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GE Digital Energy Kelman MINITRANS, Installation Manual

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GE Digital Energy Kelman MINITRANS Installation Manual Download Page 32

MA-005 - MINITRANS Installation Manual - Rev 3.1 

29-Sep-15 

Page 32 of 85 

10

 

ELECTRONICS 

10.1

 

Input Board 

The  product  has  an  input  board  and  a  marshalling  board  for  connections.  The  input 
board is located on the internal  bottom tier of the  product and has screw terminals to 
provide  connections  to  the  alarms,  PSTN,  serial  communications  and  transformer  load 
sensor (see Appendix I). 

Communications modules are found on the marshalling board located on the second tier 
of the product (behind the plastic cover). All cabling, communications and sensor wiring 
that lead into or out of the product are made through the two 16 mm cable glands on the 
bottom of the product. There are also cable tie bases on the inner side of the front panel 
for securing the cables. 

 

Note: After the product has been in operation, components may get hot within the inner 
compartments and inside the front panel. Care should be taken that all items have cooled 
sufficiently before carrying out any work.

 

10.2

 

Alarm Connections 

The product has two relays — a service relay and a caution and alarm relay — and two 
corresponding external sunlight-visible red and green LEDs on the front door. When the 
product is connected to the mains power and is powered on, the green LED illuminates 
continuously. Relay outputs are located along the terminal strip on the Input board (see 
Appendix  I).  Three  connections  are  provided  for  each  relay:  NO  (Normally  Open),  NC 
(Normally Closed), and COM (Common). The relays can handle a maximum of 1 A 250 V 
AC, 300 mA 110 V DC or 1 A 30 V DC (see Appendix I). 

 

Relay 1 is the service relay. 

 

The green LED flashes if internal error checking detects an error condition. If after 
the next measurement run, there are no error conditions present, the green LED 
resumes continuous illumination. 

 

Relay 2 is the caution and alarm relay. 

 

The red LED indicates when a user-configurable caution and/or alarm threshold is 
reached.  Flashing  denotes  a  caution  state  whereas  continuous  illumination 
denotes an alarm state. If after the next measurement run,  no caution or alarm 
states exist, the red LED switches off. Use the TransConnect software to set alarm 
and  caution  limits  for  many  different  combinations  of  results.  (See  the 
TransConnect user guide for more information). 

Summary of Contents for Kelman MINITRANS

Page 1: ...GEDE GA_M DLIS SE MA 005 Rev 3 1 29 Sep 15 GE Digital Energy Kelman MINITRANS Installation Manual Transformer Oil Dissolved Gas and Moisture Monitor ...

Page 2: ...ion 14 7 1 1 Mounting the Product to the Stand 15 7 2 Direct Mount Cradle 16 7 2 1 Locking mechanism 16 7 3 Sun Canopy 17 8 Plumbing 18 8 1 Transformer Valves 19 8 1 1 Fill Valve 19 8 1 2 Drain Valve 19 8 1 3 Ancillary Valves 19 8 1 4 Cooling Loop Valves 20 8 2 Supply Return Valves 20 8 2 1 Oil Supply 20 8 2 2 Oil Return 21 8 3 Tubing 21 8 3 1 Fitting Requirements 23 8 3 2 Fitting Instructions 24 ...

Page 3: ...t Mount Cradle Vibration Levels 53 Appendix K Direct Mount Cradle Installation 55 Appendix L Direct Mount Cradle Locking Mechanism 67 Appendix M Contact Copyright Details 85 Table of Figures Figure 7 1 The product mounted on a stand 15 Figure 7 2 Direct mount cradle 16 Figure 7 3 Cradle mount sun canopy 17 Figure 8 1 Schematic representation of an installation 18 Figure 8 2 Examples of possible li...

Page 4: ... 2 Clearance requirements 56 Figure L 3 Foam skid 58 Figure L 4 Product positioned on the foam skid 58 Figure L 5 Bracket tools and fittings 59 Figure L 6 Attach bracket fittings to the product 59 Figure L 7 Tighten the fittings 60 Figure L 8 Top isolators tools and fittings 60 Figure L 9 Fitting the support bracket 61 Figure L 10 Support bracket with top isolators fitted 61 Figure L 11 Mounting s...

