLQJ SODWH 7KH UDWLQJ SODWH LV ORFDWHG DERYH WKH VWRUDJH GUDZHU RQ WKH RYHQ IUDPH H UHFRPPHQG RX KDYH WKH HOHFWULFDO ZLULQJ DQG KRRNXS RI RXU UDQJH FRQQHFWHG E D TXDOLILHG HOHFWULFLDQ IWHU LQVWDOODWLRQ KDYH WKH HOHFWULFLDQ VKRZ RX ZKHUH RXU PDLQ UDQJH GLVFRQQHFW LV ORFDWHG KHFN ZLWK RXU ORFDO XWLOLWLHV IRU HOHFWULFDO FRGHV ZKLFK ...

Page 7: ...5 Cutout Dimensions and Required Clearances Drop In Range ...

Page 8: ...e of Countertop 20 5 8 5 1 2 19 5 1 2 29 15 16 MIN 30 1 16 MAX 23 3 16 7 Acceptable Electrical Outlet Area 30 Min 30 Min from cooking surface to bottom of overhead cabinets Shave Raised Edge To Clear 31 1 8 Wide Control Panel 6 Min From Walls 9 16 A 13 Max depth 24 Min For Optimum Installation These Surfaces Must Be Flat Level Max depth of cord plug and recpt box 4 to prevent interference with dra...

Page 9: ...lation 29 15 16 to 30 1 16 Smooth Cut Wall 9 16 Min Flat 1 4 Min Flat 9 16 Min Flat 1 4 R FLAT AREA Slide In Drop In Grounding Specifications Ground Path Resistance 0 10 Ω Max Insulation Resistance 250K Ω Min 36 in The Standard Installation of the Drop In Range is to hang by the countertop on the side metal flanges under the glass cooktop This Range must not be installed on a base or sub structure...

Page 10: ... in an electrical hazard or fire Use only connectors designed for joining copper to aluminum and follow the manufacturer s recommended procedure closely Feed wires and conduit through the open hole and snap the conduit fitting into the hole Route the conduit in a manner that will not interfere with the rear wire cover The conduit must be routed below the wire cover C6 GENERAL NOTE FOR ALL WIRE NUT...

Page 11: ...KURXJK QHXWUDO XW WKH QHXWUDO KLWH OHDG IURP WKH FULPS 5H VWULS WKH QHXWUDO ZKLWH OHDG WR H SRVH WKH SURSHU OHQJWK RI FRQGXFWRU DQG FRQQHFW LW WR WKH ZKLWH RU JUD EUDQFK FLUFXLW QHXWUDO LQ DFFRUGDQFH ZLWK ORFDO FRGH XVLQJ ZLUH QXWV WWDFK WKH DSSOLDQFH JURXQGLQJ OHDG JUHHQ RU EDUH FRSSHU LQ DFFRUGDQFH ZLWK ORFDO FRGHV I WKH UHVLGHQFH JURXQGLQJ FRQGXFWRU LV DOXPLQXP VHH 51 1 QRWH 6HH SDJH RQQHFW WKH...

Page 12: ...Q XQWLO D FODPS RI WKH SURSHU VL H LV REWDLQHG 127 72 75 1 7KH SRZHU OHDGV VXSSOLHG ZLWK WKLV DSSOLDQFH DUH 8 UHFRJQL HG IRU FRQQHFWLRQ WR ODUJHU JDXJH KRXVHKROG ZLULQJ 7KH LQVXODWLRQ RI WKHVH OHDGV LV UDWHG DW WHPSHUDWXUHV PXFK KLJKHU WKDQ WKH WHPSHUDWXUH UDWLQJ RI KRXVHKROG ZLULQJ 7KH FXUUHQW FDUU LQJ FDSDFLW RI WKH FRQGXFWRU LV JRYHUQHG E WKH WHPSHUDWXUH UDWLQJ RI WKH LQVXODWLRQ DURXQG WKH ZLUH...

