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SECTION 4.0 

MAINTENANCE & SERVICING 

The Figures on the following pages detail the components of each assembly, together 

with the relevant part numbers.   Where “ASSY” appears as a part number, this indicates 
that this particular component is associated with other components in an assembly for 
replacement purposes. 

Before beginning any maintenance, remove any instruments that may be mounted to the 

test pump, and drain the fluid from the system. 

4.1 

SCREW PRESS SEALS 

4.1.1  Turn the screw press out so that there is a distance of at least 1” / 2.5cm 

between the large union nut at the end of the barrel and the capstan hub. 

4.1.2  Unscrew the union nut, and withdraw the lead screw assembly (24) from the 

barrel, taking care not to drop the rambler (22). 

4.1.3  Inspect the seals for signs of wear or damage, replace as necessary. 
4.1.4 The 

white, 

anti-extrusion ring (21) is a PTFE spiral, and can be removed by 

“unwinding” it from the rambler. 

4.1.5  When removing the rambler seal (20), take care not to use any tool that may 

have a sharp edge that will scratch the surfaces of the rambler, otherwise it 
may leak when reassembled. 

4.1.6  The replacement rambler seal can be eased over the front of the rambler, and 

into the groove. 

4.1.7  Similarly, the new anti-extrusion ring can be “wound” into the groove in the 

rambler, behind the rambler seal. 

4.1.8  If the rambler has been separated from the lead screw, ensure that the ball 

(23) is correctly fitted before reassembly. 

4.1.9  Ensure that the rambler assembly is correctly located on the end of the lead 

screw assembly.  Carefully introduce the rambler into the open end of the 
barrel; making sure that it does not tilt when entering the barrel. 

4.1.10  Push the lead screw assembly fully in to the barrel, ensuring that the key in the 

nut locates correctly in the slot in the barrel. 

4.1.11  Re-tighten the barrel union nut. 

Note: 

If the lead screw assembly (24) shows signs of excessive wear, then it is very 
likely that the associated components have worn also, therefore the screw 
press assembly is available as a spare part. 

 

 

4-1 

MAINTENANCE & SERVICING 

Summary of Contents for 5514

Page 1: ...GE Sensing Models 5514 5514 V 5514 EP Hydraulic Comparison Test Pump User s Manual imagination at work ...

Page 2: ...HYDRAULIC COMPARISON TEST PUMP MODELS 5514 5514 V 5514 EP USER S MANUAL GE SENSING 10311 WESTPARK DRIVE HOUSTON TEXAS 77042 713 975 0547 FAX 713 975 6338 Release 5514M 1D01 Revision B Date 11 07 06 ...

Page 3: ...l manufacturer However GE Sensing agrees to use its best efforts to have original suppliers make good their warranties COPYRIGHT NOTICE Copyright 2006 by GE Sensing All rights reserved This document may not be reproduced in part or in whole without the express written consent of GE Sensing DISCLAIMER No representations or warranties are made with respect to the contents of this user s manual Furth...

Page 4: ...REVISION NOTICE RELEASE NUMBER REV DATE OF RELEASE DESCRIPTION 5514M 1D01 A 08 18 06 Original release per DC RO 25178 5514M 1D01 B 11 07 06 Model numbers modified per DC RO 25272 iii ...

Page 5: ...y and health and protection of property COMPRESSED LIQUID Use of compressed liquids can create an environment of propelled foreign matter Pressure system safety precautions apply to all ranges of pressure Care must be taken during testing to ensure that all hydraulic connections are properly and tightly made prior to applying pressure Personnel must wear eye protection to prevent injury PERSONAL P...

Page 6: ... 0 OPERATION 3 1 4 0 MAINTENANCE SERVICING 4 1 4 1 TOP PLATE REMOVAL 4 1 4 2 SCREW PUMP ASSEMBLY 4 2 4 3 PRIMING PUMP ASSEMBLY 4 4 4 4 CHECK VALVES 4 6 4 5 RESERVOIR ASSEMBLY 4 8 5 0 ANCILLIARY EQUIPMENT 5 1 LIST OF FIGURES Figure 1 1 Hydraulic Circuit Schematic 1 1 Figure 2 2A Making pressure Connections 2 3 Figure 2 2B Making Pressure Connections 2 4 Figure 2 2C Test Port Insert 2 5 Figure 4 1 R...