Page 5: ...he failsafe bolt 79 Figure M 22 Loosen the isolator M6 nut using a nut spinner 79 Figure M 23 Inverted top locking piece 80 Figure M 24 Bottom locking piece 80 Figure M 25 Surplus nuts washers stored securely on bracket bolts 80 Figure M 26 Inner panel 81 Figure M 27 Rear view of LCD display board with cable attached 82 Figure M 28 Slide out PGA lock 82 Figure M 29 Threaded inserts 83 Figure M 30 ...

Page 6: ...ocessor with non volatile internal memory storage for 10 000 records Stainless steel outdoor rated IP55 enclosure connected to the transformer by robust stainless steel tubing All gas sensing is carried out internally no external gas sensors Transformer load tracking is available One user configurable relay contact based on absolute gas and moisture values Two sunlight visible LED arrays on the ex...

Page 7: ...ed appropriate training for working at height prior to work commencing This includes but is not limited to Working at height training If working at a height greater than 4 feet or at a height greater than that stipulated by national or site regulatory requirements it is the responsibility of the installer to ensure that planned work complies with those requirements The installer shall also ensure ...

Page 8: ...onnel may commission GE products Commissioning tasks include making any connections and or performing any work within the enclosure or performing tasks such as purging the oil circuit between the transformer and the product and or all first start up procedures relating to equipment or firmware software ...

Page 9: ...r and GE The appendices to this manual contain additional information such as drawings forms and checklists that need to be reviewed and completed prior to the installation This relates to materials and facilities that need to be ordered acquired and in place well in advance of the scheduled installation date Confirmation of this needs to reach GE as soon as possible at a minimum four weeks prior ...

Page 10: ...closure IP55 Weight 30 5 kg 68 lb POWER REQUIREMENTS 90 V AC to 264 V AC 47 Hz to 63 Hz 6 A max Single phase Alarm Relays NO and NC provided 1 A 250 V AC 300 mA 110 V DC 1 A 30 V DC Fuses 3 Mains 10 A 500 V Cooper Bussmann BAF 10 x 38 mm Accessories 2 2 A 250 V Littelfuse 392 T MEASUREMENT FREQUENCY Variable Once per hour to once every 4 weeks 1 Note Accuracy quoted based on accuracy of detectors ...

Page 11: ...ent Emissions Limits EMC Immunity EN 61326 1 2006 IEC 61000 4 2 IV Electrostatic Discharge IEC 61000 4 3 III Electromagnetic Field Immunity IEC 61000 4 4 III Electrical Fast Transients IEC 61000 4 5 III Surge Immunity IEC 61000 4 6 III Conducted RF Immunity IEC 61000 4 8 IV V Magnetic Field Immunity IEC 61000 4 11 III Voltage Dips Interruptions IEC 61000 3 3 Pst 10 min Plt 120 min Voltage fluctuat...

Page 12: ...ure in the area where the product resides should not fall below 35 C nor exceed 55 C If the transformer is nitrogen blanketed check the pressure vacuum gauge If the pressure is positive then the product can be installed If the pressure is negative a vacuum exists within the transformer Air will be drawn into the transformer when a valve is opened Air bubbles could be damaging to the transformer if...

Page 13: ...duct must be available see Appendix F for dimensions The mounting stand must also be designed to be securely fastened to a flat mounting surface Additional reinforcement and or dampening may be necessary if local conditions environmental or otherwise could expose the product to potential external forces or vibration The product must be mounted on a flat surface within 5 degrees of plumb and level ...

Page 14: ...utlined in Section 7 If the mounting stand is purchased with the product the product is supplied attached to a top stand and slotted between the legs of the bottom stand for additional protection and ease of handling The GE manufactured mounting stand shall be secured to the mounting surface as follows The mounting stand shall be placed upright on a suitable mounting surface e g a flat concrete pa...

Page 15: ... mm bolts Ensure the bottom mounting stand is secured to the mounting surface in the desired position using appropriate hardware and within 5 degrees of level and plumb To secure the product to the top stand if not already pre attached lift the product and position the four mounting tabs found on its back corners onto the studs protruding from the top stand Then use the nuts and washers included w...

Page 16: ...ure 7 2 The cradle reduces the effects of transformer vibration on the product and provides an alternative space saving secure mounting solution to the aforementioned mounting stand See Appendix K for vibratory guidance on when the GE Direct Mount Cradle should be used See Appendix L for the Direct Mount Cradle installation instructions 7 2 1 Locking mechanism If the product is to be mounted on a ...