Page 13: ...wire cover making sure the wires do not become pinched between wire cover and housing 50 Amp 4 Wire C4a Follow instructions below if your cord is 4 wire C4b Remove the screws on the terminal block Do not remove terminal block Remove 3 screws REMOVE DISCARD GROUND STRAP GROUND WIRE REUSE GROUND WASHER GROUND SCREW C4c Remove the green ground screw Then remove the ground strap and discard it Termina...

Page 14: ...VXSSOLHG ZLWK EUDFNHW LQ SRVLWLRQ Wire Cover Wall Stud Anti Tip Bracket Bottom of Countertop To Engage Bracket By 1 2 Min Glass Maintop Interior Wall ANTI TIP INSTALLATIONS Bottom of Countertop Countertop Thickness Min 1 4 Flat Area Attachment Anchored to Wall Stud Is Required Anti Tip Bracket Attachment To Engage Bracket By 1 2 Min Position 5 Non Kit Applications 1 1 2 10 3 8 Attachment Wire Cove...

Page 15: ... VHDWHG RZHU IURQW RI WKH UDQJH RQ FRXQWHUWRS COUNTER TOP CABINET RANGE LIFT SLIDE RANGE ON COUNTER TOP Countertop Make sure the edge of the countertop fits flush against the end of the Front Control Panel QVWDOO 6WRS 6FUHZ 7KHVH VFUHZV SUHYHQW WKH UDQJH IURP VOLGLQJ RXW RI SRVLWLRQ GXULQJ RSHUDWLRQ DUHIXOO PDUN WKH FDELQHW IRU WKH ORFDWLRQ RI WKH VWRS VFUHZV ULOO SLORW KROHV LQWR WKH FDELQHW HDFK...

Page 16: ...VFUHZV PXVW EH ORFDWHG LQ WKH QRWFK RQ WKH VLGHV RI WKH UDQJH DQG QRW WRXFK WKH WRS RI WKH QRWFK ZKHQ WKH UDQJH LV IXOO VHDWHG RQ WKH FRXQWHUWRS I WKH VFUHZV GR QRW PHHW WKH UHTXLUHPHQWV PRYH WKH VFUHZV WR D SRVLWLRQ WKDW PHHWV WKHVH UHTXLUHPHQWV 6HH LOOXVWUDWLRQ EHORZ KHFN RU 3URSHU QVWDOODWLRQ RI WKH 6WRS 6FUHZ LOWER LEFT CORNER FRONT FRAME END FLANGE TAB ON LOWER TRIM FITS INSIDE SIDE TRIM LOWE...

Page 17: ... EXW LW VKRXOG EH VWDEOH DQG QRW WLS RQFH WKH DQWL WLS EUDFNHW LV HQJDJHG 0DNH VXUH ERWK KLQJHV DUH LQ WKH EURLO VWRS SRVLWLRQ 5HSODFH WKH 2YHQ RRU UDVS WKH GRRU RQ ERWK VLGHV LIW WKH GRRU RYHU WKH KLQJHV OLQLQJ XS WKH KLQJHV ZLWK WKH KLQJH VORWV RQ WKH ERWWRP RI WKH RYHQ GRRU 6OLGH WKH GRRU GRZQ RQWR WKH KLQJHV DV IDU DV LW ZLOO JR DQG FORVH WKH RYHQ GRRU 87 21 7KH RYHQ GRRU LV KHDY RX PD QHHG KH...

Page 18: ...Fig 1 as Floor Wood and Wall b Drill a 1 8 pilot hole through the pre marked areas Note the angle of the wall screw in Fig 2 c Mount the Anti Tip bracket with the four screws provided Locating The Bracket a Decide whether the bracket will be installed on the right or left side of range opening b Place the bracket as shown in Fig 1 Fig 1 Installing The Bracket in Wood or Concrete D1 INSTALLATION WO...

Page 19: ... leg until the glass overhang comes to rest on the counter top E6 Then carefully screw in the front two leveling legs similar to E5 until the glass overhang touches the countertop Plug range cord into receptacle Locate the cord in the back of the range in a manner that will not touch or be moved by the drawer Countertop Makesuretheedge ofthecountertopfitsflush againsttheendofthe FrontControlPanel ...

