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GE Dash D 0 0005 G Series, Service Manual

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GE Dash D 0 0005 G Series Service Manual Download Page 39

Revision B

Dash Port Docking Station

4-3

2000966-037

Troubleshooting: Visual Inspection

Visual Inspection

A thorough visual inspection of the equipment may help identify the 
problem.

Area to Inspect

Problems

I/O connectors and 
cables

„

frayed cables or other damage

„

bent prongs or pins

„

cracked housing

„

loose screws 

interface cables

„

excessive tension or wear

„

loose connection

„

strain reliefs out of place

circuit boards

„

moisture, dusts, or debris (top and bottom)

„

looser or missing components

„

burn damage or smell of over-heated components

„

PCB not seated properly in edge connectors

ground wires/wiring

„

loose wires or ground strap connections

„

faulty wiring

„

pinched wires

mounting hardware

„

loose or missing screws or other hardware

power source

„

faulty wiring of power source

„

circuit not dedicated to system could cause static 
discharge.

Summary of Contents for Dash D 0 0005 G Series

Page 1: ...Dash Port Docking Station Service Manual 2000966 037 Revision B ...

Page 2: ...w are GE Medical Systems Information Technologies trademarks used in this document All other trademarks contained herein are the property of their respective owners DASH SAM and UNITY NETWORK are trademarks of GE Medical Systems Information Technologies registered in the United States Patent and Trademark Office GE Medical Systems Information Technologies 2001 and 2002 All rights reserved ...

Page 3: ... 5 Service Information 1 6 Service Requirements 1 6 Equipment Identification 1 6 2 Equipment Overview 2 1 The Docking Station 2 3 Intended Use 2 3 Dash Monitor Compatibility 2 3 Front View 2 3 Back View 2 4 Installation 2 5 Technical Specifications 2 6 3 Maintenance 3 1 Maintenance Schedule 3 3 Manufacturer Recommendations 3 3 Visual Inspection 3 4 Cleaning 3 5 Cleaning Precautions 3 5 Exterior Cl...

Page 4: ...cking Station Operation 3 17 Docking Station Power up Tests 3 18 Network Test 3 19 4 Troubleshooting 4 1 Visual Inspection 4 3 Power Cable and Plug 4 4 General 4 5 5 Field Replaceable Units 5 1 Disassembly Guidelines 5 3 Tools Required 5 3 Before Disassembly 5 3 Hardware Assemblies 5 3 After Reassembly 5 3 Docking Station Assembly 5 4 Separating the Top and Bottom Housings 5 4 Replacing the Connec...

Page 5: ...Revision B Dash Port Docking Station 1 1 2000966 037 1 Introduction ...

Page 6: ...1 2 Dash Port Docking Station Revision B 2000966 037 For your notes ...

Page 7: ...intain the equipment to the assembly level Use it as a guide for maintenance and electrical repairs considered field repairable Where necessary the manual identifies additional sources of relevant information and technical assistance See the operation instructions for the instructions necessary to operate the equipment safely in accordance with its function and intended use Intended Audience This ...

Page 8: ...rts and accessories used must meet the requirements of the applicable IEC 601 series safety standards and or the system configuration must meet the requirements of the IEC 60601 1 1 medical electrical systems standard Periodically and whenever the integrity of the device is in doubt test all functions The use of ACCESSORY equipment not complying with the equivalent safety requirements of this equi...

Page 9: ...which if not avoided will result in death or serious injury WARNING Indicates a potential hazard or unsafe practice which if not avoided could result in death or serious injury CAUTION Indicates a potential hazard or unsafe practice which if not avoided could result in minor personal injury or product property damage NOTE Provides application tips or other useful information to assure that you get...

Page 10: ...tive of usage is essential to ensure that the equipment will always be functional when required Equipment Identification Every GE device has a unique serial number for identification A sample of the information found on a serial number label is shown below D 0 XX 0005 G XX Month Manufactured A January B February C March D April E May F June G July H August J September K October L November M Decemb...

Page 11: ...Revision B Dash Port Docking Station 2 1 2000966 037 2 Equipment Overview ...

Page 12: ...2 2 Dash Port Docking Station Revision B 2000966 037 For your notes ...

Page 13: ...r some Dash monitors DO NOT support the docking station s Ethernet or auxiliary communication links Front View Monitor AC Power Ethernet Auxiliary Dash 2000 version 1 and 2 software Yes No No Dash 2000 version 3 or later software Yes Yes Yes Dash 3000 version 1 software Yes Yes No Dash 3000 4000 version 2 software Yes Yes No Dash 3000 4000 version 3 or later software Yes Yes Yes Name Description A...