Page 17: ...th prolonged sun exposure The canopy is fitted to the mounting arrangement onsite as one of the final installation steps Two types of canopy are available to order separately The required type depends on the mounting arrangement Mounting stand canopy 21 0729 21 0730 Cradle mount canopy Kitt00100 Figure 7 3 Cradle mount sun canopy See Appendix H for drawings and dimensions ...

Page 18: ...the gases see Figure 8 1 and Figure 8 2 Figure 8 1 Schematic representation of an installation The oil is removed from one valve of the transformer the supply valve and returned via another the return valve The location of the supply valve should produce an oil sample that is a well mixed representation of the transformer oil The following pages contain points to consider when choosing where to co...

Page 19: ...oil at this position However it is acceptable to return oil through this valve 8 1 2 Drain Valve The drain valve may be used as an oil supply or oil return valve However it is particularly useful to return the oil to the transformer through this valve because it is near ground level providing an easily accessible point to bleed the air from the oil lines during the installation 8 1 3 Ancillary Val...

Page 20: ...y taken from a valve midway up on the transformer or from an active cooling loop Note Oil should not be taken from a forced oil cooling loop It is necessary to ensure that the oil is taken from a location where the oil is well mixed and in the active flow of transformer oil The oil temperature at this location should not exceed 100 C or be lower than 10 C The distance between the oil supply valve ...

Page 21: ...be used to conveniently shut off the oil return if required It is important to ensure that the configuration of the Return Assembly eliminates any pre existing air pockets This is achieved by the use of a Tee on the return valve with the bleed port facing upwards To reduce the possibility of air pockets behind the flange the position of the in NPT hole must be drilled near to the top of the flange...

Page 22: ...e additional tubing The required amount of tubing in accordance with the specification in Appendix D must be on site on the day of the installation Bending the rigid tubing is a complicated procedure and if there is a change to the proposed route during the installation it could require extra tubing For this reason it is advisable to order at least 20 more tubing than the initial required estimate...

Page 23: ... port this is the bulkhead fitting at the bottom of the product that is located closest to the left hand side when viewed from the front This line will route to the Return Assembly on the transformer valve All stainless steel tubing is clean and de burred before attaching the tube fittings All tubing is properly secured to the transformer or other suitable non vibrating structures All tube fitting...

Page 24: ...igure 8 7 Figure 8 7 Nut at 9 o clock position Do not use any type of thread sealant on compression type tube fittings Do not open the valves on the transformer or the stainless steel tubing This is performed by GE trained and certified personnel during the commissioning phase to prevent air bubbles from entering the transformer 8 3 3 Connection to Oil Supply Valve Oil is typically taken from a va...

Page 25: ... three wraps for large pipe fittings 8 3 4 Connection to Oil Return Valve Oil is typically returned to a valve lower on the transformer this can be the transformer drain valve Note The distance from the oil supply valve should be at least 30 cm 12 in Do not return the oil into a high pressure area on the transformer such as a cooling loop The following points must be observed when connecting to th...

Page 26: ...ped with PTFE tape with a light coating of PTFE paste or other quality pipe thread sealant applied over the taped male threads to prevent leaks Both of these items are included in the product installation kit Note GE recommends two wraps of PTFE tape or three wraps for large pipe fittings Bolt holes Inside valve diameter behind the flange in NPT return port Check valve the arrow must point toward ...

Page 27: ...MA 005 MINITRANS Installation Manual Rev 3 1 29 Sep 15 Page 27 of 85 Figure 8 11 depicts the proper arrangement of the Return Assembly Figure 8 11 Bleed assembly on threaded type oil return valve ...

Page 28: ...er shall be rated at 10 A minimum 250 V AC minimum The switch or circuit breaker shall be approved to IEC60947 1 or IEC60947 3 and installed in accordance with local wiring regulations The switch or breaker shall be identified as the disconnect device for the product and should be located where it is visible from the product and easily accessible Before commencing any work ensure that the ON OFF s...

Page 29: ...als for the mains supply Figure 9 2 Mains fuse holders with fuses front inside Figure 9 3 Mains fuse holders with terminal connections top outside To ensure a safe connection to the power supply follow these steps Disconnect the power supply to the product at the external switch or circuit breaker before accessing internal components Route the mains supply cable through the 25 mm cable gland on th...