Page 20: ... heavy You may need help lifting the door high enough to slide it down onto the hinges Do not lift the door by the handle Replacing the Oven Door Place the drawer rail on the guides Replacing the Storage Drawer E14 Push the drawer in until it stops E15 Lift the front of the drawer and push in until the stops clear the guides IF DRAWER WON T CLOSE Remove and replace making sure the power cord is no...

Page 21: ...RQQHFW SRZHU LPPHGLDWHO 5HFKHFN WKH UDQJH ZLULQJ FRQQHFWLRQV I D FKDQJH LV PDGH WR FRQQHFWLRQ UHWHVW DJDLQ I QR FKDQJH LV UHTXLUHG KDYH EXLOGLQJ ZLULQJ FKHFNHG IRU SURSHU FRQQHFWLRQ DQG YROWDJH W LV UHFRPPHQGHG WKDW WKH FORFN EH UHSODFHG LI WKH UHG OLQHV DSSHDU 3XVK GRZQ DQG WXUQ DQ RQH RI WKH IRXU VXUIDFH FRQWURO NQREV WR 0 VHWWLQJ WR REVHUYH WKDW WKH HOHPHQW JORZV ZLWKLQ VHFRQGV 7XUQ WKH NQRE RI...

Page 22: ...20 Notes ...

Page 23: ...r repeats every 12 years Example T 1974 T 1986 T 1998 J D 9 6 6 B Product J GE Cooking Product Configuration D Drop In S Slide In Feature Pack Designates features the higher the number the more features Color B Black The serial plate for the Drop In Range is located behind the door on the lower left corner of the oven For the Slide In Range the serial plate is located on the oven frame above the s...

Page 24: ...quential damages This warranty gives you specific legal rights and you may also have other rights which vary from state to state To know what your legal rights are consult your local or state consumer affairs office or your state s Attorney General Warrantor General Electric Company Louisville KY 40225 Sales slip or cancelled check is required as proof of original purchase date to obtain service u...

Page 25: ...Glass Surface These ranges feature a ceramic glass cooking surface over an electric radiant heating element The oven touch controls on the glass cotrol panel surface take the place of control knobs Appearance Defects Scratches marks from cooking utensils discol oration stains spots etc can be caused by food soils cookware cleaning solutions or water marks Feature Index 1 Frameless Glass Cooktop 2 ...

Page 26: ... t t a W n i 6 0 4 2 0 0 5 1 t n e m e l E l a u D n i 9 0 4 2 0 0 5 2 t n e m e l E e g d i r B 0 4 2 0 0 6 2 n i 6 0 2 1 0 2 1 Models JDP46 and JSP46 Models JSP56 JS966 and JD966 6 in 1500 W 6 in 120 W 9 in Dual 2500 W Bridge 2600 W 9 in Dual 2500 W 6 in 1500 W ...

Page 27: ...s set for a timed oven operation and a power outage occurred the clock and all programmed functions must be reset The time of day will flash in the display when there has been a power outage CLOCK Pad Touch this pad before setting the clock COOKING TIME Pad Touchthispadandthentouchthenumber pads to set the amount of time you want your food to cook The oven will shut off when the cooking time has r...

Page 28: ... pads to set the amount of time you want your food to cook The oven will shut off when the cooking time has run out DELAY START Pad Use along with COOKING TIME or SELF CLEAN pads to set the oven to start and stop automatically at a time you set CLOCK Pad Press this pad before setting the clock KITCHEN TIMER ON OFF Pad Press this pad to select the timer feature CLEAR OFF Pad Press this pad to cance...

Page 29: ...tterned White Patterned White Patterned Bisque Patterned Bisque Glass ceramic cooktop Patterned Black Patterned Black White Porc Enam White or Almond White or Almond Lift up overhanging cooktop Black Porc Enam Porc Enam Porc Enam Dual 6 9 heating element 1 Ribbon 2500W 1 Ribbon 2500W 8 heating elements 2 Ribbon 2000W 2 Plug in 2 Plug in 2 Plug in 7 heating elements 2 Ribbon 1800W 2 Plug in 2 Plug ...