Page 7: ...his purpose 1 1 OPERATING FLUID COMPATABILITY The standard system is designed for use with a wide range of fluids however the O ring seals are Nitrile use of solvents fuel oils brake fluids or other similar aggressive fluids can damage the seals The table below details the two alternative versions of this instrument which offer increased compatibility with other fluids Model O Rings 5514 Nitrile 5...

Page 8: ...THIS PAGE INTENTIONALLY LEFT BLANK 1 2 PREPARATION ...

Page 9: ...es we recommend the use of a Liquid to Liquid Separator Refer to section 9 0 Ancillary Equipment WARNING DO NOT use Teflon PTFE tape on these connections as this will prevent correct sealing The Gauge Adapter sealing system is designed for hand tight sealing up to 20 000 psi 1 400 bar wrenches or similar tools are not required over tightening can cause damage to threads or sealing faces Before con...

Page 10: ... method for mounting devices using these adapters 1 Screw the appropriate gauge adapter fully on to the instrument to be tested 2 Screw assembly down COUNTER CLOCKWISE on to test port Note Hand tight is sufficient ensure that the bottom face contacts the O ring on the test port FIGURE 2 2A MAKING PRESSURE CONNECTIONS 2 2 CONNECTIONS ...

Page 11: ...gauge adapter and turn the instrument COUNTER CLOCKWISE so that it faces forward 4 Hold the instrument steady whilst turning the gauge adapter COUNTER CLOCKWISE until it pulls down onto the O ring FIGURE 2 2B MAKING PRESSURE CONNECTIONS 2 3 CONNECTIONS ...

Page 12: ......

Page 13: ...ted on the instrument label 3 5 Turn the screw press in to generate pressure 3 6 Allow a few moments for the system to stabilize before taking any readings especially after large changes in system pressure Note Large sudden changes in pressure will cause the system temperature to rise or fall which can cause instrument readings to change as the fluid in the system expands or contracts thus increas...

Page 14: ...THIS PAGE INTENTIONALLY LEFT BLANK 3 2 PRIMING ...

Page 15: ...n removing the rambler seal 20 take care not to use any tool that may have a sharp edge that will scratch the surfaces of the rambler otherwise it may leak when reassembled 4 1 6 The replacement rambler seal can be eased over the front of the rambler and into the groove 4 1 7 Similarly the new anti extrusion ring can be wound into the groove in the rambler behind the rambler seal 4 1 8 If the ramb...

Page 16: ...om of the stand 4 2 8 To remove the barrel 19 the locknut 18 must be loosened approximately turn The barrel can then be unscrewed from the manifold 16 4 2 9 Before re fitting the barrel ensure that the barrel seal 17 is correctly located in the counter bore in the front of the barrel Screw the barrel fully in to the test station and secure with the locknut 4 2 10 Inspect all seals for wear or dama...

Page 17: ......

Page 18: ......

Page 19: ...9 LOCKNUT P101206 10 RESERVOIR COVER P101263 11 NYLON WASHER 91 382 12 SPRING S421 202 41 13 VALVE STEM ASSEMBLY PPA9118 14 SCREW 70 174 2101 15 PUMP STAND P101224 16 MANIFOLD P101225 17 O RING 54 700 016 54 703 16 54 705 16 18 LOCKNUT P101023 19 BARREL P103932 20 O RING 54 700 111 54 703 111 54 705 111 21 BACK UP RING P104708 22 RAMBLER P103904 23 BALL P101022 24 LEAD SCREW ASSEMBLY PPA9119 25 SP...

Page 20: ...THIS PAGE INTENTIONALLY LEFT BLANK 4 6 MAINTENANCE SERVICING ...

Page 21: ...osition an angle adapter should be used The angle adapter fits directly onto the test station converting it through 90 degrees allowing the standard adapters to be used 5 2 POINTER REMOVER PUNCH Model 5551 To remove and refit the pointer of a pressure gauge This tool has a spring loaded plunger to quickly and consistently refit the pointer 5 1 ANCILLARY EQUIPMENT ...

Page 22: ...THIS PAGE INTENTIONALLY LEFT BLANK 5 2 ANCILLARY EQUIPMENT ...

Page 23: ...U S A 10311 Westpark Drive Houston TX 77042 T 713 975 0547 F 713 975 6338 imagination at work 5514M 1D01 Revision B November 7 2006 ...

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