Page 30: ...sure on the right hand side To ensure continued safety and EMC compliance this must be connected to earth ground in accordance with local wiring regulations and using at least 6 mm2 10 AWG wiring see Figure 9 4 Figure 9 4 Earth terminal on bottom of enclosure If heat trace is to be used please refer to Appendix J 9 2 Battery The product uses a non rechargeable lithium coin cell battery Panasonic C...

Page 31: ...e battery out of its housing 4 Replace with a new Panasonic CR2450 3 V 620 mAh coin cell 5 Close the inner door There is a danger of a new battery exploding if installed incorrectly Dispose of the used battery in accordance with local regulations not in a fire or with household waste Contact your local waste disposal agency for the address of the nearest battery deposit site Perchlorate material s...

Page 32: ...lays a service relay and a caution and alarm relay and two corresponding external sunlight visible red and green LEDs on the front door When the product is connected to the mains power and is powered on the green LED illuminates continuously Relay outputs are located along the terminal strip on the Input board see Appendix I Three connections are provided for each relay NO Normally Open NC Normall...

Page 33: ... load sensor is a split core current sensor that can be installed unobtrusively around a CT line receiving a feed from the main bushing secondary wiring usually located within the marshalling control cabinet of the transformer It should be possible to locate a suitable current transformer with a 0 A 5 A secondary circuit on which to mount the sensor The sensor is supplied with 2 5 m 100 in of cabl...

Page 34: ...ailable communication channels to one The product supports simultaneous communication on several channels up to three masters over Ethernet and one master on each of the serial connections including the USB connection as listed in Table 11 1 Table 11 1 Product communications channels Channel Carrier Protocol MODBUS RTU MODBUS TCP MODBUS ASCII DNP3 0 IEC61850 USB USB Channel A RS 232 Isolated RS 48...

Page 35: ...e ties 1 bag in tubing P clamps 1 Laptop computer to run the MINITRANS commissioning tool and TRANSCOM software for downloading and interpreting the results of the gas analysis Minimum specification Windows 2000 or Windows XP operating system PII 400 MHz processor 128 MB of RAM and 1 2 GB hard drive space 28 8 Kbps modem or faster and USB 1 1 or faster Customer supplied Items A 2 The following too...

Page 36: ... valve to a in female NPT fitting see Section 8 2 Fittings to adapt the transformer return valve to a in female NPT fitting see Section 8 2 in compression ball valve if required see Section 8 3 in stainless steel compression unions if the length of either tubing path exceeds 6 m 20 ft see Section 8 3 Communications option tested and located at the installation site see Section 11 Circuit capable o...

Page 37: ... Site Name Site Address City State Postcode Zip Country Primary Corporate Contact Name Title Address City State and Postcode Zip Country Phone Mobile Email address Secondary Contact Name Mobile Primary Site Contact Name Title Address City State and Postcode Zip Country Phone Mobile Email address Secondary Contact Name Mobile Site Map Please attach a detailed map or GPS coordinates on how to locate...

Page 38: ...__________ ppm sum of all measured gases Please describe or attach separately details of any major maintenance actions such as a rebuild vacuum degassing or filtering etc C 2 1 Transformer Oil Oil Capacity in gallons in litres Manufacturer Type Certified PCB free Yes No Temperature range at oil supply valve High C Low C Temperature range at oil return valve High C Low C C 2 2 Transformer Nitrogen ...

Page 39: ...lternative Return valve location Secondary Shut Off valve location if needed Oil supply return routing the in stainless steel tubing C 3 2 Proposed Product location Overview from front Overview from left side Overview from back Overview from right side C 3 3 Proposed Cable routing and connection locations Communication cable routing include terminations Power cable routing include terminations C 3...

Page 40: ...Sep 15 Page 40 of 85 C 3 5 Additional Photographs Any additional devices used in conjunction with the installation such as junction boxes telephone line sharing devices alternative communication devices etc Overall site photos Any other useful photos ...

Page 41: ...se would have part number SS FL4TA4TA4 800 specified in centimetres see the Swagelok website www swagelok com or your local Swagelok representative Do not use copper tubing See Section D 6 Tubing Unions D 3 Tubing Unions connect two pieces of the above in tubing together GE recommend Swagelok SS 400 6 Stainless Union in OD Ham Let 762L SS 1 4 Stainless Union in OD Shut Off Valve D 4 If the oil sup...