Page 30: ...r 4 4 Automatic meat thermometer Heating element ON indicator light Interior oven light Halogen Stainless White White White White White Bisque Bisque Bisque Almond Black Storage drawer Black Black Black Black CM CM Broiler pan with grid Roasting rack Appearance SS WW WW WW WW WW CC CC CC AA BB Color appearance BB BB BB BB WH AD WH AD Stainless White White White White White Bisque Bisque Bisque Alm...

Page 31: ...ven Temperature Sensor Removal 31 Range Removal 31 Convection Fan Motor Removal 32 Control Panel Removal 32 Light and Receptacle Removal 34 Meat Probe Outlet Removal 34 Thermal Circuit Breaker Removal 34 Door Latching Motor Assembly Removal 34 Burner Box Removal 34 Burner Removal 35 HOT SURFACE Light Removal 35 Cooling Fan Removal 35 Oven Vent Removal 36 ...

Page 32: ...secure the convection fan guard to the rear wall of the oven and remove the fan guard GEA01072 Screws Screws Screws Screws Screws Convection Element Convection Element 2 Remove 1 screw from the mounting bracket on the bottom of the convection element and 2 screws that secure the convection element to the rear wall of the oven 3 Carefully pull the convection element forward to accesss the wiring ha...

Page 33: ...6 JS966 1 Remove the oven door see procedure 2 Remove the storage drawer 3 Unplug the range through the storage drawer opening Caution Take the necessary precautions to protect the floor from damage that could be caused by moving the range 4 Carefully pull the range out until the rear leveling leg has cleared the Anti tip Bracket 5 Using a 1 7 16 in wrench screw the back leveling legs out to raise...

Page 34: ...om the fan motor shaft GEA01078 Screws Screws Screws 5 Remove the 6 screws that secure the service cover to the rear of the range and remove the cover 6 Remove the wiring harness connectors from the motor terminals 7 Remove the 3 mounting screws and the motor Control Panel Removal Models JDP46 JSP46 JSP56 1 Remove the 4 knobs and the retainer nuts under the knobs 2 Remove the panel faceplate 3 Rem...

Page 35: ...nd the retainer nuts under the knobs GEA01083 Touch Board Touch Board Harness Harness Connector Harness Connector Caution Lift the panel faceplate enough to access the wire harness connected to the touch board 2 Remove the harness connector from the touch board by pulling on the connector do not pull on the wiring Remove the faceplate and place face down on a protected surface 3 Remove the 4 screw...

Page 36: ... the top of the oven 4 Lower the outlet pull the wiring through the access hole and remove Thermal Circuit Breaker Removal 1 Place the control panel in the service position see Control Panel Removal procedure 2 Disconnect the wiring harness connectors from the terminals of the thermal circuit breaker 3 Remove the 2 screws that secure the thermal circuit breaker and remove the breaker Door Latching...

Page 37: ...from the burner terminals m t e r m i n a l s GEA01094 Screws Screws Screws Mounting Mounting Clips Mounting Clips 4 Mark the numbers nearest the mounting clips for reassembly of the new heating element and remove the screws and clips securing the burner Remove the burner HOT SURFACE Light Removal 1 Lift up on the 3 wire side of the HOT SURFACE light unit 2 Slide the unit toward the 3 wire side an...

Page 38: ... 2 screws that secure the vent tube to the top of the oven Remove the tube 2 Remove the control panel see procedure 3 Remove 1 screw from the vent cover and pull the vent cover tabs out of the slots in the cabinet Remove the vent cover ...

Page 39: ...37 Diagnostics Table of Contents Failure Codes 38 Key Panel Test 39 Oven Light Test 39 Control Voltages 39 Door Lock Thermostat 40 Fan Thermostat 40 Convection Fan 40 Motorized Door Lock 40 ...

Page 40: ... z e c a l p e r r o r a e l c d e k c o l b r o d e l l a t s n a f g n i l o o C z t i n u f o r a e r o t w o l f r i A z s r o t c e n n o c s d a e l r o s n e s n e v o n i e c n a t s i s e r h g i H 3 F r o s n e s n e v o n e p O z r e w o p t c e n n o c s i D C O E m o r f s s e n r a h r o s n e s t c e n n o c s i D e b o t s d a e l e t i h w e c n a t s i s e r r o s n e s e r u s a...