Page 14: ...nitor A B C D 005A Name Description A equipotential lug Connect non grounded peripheral devices to ensure equipotential B AC power connector Insert AC power cable C ETHERNET connector Connect to the Unity Network 1 D AUX connector Connect to a compatible auxiliary device that is supported by the Dash monitor In addition you can use the AUX connector on the monitor and on the docking station to con...

Page 15: ... the monitor POWER REQUIREMENTS Before connecting the device to the power line check that the voltage and frequency ratings of the power line are the same as those indicated on the unit s label If this is not the case do not connect the system to the power line until you adjust the unit to match the power source In U S A if the installation of this equipment will use 240V rather than 120V the sour...

Page 16: ...ting Conditions operating temperature relative humidity non condensing altitude 0 to 50 C 32 to 122 F 5 to 95 at 40 C 104 F 610 to 4 570 m 2000 to 15 000 ft Cooling Method convection Storage Conditions maximum minimum 70 C 158 F at 95 relative humidity 40 C 104 F at 85 relative humidity Physical Specifications height width depth weight maximum load 13 9 cm 5 5 in 27 cm 10 5 in 20 cm 8 0 in 1 95 kg...

Page 17: ...Revision B Dash Port Docking Station 3 1 2000966 037 3 Maintenance ...

Page 18: ...3 2 Dash Port Docking Station Revision B 2000966 037 For your notes ...

Page 19: ...bility rests with the individuals hospitals or institutions utilizing the device To ensure the docking station is always functional when required qualified service personnel should perform the following regular maintenance Visual Inspection Perform a visual inspection upon receipt of the equipment every 12 months thereafter and prior to servicing the unit Cleaning Clean the unit upon receipt of th...

Page 20: ...after and each time the equipment is serviced Carefully inspect the equipment for physical damage Do not use the docking station if damage is determined Refer damaged equipment to qualified service personnel Inspect all external connections for loose connectors or frayed cables Have any damaged connectors or cables replaced by qualified service personnel Safety labels and inscription on the device...

Page 21: ...s never use the following cleaning agents organic solvents ammonia based solutions acetone solution alcohol based cleaning agents Betadine solution a wax containing a cleaning substance or abrasive cleaning agents Exterior Cleaning Clean the exterior surfaces with a clean lint free cloth and one of the cleaning solutions listed in the table above Wring the excess solution from the cloth Do not dri...

Page 22: ...the equipment site GE recommends that you perform electrical safety tests upon receipt of the device every twelve months thereafter and each time the main enclosure is disassembled or a circuit board is removed tested repaired or replaced Test Conditions Electrical safety tests may be performed under normal ambient conditions of temperature humidity and pressure First complete ALL the electrical s...

Page 23: ...checks the condition of the wall receptacle to ensure correct results from leakage tests For international wall receptacles refer to the internal standards agencies of that particular country Use a digital multi meter to ensure the wall receptacle is wired properly If other than normal polarity and ground is indicated corrective action must be taken before proceeding The results of the following t...

Page 24: ...f this test is checked by the following steps 1 Disconnect the DUT device under test from the wall receptacle 2 Connect the negative lead of the ohm meter to the protective earth terminal ground pin in power in let connector or the protective earth pin in the MAINS PLUG ground pin in power cord Refer to the US 120Vac power cord figure on the left 3 Set the Ohm meter to the milliohm mΩ range 4 Conn...

Page 25: ...ource with a frequency of 50 or 60 Hz with a no load voltage not exceeding 6 V is passed for at least 5 s through the protective earth terminal or the protective earth pin in the mains plug and each accessible metal part which could become live in case of failure in basic insulation 2 The voltage drop between the parts described is measured and the impedance determined from the current and voltage...

Page 26: ...d and tested again 300 microamperes 0 3 volts on the DMM and the device under test is powered from 100 120 V 50 60 Hz 300 µA 0 3 volts on the DMM and the device under test is powered from a centered tapped 200 240 V 50 60 Hz single phase circuit 500 µA 0 5 volts on the DMM and the device under test is powered from a non center tapped 200 240 V 50 60 Hz single phase circuit 127 Center tapped and no...

Page 27: ...ifferent leakage currents and the UL and IEC limits are different 9 Set the leakage tester power switch to OFF 127 The MD measuring device is the circuitry defined by the appropriate standard for measuring leakage current 127 The measuring devices defined by various standard organizations IEC UL etc produce almost identical test measurement results ...