Page 42: ...se be the case with properly bent stainless steel tubing D 6 2 Connection reliability and physical damage GE has two overriding primary design and installation principles Never let oil out of the customer s transformer during operation Never let air into the customer s transformer during operation Copper tubing in general is too soft to create a reliable long term seal at the connections in the vi...

Page 43: ...ne and possibly other gasses inaccurately Although a transformer already contains copper GE Energy s diagnostic and monitoring equipment is designed to accurately measure the gasses in the oil of the transformer without affecting that oil GE will not guarantee or perform warranty work on a product that has been installed using copper tubing or any other tubing other than stainless steel as specifi...

Page 44: ...tion Manual Rev 3 1 29 Sep 15 Page 44 of 85 Product Dimensions Appendix E Figure E 1 Front and side dimensions Figure E 2 Base dimensions Note The product weighs 30 5 kg 68 lb All dimensions in millimetres mm Tolerance is 5 mm ...

Page 45: ...llation Manual Rev 3 1 29 Sep 15 Page 45 of 85 Mounting Stand Dimensions Appendix F Figure F 1 Front and side dimensions with stand Note Mounting stand weight is 20 kg 45 lb All dimensions in millimetres mm Tolerance is 5 mm ...

Page 46: ...MA 005 MINITRANS Installation Manual Rev 3 1 29 Sep 15 Page 46 of 85 Footprint Dimensions Appendix G Figure G 1 Footprint dimensions Note All dimensions in millimetres mm Tolerance is 5 mm ...

Page 47: ...un Canopy Dimensions Appendix H Figure H 1 to Figure H 4 show the two canopies and dimensions with the product mounted All dimensions are in millimetres mm Tolerance is 1 mm Figure H 1 Mounting stand canopy front dimensions Figure H 2 Mounting stand canopy side dimensions ...

Page 48: ...MA 005 MINITRANS Installation Manual Rev 3 1 29 Sep 15 Page 48 of 85 Figure H 3 Cradle mount canopy front dimensions Figure H 4 Cradle mount canopy side dimensions ...

Page 49: ...gure I 1 shows the product input board labelled with each terminal and corresponding signal A description of each terminal is provided in Table I 1 Figure I 1 Input board 12V GND 24V GND VE VE NC COM NO NC COM NO TIP RING SGND TX TX RX RX RXD TXD RTS CTS DTR SGND TX TX RX RX RXD TXD RTS CTS DTR ...

Page 50: ...TR Channel 2 Comms 2 CTS 3 RTS 4 RX TXD 5 RX RXD 6 TX 7 TX 8 SGND 9 DTR Channel 1 Comms 10 CTS 11 RTS 12 RX TXD 13 RX RXD 14 TX 15 TX 16 SGND 17 RING PSTN Interface 18 TIP 19 NO Relay 1 Power Service 20 NC 21 COM 22 NO Relay 2 Alarm 23 NC 24 COM 25 INPUT A Load Sensor 26 INPUT B 27 GND Accessory Power 0 5 A 28 24V 29 GND 30 12V ...

Page 51: ... Installation Manual Rev 3 1 29 Sep 15 Page 51 of 85 Optional communications modules I 1 Figure I 2 illustrates the connections for the RS 232 and RS 485 connections including DNP3 Figure I 2 RS 232 RS 485 connections ...

Page 52: ...uirements J 1 Installation of heat trace cable must be done by a qualified electrician familiar with local wiring regulations The heat trace cable selected shall have all necessary safety approvals required by local wiring regulations The heat trace cable rating shall be suitable for the voltage of the power source the temperature rating required and the size of tubing it is to be installed on Hea...

Page 53: ...with and without the GE Direct Mount Cradle This document does not attempt to give guidance on how to install the GE Direct Mount Cradle For this information see Appendix L Vibration K 2 K 2 1 Transformer vibration frequencies The main vibration frequencies of a transformer are those produced by magnetostriction These are multiples of 100 Hz in a 50 Hz region multiples of 120 Hz in a 60 Hz region ...

Page 54: ...MA 05 MINITRANS Installation Manual Rev 3 1 29 Sep 15 Page 54 of 85 Figure K 1 Product vibration limits ...

Page 55: ...nstalled without such a cradle Figure L 1 Direct mount cradle This appendix does not attempt to give detailed instruction on the following activities Removal of the product or any of its components Draining of oil from the product Removal of pipes or plumbing components Removal of any welded studs that join the product to the transformer Removal of any bespoke apparatus that presently acts as a vi...

