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GE Integritas 3TL125-SACY-D10Y-P000, Quick Start Manual

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GE Integritas 3TL125-SACY-D10Y-P000 Quick Start Manual Download Page 17

Document 8600092587P   r04 2019 May

 

17

 

Integritas Wall Mount Charger 

-

 Quick Start Guide

 

 

 

Information: Battery Monitoring Connections 

-

 for use with NiCd and Lead acid batteries (VRLA, Flooded) 

 

Battery Monitoring is accomplished with a 

“

Daisy Chained

” 

series of probes. The Probes monitor battery temperature. Bolt the Probe under 

the 

“

–

“ 

terminal connector hardware; NOT under the connecting lug.

 

Max per system:  Probes 

-

 16.

 

Battery Temperature Measurement

 

Ordering Codes

 

Descriptions

 

  

Ordering 

Codes

 

Descriptions

 

1600093513A

 

DTP873

-

Battery Thermal Probe

 

  

 

 

1600093512A

 

DTP873

-

Ambient Probe

 

  

 

 

 

 

  

 

 

 

 

  

 

 

 

 

  

 

 

 

 

  

 

 

 

 

  

 

 

 

 

  

  

  

Information Interlock Cable Recommendations

 

• 

Wire 

-

 20

-

24 AWG

 

• 

Mating Connector:  Molex housing 

-

 43025

-

 0200, 

 

• 

Terminals 

-

 Molex 43030

-

0008 (15µ

”

gold plated)

 

• 

Hand Crimp Tool 

-

 Molex 0638190000

 

• 

Insertion Tool 

-

 Molex 0638120800

 

• 

Extraction Tool 

-

 Molex 0011030043

 

Summary of Contents for Integritas 3TL125-SACY-D10Y-P000

Page 1: ... device included Full featured charger control unit GE Critical Power Quick Start Guide Bottom Feed Charger with BATT DC Load Breakers Model number structure 3TL125 SACY D10Y P000 DC output options Controller options 3 Rectifiers Top Bottom Feed AC input options Top Feed Charger with 2 DC Breakers Input Box Output Box Wall Mount Bracket top and bottom IO Module IP Rectifier slots 3 Air Filter Door...

Page 2: ...Signals and Bias 11 9 Connect Output Signals Unit Signals 12 10 Install Rectifiers 13 11 Initial Start Up 13 12 Configure Controller 13 13 Apply Power to Loads 14 Information Controller View and Change Parameters and Alarm Severity 15 Controller Controller LAN Port Local Network 15 Controller Alarm Relay Jumpers 15 IP843G Controller Basic Operation 16 Battery Monitoring Connections for use with VR...

Page 3: ...xternal batteries if applicable are to be installed in accordance with all national and local rules and regulations including CEC part 1 Personnel with electronic medical devices need to be aware that proximity to DC power and distribution systems including batteries and cables typically found in telecommunications utility rooms can affect medical electronic devices such as pacemakers Effects decr...

Page 4: ...rger is factory configured for an internal shunt Set the Shunt Jumper to External if an external shunt is used 1 Remove charger rear panel 6 screws 3 each top and bottom 2 Move both Shunt Jumpers HDR11 and HDR12 to RMT External position pins 2 3 3 Replace charger rear panel Secure with 6 screws Tools required Wire cutters and strippers Torque wrench 0 65 in lb 0 10 Nm Screwdrivers Philips and Flat...

Page 5: ... mount the bottom bracket Use the bottom bracket as a template c Secure the bottom bracket to the wall with mounting hardware 3 Prepare to secure the top wall mount bracket to the wall a Place the charger against the wall resting on the wall mounted bottom bracket b Temporarily install one screw through the bottom bracket into the charger c Mark 4 holes in the wall for top bracket mounting hardwar...