Page 28: ... 3 volts on the DMM and the device under test is powered from 100 120 V 50 60 Hz 300 µA 0 3 volts on the DMM and the device under test is powered from a centered tapped 200 240 V 50 60 Hz single phase circuit 500 µA 0 5 volts on the DMM and the device under test is powered from a non center tapped 200 240 V 50 60 Hz single phase circuit 127 Center tapped and non center tapped circuits produce diff...

Page 29: ...dure only applies to Class I grounded earthed equipment and measures the leakage current from the ECG and TEMP CO connectors of the device to ground 1 Set leakage tester switches as follows Selector knob 3 GND switch GND OPEN Polarity switch NORM Power switch OFF 2 Connect an ECG test body to the ECG connector of the DUT 3 Connect a short length of cable between the ECG test body installed in the ...

Page 30: ...this test and should be repaired and tested again 127 The AAMI and IEC single fault condition ground open is 50 µA whereas the normal condition ground closed is less 9 Change the GND switch to the CLOSED position 10 Read the leakage current indicated on the DMM 11 If the reading is greater than 10 µA 0 01 volts on the DMM the device under test fails this test and should be repaired and tested agai...

Page 31: ...ollowing step will cause high voltage 120 VAC to 240 VAC to appear at the PATN JACK on the leakage tester Do not touch the PATN JACK posts or ECG lead clips during this test as an electrical shock will occur 3 Set power switch on the leakage tester to ON 4 Read leakage current indicated on DMM If the reading is greater than the appropriate specification below the device under test fails this test ...

Page 32: ...hout the patient cable 127 The 10 and 20 µA limits are based on internal design standards 50 µA 0 05 volts on the DMM at 120 240 VAC with the patient cable 127 The 50 µA limit is common to all standards AAMI ES 1 standard requires using the patient cable 7 Set the power switch on the leakage tester to OFF 8 Repeat all previous steps for the TEMP CO connector using the appropriate test body Test Co...

Page 33: ...tested repaired or replaced Verify Correct Docking Station Operation To troubleshoot operation problems see Chapter 4 Troubleshooting Verify the Monitor is Secured to the Docking Station 1 Verify the docking station s security lever starts in the unlock far right position 2 Position the front of the Dash monitor onto the front channel of the docking station 3 Hold onto the monitor and allow the we...

Page 34: ...fy the docking station s security lever is in the far left position 3 Remove the batteries from the monitor and unplug the docking station from AC power to turn the monitor off 4 Restore the batteries to the monitor and plug the docking station into AC power to turn the monitor on 5 Verify all the monitor s front panel indicators illuminate on power up 6 Verify the AC indicator on the monitor stay...

Page 35: ...or is connected to the docking station 2 Verify the docking station s security lever is in the far left position 3 Verify that the docking station not the monitor is connected to the Unity MC Mission Critical network 4 Select VIEW OTHER PATIENTS 5 Select SELECT ANOTHER CARE UNIT 6 Verify that you can see at least one care unit 7 Select a care unit 8 Select SELECT A BED TO VIEW 9 Select a bed 10 Ve...

Page 36: ...3 20 Dash Port Docking Station Revision B 2000966 037 Maintenance Checkout Procedures For your notes ...

Page 37: ...Revision B Dash Port Docking Station 4 1 2000966 037 4 Troubleshooting ...

Page 38: ...4 2 Dash Port Docking Station Revision B 2000966 037 For your notes ...

Page 39: ...interface cables excessive tension or wear loose connection strain reliefs out of place circuit boards moisture dusts or debris top and bottom looser or missing components burn damage or smell of over heated components PCB not seated properly in edge connectors ground wires wiring loose wires or ground strap connections faulty wiring pinched wires mounting hardware loose or missing screws or other...

Page 40: ...th the equipment is good Problem Cause Solution tripped circuit breakers blown fuses AC power indicator is not illuminated monitor will not switch from battery power to AC power plug wires are loose Verify that the line neutral and ground wires are firmly connected to the plug and are not short circuited Replace the power cable if necessary ...

Page 41: ...esn t move to the central position when the monitor has been placed on the docking station The monitor s footpad and or GCX plate may have been removed Without both components the monitor WILL NOT safely or correctly function with the docking station Replace the missing footpad and or GCX plate Cables or other objects may be preventing the monitor from activating the locking mechanism Ensure the d...

Page 42: ... Complete Separating the Top and Bottom Housings on page 5 4 3 Throw away the failed top housing and complete Joining the Top and Bottom Housings on page 5 6 4 Complete After Reassembly on page 5 3 The docking station will not release the monitor when the security lever is moved to the unlock position The security lever was not moved and held in the unlock position while the monitor was removed Sl...