Page 56: ... lugs and those studs are larger than M6 x 40 mm then the studs must be removed and replaced with the supplied A2 stainless steel M6 bolts torqued to 12 Nm In a retrofit scenario only Clearance is required at each side of the product in its original position See Figure L 2 for clearance requirements Note Figure L 2 shows additional clearance required for metal framing It does not include clearance...

Page 57: ...RANS Direct mount left frame 1 21 1345 MINITRANS Foam skid 1 FITT01018 Union in tube 2 MECH09025 Vibration Insulator MN 7 M6 6 TUBE02036 Flexible hose in XT hose assy in tube adaptor Ends length 100 cm 2 KANB01056 M6 60 Soc Hd A2 S S Cap Scrw 8 KANB01065 M6 40 Soc Hd A2 S S Cap Scrw 7 KANB01050 M6 20 Soc Hd A2 S S Cap Scrw 8 KANB03012 M6 Spring washer A2 SS 26 KANB03010 M6 Flat washer A2 SS 30 KAN...

Page 58: ...cing upwards as shown in Figure L 3 Figure L 3 Foam skid Note In a retrofit scenario only Remove the product from the transformer ensuring that the product is kept vertical at all times Using the lines as a placement guide position the product on the foam skid such that the corner notches of the foam skid are to the back of the product as shown in Figure L 4 Figure L 4 Product positioned on the fo...

Page 59: ... Figure L 6 Figure L 6 Attach bracket fittings to the product Table L 2 Bracket tools and fittings Item No Description Qty 10 mm nut spinner 5 mm Allen key KAN01056 M6 x 60 stainless steel bolts 2 KAN1050 M6 x 20 stainless steel bolts 2 KAN05026 Large flat washers 2 KAN03010 M6 flat washers 8 KAN03013 M8 flat washers 2 KAN02009 M6 nuts 4 KAN03012 M6 spring washers 4 Figure L 5 Bracket tools and fi...

Page 60: ...gs as listed in Figure L 5 and as shown in Figure L 8 are required in order to attach the support bracket to the product with the top isolators Table L 3 Top isolators tools and fittings Item No Description Qty 10 mm nut spinner 5 mm Allen key KAN01056 M6 x 60 stainless steel bolts 4 KAN03010 M6 flat washers 8 KAN02009 M6 nuts 4 KAN03012 M6 spring washers 4 MECH09025 Isolators 4 Figure L 8 Top iso...

Page 61: ...ote Use the same fittings for all four holes Figure L 9 Fitting the support bracket Insert the four isolators MECH09025 onto the threaded inserts and tighten by hand as shown in Figure L 10 Figure L 10 Support bracket with top isolators fitted Figure L 11 Mounting slot dimensions Mounting slots Isolators screwed into threaded inserts 404 mm 2 mm 548 5 mm 1 mm 3 5 mm 5 mm M6 bolt 20 40 or 60 mm as ...

Page 62: ... 6 KAN03012 M6 spring washers 6 KAN05026 Large flat washers 6 MECH09025 Isolators 2 MECH00249 O rings 7 1 x 1 6 2 Figure L 12 Bottom isolators tools and fittings Lift the product and place it over the top four isolators MECH09025 by positioning the four holes over the four isolator threads as shown in Figure L 13 Note The left and right brackets each weigh 2 Kg 4 5 lb giving the product a combined...

Page 63: ... the skew The bracket holes have deliberately been enlarged to allow freedom of movement so that the installer can ensure that the isolators are aligned straight Align the two bottom isolators so that they are as straight as possible to minimise the skew The bracket holes have deliberately been enlarged to allow freedom of movement so that the installer can ensure that the isolators are aligned st...

Page 64: ...n Figure L 16 are required in order to fit the failsafe mechanism to the support bracket Table L 5 Failsafe tools and fittings Item No Description Qty 5 mm Allen key 10 mm spanner KAN01056 M6 40 stainless steel bolts 2 KAN02009 M6 nuts 2 KAN03010 M6 flat washers 2 KAN03012 M6 spring washers 2 Figure L 16 Failsafe tools and fittings Large flat washers M6 nut spring and flat washers M6 nut spring an...