Page 6: ...circuit 1 Verify all AC breakers are off Charger AC1 and external AC feed breaker 2 Choose the next step to match AC input voltage marked on the charger ratings label Step 3 Ground the Chassis Chassis Ground lug 1 4 on 5 8 centers lug provided Minimum 6 AWG recommended 1 Connect ground wire to chassis on top or bottom of cabinet 1 4 20 screws 2 provided Torque to 65 in lb 7 3 Nm 7 16 socket Chassi...

Page 7: ...ten lug screw securely d Pull wire to verify 5 Connect each AC wire to the terminal block in the AC Input Box AC terminal connections are labeled at each position Gnd L N L1 and L2 a Strip 1 4 10mm b Insert into terminal block c Torque screw to 13 in lb 1 5 Nm d Pull wire to verify Go to Step 5 Gnd L2 Top Feed Bottom Feed L2 L1 Gnd Recommended External Protection and Minimum Wire Size 6 AWG max 12...

Page 8: ...Ground wire green green yellow to lug 5 Strip 1 2 13mm 6 Insert into ground lug 7 Tighten lug screw securely 8 Pull wire to verify 5 Connect each AC wire to the terminal block in the AC Input Box AC terminal connections are labeled at each position Gnd L N L1 and L2 a Strip 1 4 10mm b Insert into terminal block c Torque screw to 13 in lb 1 5 Nm d Pull wire to verify Go to Step 5 Top Feed Bottom Fe...

Page 9: ...nect Load 1 Positive cable to the Positive terminal block position marked Load 1 5 Connect Load 1 Negative cable to the Negative terminal block position behind the positive position marked Load 1 6 If DC2 Breaker is labeled Load Repeat from 4 for Load 2 7 Replace the DC Output Box cover 4 thumbscrews GE 601 Shiloh Rd Plano TX 75074 1 877 546 3243 Outside U S A 1 972 244 9288 www gecriticalpower co...

Page 10: ...s DC1 and DC2 BATT if present are OFF 3 Remove the DC Output Box cover 4 thumbscrews 4 Connect Battery Positive cable to the terminal block position marked BAT1 BAT2 for second battery 5 Connect Battery Negative cable to the terminal block position marked BAT1 BAT2 for second battery 6 Repeat from 1 for second battery if present 7 Turn BATT breaker ON if present 8 Verify the Reverse Polarity LED i...

Page 11: ...7 Connect External Distribution future option ALARM OUTPUTS RATED 125VDC 0 5A REF FACTORY DEFAULT ASSIGNMENT SIGNAL PIN 1 COMMON PIN2 TB1 CRITICAL ALARM TB2 MAJOR ALARM CHARGER SUMMARY TB3 MINOR ALARM TB4 R1 RECTIFIER FAIL RFA MRFA TB5 R2 AC FAIL ACF MACF TB6 R3 LOW VOLTAGE BD VLV TB7 R4 GROUND FAULT GFI TB8 R5 SURGE PROTECTOR SPD TB9 R6 HIGH VOLTAGE HVSD HV TB10 R7 CHECK BATTERY TB11 AUX1 AIR CON...

Page 12: ...ct to battery and posts terminals not provided Stack up Battery Post Power terminal Remote Voltage Sense terminal c Torque per battery specification 2 Connect current limiting module to the signal unit Remote Voltage Sense detachable block with polarity as marked Extend wires with butt splices not provided Remote Interlock optional A factory installed jumper enables the rectifiers without an exter...

Page 13: ...ngs on the controller for this installation Step 10 Install Rectifiers Rectifiers are keyed for input and output voltage allowing only their installation into compatible chargers Warning Equipment Damage Do not Install rectifiers if the Reverse Polarity LED is Red 1 Verify the Reverse Polarity LED is not Red and the Ready LED is Green If the Reverse Polarity LED is RED reverse battery cables If Re...