Page 43: ...onitor may not be positioned correctly on the docking station Remove and reposition the monitor Foreign objects may be blocking the monitor s expansion pcb Remove foreign objects blocking the expansion PCB The AC power communication mechanism has failed Remove the monitor from the docking station Manually depress the locking lever pin and slide the security lever to the far left position The AC po...

Page 44: ...nternal wiring may be loose Check for loose connections The monitor may have malfunctioned Connect the monitor to AC power to determine if the monitor is the cause See the appropriate Dash Patient Monitor Service Manual for troubleshooting tips The AC power communication mechanism has failed Remove the monitor from the docking station Manually depress the locking lever pin and slide the security l...

Page 45: ... and connect them to the docking station The connector is inserted into the wrong communication port Reposition the connector into the correct port Dirt or other objects are obstructing the connector port Remove the obstructions The Dash 2000 monitor may not have the expansion PCB required to interface with the docking station Use a Dash 2000 monitor that has the communication PCB installed See Da...

Page 46: ...4 10 Dash Port Docking Station Revision B 2000966 037 Troubleshooting General For your notes ...

Page 47: ...Revision B Dash Port Docking Station 5 1 2000966 037 5 Field Replaceable Units ...

Page 48: ...5 2 Dash Port Docking Station Revision B 2000966 037 For your notes ...

Page 49: ...g them if necessary to ensure they are replaced correctly Save and set aside all hardware for re assembly After Reassembly After reassembling the docking station ALWAYS complete ALL of the checkout procedures electrical safety tests and regular maintenance procedures identified and described in this service manual Recommended Electrical Safety Tests and Checkout Procedures Replacement Procedure El...

Page 50: ... the six screws from the bottom housing 2 Hold onto both housings and turn the unit over 3 Slide and hold the security lever in the far right position while separating the top and bottom housings 4 Continue to hold onto the security lever and gently let it slide back into its resting position 5 Remove the locking lever spring and pin 015A long screws short screws 016A 017A ...

Page 51: ...tential lug 3 Remove the three PCB bracket screws 4 Lift out the connector assembly 5 Stabilize the LED component and gently pull out the light pipe from the PCB 0 286 1 127 If you are replacing the bottom housing you must install the light pipe into the new housing Route the light pipe through the opening into the housing and snap it into place See Exploded View PN 2004740 001 Revision D on page ...

Page 52: ...rew and install the three PCB bracket screws 10 Replace the equipotential lug 11 Join the top and bottom housings See page 5 6 1 Insert the locking lever spring into the spring opening 2 Slide and hold the security lever in the unlock position far left while inserting the locking lever pin into the locking assembly 3 Release the security lever and place the top and bottom housing pieces together 4...

Page 53: ...Revision B Dash Port Docking Station 6 1 2000966 037 6 Drawing and Part List ...

Page 54: ...6 2 Dash Port Docking Station Revision B 2000966 037 For your notes ...

Page 55: ...Revision B Dash Port Docking Station 6 3 2000966 037 Drawing and Part List Exploded View PN 2004740 001 Revision D Exploded View PN 2004740 001 Revision D Page 1 of 2 ...

Page 56: ...6 4 Dash Port Docking Station Revision B 2000966 037 Drawing and Part List Exploded View PN 2004740 001 Revision D Page 2 of 2 ...

Page 57: ...em Number Item Description Qty 1 2012306 001 TOP HOUSING FIELD REPLACEABLE UNIT 1 2 2002898 002 ENCL BOTTOM DOCKING STATION 1 4 2002958 001 PIN LOCK LEVER 1 7 2004742 001 ASSY CONNECTOR DOCKING STATION 1 8 2004826 001 SPRING CPRSN 7 6 OD X 14 2 LG 1 10 2004852 001 LABEL DASH PORT POWER 0 11 2004853 001 LABEL DASH PORT CONN 0 12 2004854 001 LABEL DASH PORT RATINGS 0 16 400040 001 PLUG MC EQUIPOTENT...

Page 58: ...6 6 Dash Port Docking Station Revision B 2000966 037 Drawing and Part List Parts List PN 2004740 001 Rev B For your notes ...

Page 59: ......

Page 60: ...58 5120 US only Fax 414 355 3790 European Representative GE Medical Systems Information Technologies GmbH Postfach 60 02 65 D 79032 Freiburg Germany Tel 49 761 45 43 0 Fax 49 761 45 43 233 Asia Region GE Medical Systems Asia 7 127 Asahigaoka 4 chome Hino shi Tokyo 191 8503 Japan Tel 81 42 582 6824 Fax 81 42 582 6830 0459 gemedical com ...

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