Page 41: ...her pins have strobing voltages and show unstable nonzero voltage when measured with a voltmeter Oven Light Test If the oven light is not working make the following checks z z z z z Check oven light bulb z z z z z Light is to come on when door is opened Check the voltage across the light socket terminals It should read 120 VAC If it reads 0 volts check the jamb switch and wiring z z z z z Light is...

Page 42: ...d complete the circuit that supplies the voltage to the lock motor Note The display of the control will flash LOCK DOOR if the door switch is in the C to NC position door open The words LOCK DOOR will flash in the display while the lock motor is in motion When the door is locked the words LOCK DOOR remain illumi nated in the display CAM The cam on the motor performs two functions 1 Positions the l...

Page 43: ...in Cooktop Connector 15 Pin Cooktop Connector Right Front Surface Switch Right Front Surface Switch Left Front Surface Switch Left Front Surface Switch ON Lights ON Lights Left Rear Surface Switch Left Rear Surface Switch Electronic Oven Control Electronic Oven Control Lock Motor Connector Lock Motor Connector Oven Element Connectors Oven Element Connectors ON Lights ON Lights GEA01062 17 Pin Head...

Page 44: ...Surface Element Dual Unit Surface Element Hot Surface Light Switches Light Switches Hot Surface Light Switches Cooktop Connector Connector Cooktop Connector Bridge Element Bridge Element Bridge Element Warming Zone Warming Zone Surface Element Surface Element Warming Zone Surface Element GEA01064 ...

Page 45: ...r Connector Lock Motor Connector Motor Lock Motor Lock Oven Element Connectors Oven Element Connectors Power Connector Power Connector Oven Door Switch Oven Door Switch Meat Probe Meat Probe Meat Probe Connector Meat Probe Connector Door Lock Thermostat Door Lock Thermostat GEA01065 ...

Page 46: ...44 JD966 and JS966 Convection Fan Motor Convection Fan Motor GEA01066 ...

Page 47: ...ght Rear Surface Switch Right Rear Surface Switch Right Front Surface Switch Right Front Surface Switch Left Rear Surface Switch Left Rear Surface Switch Left Front Surface Switch Left Front Surface Switch Electronic Oven Control Electronic Oven Control Ribbon Connector Ribbon Connector ...

Page 48: ...tic 47 Wiring Diagram 48 Strip Circuits Right Rear Surface Switch 49 Left Rear Surface Switch 49 Left Front and Right Front Surface Switches 49 Bake and Broil Units 49 Convection Bake 49 Convection Roast 49 Motorized Door Lock 50 Cooling Fan 50 Oven Light 50 ...

Page 49: ...47 Caution Label all wires prior to disconnection when servicing the controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing GEA01060 Schematic ...

Page 50: ...48 GEA01061 Wiring Diagram ...

Page 51: ...ion after preheat Bake and broil units operate sequentially during first preheat cycle 1 second dead time between bake and broil units while calling for heat in clean L2 RED L1 BLACK L1 BROIL L2 RED BROIL RELAY 2700W 16 8 3600 W 16 BAKE TIME BAKE BROIL CLEAN UNTIL AFTER 750 F IS REACHED 3600W 16 4 14 2A 15A 15A BK BR BR DLB RELAY Convection Bake Convection Roast BAKE RELAY BAKE L1 L1 BLACK BROIL R...

Page 52: ...LOCK RELAY K4 LOCK MOTOR DOOR SWITCH DOOR LOCKING OR UNLOCKING ALL OTHER MODES WITH DOOR CLOSED COM MDL COM MDL GEA01058 Motorized Door Lock Cooling Fan Oven Light Strip Circuits LIMIT SW CLOSE 138 F OPEN 106 F GEA01102 L1 N M COOLING FAN L1 N K1 K1 DOOR JAM SWITCH ...

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