Page 14: ...ter on VDC and VDC jacks on the Output Signal Unit Terminals voltage is output voltage 100 3 Turn on load breaker s DC1 and DC2 if present 4 Verify No Ground Fault alarm Ground Fault Unit U LED is Green and F LED NOT Red If F LED is Red adjust values of resistance threshold down R1 R2 Operate Test Reset button after each adjustment If alarm continues trouble shoot load and battery wiring according...

Page 15: ...SERVER Local Server LAN connects to a laptop Local Server is a temporary setting When configuration is complete return LAN port to Network Client mode Network Client LAN connects to a network Default CAUTION Do not connect LAN port to a network when configured as Local See Pulsar Plus G3 Controller Product Manual for details Information Controller View and Change Parameters and Alarm Severity View...

Page 16: ...k Static is the factory default setting and the typical setting for most networks Controller Alarm Status The display changes colors Green Normal Amber Minor Alarm Red Critical Major Alarm Some alarms may occur during initial installation example thermal probe fail or Major Minor communication fail Clear these alarms Via Controller Display follow the menu path Menu Control Operation Clear Events o...

Page 17: ...e Probe under the terminal connector hardware NOT under the connecting lug Max per system Probes 16 Battery Temperature Measurement Ordering Codes Descriptions Ordering Codes Descriptions 1600093513A DTP873 Battery Thermal Probe 1600093512A DTP873 Ambient Probe Information Interlock Cable Recommendations Wire 20 24 AWG Mating Connector Molex housing 43025 0200 Terminals Molex 43030 0008 15µ gold p...

Page 18: ...tage Binary contact input default is AUX2 Door Open No Voltage Re turn TB13 IN009 Dry No Voltage Binary contact input default AUX3 High External Ambient No Voltage Re turn TB14 IN010 Dry No Voltage Binary contact input default AUX4 Low External Ambient No Voltage Re turn TB15 IN006 Dry No Voltage Binary contact input default Plant Battery Test PBT No Voltage Re turn TB16 IN005 Dry No Voltage Binar...

Page 19: ...C L3 LW HW 125Vdc 2500W 100 120 Vac AC LW 125Vdc 1280W blue IP050ACR048ATEZ 48Vdc 200 277 Vac AC L3 LW HW 48Vdc 2725W 100 120 Vac AC LW 48Vdc 1200W orange IP100ARC024ATEZ 24Vdc 200 277 Vac AC L3 LW HW 24Vdc 2725W 100 120 Vac AC LW 24Vdc 1200W Rectifier LEDs Power Unit LEDs see Troubleshooting for details LED Description Norm Normal Green ACF AC Input Failure Red Fail Failure Red RP Reverse Polarit...

Page 20: ...s Comcode Description Application 150050531 IP020ACR125ATEZ 125VDC Hot Swappable Integritas Charger Module Single Phase 120 277AC Input 20A Output 150050530 IP050ACR048ATEZ 48VDC Hot Swappable Integritas Charger Module Single Phase 120 277AC Input 50A Output 150052733 IP100ACR024ATEZ 24VDC Hot Swappable Integritas Charger Module Single Phase 120 277AC Input 100A Output 8600092348P Blank IP Charger...

Page 21: ...ar Plus Controller Family Troubleshooting GE 601 Shiloh Rd Plano TX 75074 1 972 244 9288 www gecriticalpower com 2017 General Electric Company All rights reserved Thermal Probes Comcode Description Application 1600093512A DTP873_AMBIENT Ambient Thermal Probe Kit 1600093513A DTP873_BATTERY Battery Terminal Thermal Probe Kit Additional Accessories Mounting Hardware Filters etc Comcode Description Ap...

Page 22: ...Integritas Wall Mount Charger Quick Start Guide Document 8600092587P r03 2018 August 22 Notes ...

Page 23: ...Document 8600092587P r04 2019 May 23 Integritas Wall Mount Charger Quick Start Guide Notes ...

Page 24: ...Integritas Wall Mount Charger Quick Start Guide Document 8600092587P r03 2018 August 24 Notes ...

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