Page 65: ... the inlet and outlet ports of the product Two 1 metre lengths of flexible braided tubing are supplied in each installation kit These need to be connected to the inlet and outlet ports of the product to minimise vibration from rigid pipework allow for position change from the original position retrofit installations only so as not to put stress on the swaged joints and potentially cause leaks allo...

Page 66: ...olt centre as shown in Figure L 18 Note Use a measurement tool such as a ruler calipers or similar Ensure proper alignment Figure L 18 Misalignment and skew distance Compression check Measure the distance of compression on all six isolators and ensure that it is less than 21 mm as shown in Figure L 19 If it is greater than this value the isolator will be in tension and will likely fail Contact the...

Page 67: ...d uninstall the following locks Exterior cradle transit lock Interior mini PGA transit lock M 1 2 Safety considerations It is important to follow the procedures defined in this document to maintain the warranty and avoid A safety risk during installation operation and transit Impaired functionality since increased noise to the sensor would invalidate the readings as noise test results are logged f...

Page 68: ... metal work brackets Figure M 1 Isolator M 1 4 Checks and measurements Isolator Alignment Inspect all six isolators to ensure proper alignment If required unscrew the nuts and adjust the isolators so that the opposing threaded portions of each isolator are aligned Measure skew distance Report any skew which is greater than 4 mm measured from bolt centre to bolt centre as shown in Figure M 2 Note U...

Page 69: ... considerations Before transit ensure that Prior to installing the locking mechanisms the product has finished its current measurement cycle and is in Standby mode before being powered off This prevents oil remaining in the headspace during transit Transformer oil supply and return valves are in the Off position prior to and for the duration of transit Both types of transit lock are fitted before ...

Page 70: ...he LCD Ensure that the product has finished its last measurement and is in Standby mode before proceeding If the product is in Standby mode perform the following steps Open the door of the product and turn the power switch to the Off position located bottom right of the product and as shown in Figure M 4 The external switch or circuit breaker shall be turned to the Off position The oil valves at t...

Page 71: ... failsafe items must be retained for refitting in Section M 3 Figure M 6 Top isolators with fittings failsafe items removed Table M 1 Tools fittings Item No Description Qty 10 mm nut spinner 5 mm Allen key 10 mm Spanner KAN03010 M6 flat washers 6 KAN03012 M6 spring washers 4 KAN05026 Large flat washers 2 KAN1050 M6 20 stainless steel bolts 2 21 1339 Bottom Locks 2 21 1341 Top locking piece 2 Figur...

Page 72: ...wn in Figure M 7 Figure M 7 Locking Piece Top Replace the fittings failsafe configuration and fasten as per the images shown in Figure M 8 Figure M 8 Locking piece with fittings left tightened with a nut spinner right Repeat this procedure for the top isolators on the other side Locking Piece Top 21 1341 M6 x 40 Bolt failsafe M6 Nut spring washer large washer flat washer ...

Page 73: ...rs Pull the large flat washer forward to allow room to install the bottom locks Figure M 9 Bottom isolators with partially unscrewed fittings To fasten add a large flat washer and M6 nut and tighten with a 10 mm spanner as per the images shown in Figure M 10 Figure M 10 Isolator with fittings left tightened with spanner right pull forward Large flat washer and nut ...

Page 74: ...6 nut and tighten as per the images shown in Figure M 11 o Before tightening the fittings ensure that the isolators are aligned to minimise skew o Begin by tightening the fittings at the back of the isolators use a 10 mm spanner followed by the fittings at the front of the isolators use a 10mm nut spinner Figure M 11 Clockwise Isolators with fittings back fittings tightened with spanner front fitt...

Page 75: ...uct Remove the black inner panel by removing the screws as shown in Figure M 13 Note Take care as the inner panel has a cable attached for the LCD display board Disconnect the cable shown in Figure M 14 from the rear of the LCD display Figure M 13 Inner panel Figure M 14 Rear view of LCD display board with cable attached Table M 2 Tools fittings Item No Description Qty 4 mm Allen key 21 0598 Mini ...

Page 76: ...the right hand side of the PGA between the top and bottom PGA brackets as per the images shown in Figure M 15 Use two M5 30 mm bolts and two rib lock washers to fasten the PGA lock and tighten with a 4 mm Allen key Take the other PGA lock and repeat the previous steps for the left hand side Figure M 15 Fitting PGA locks ...

Page 77: ... the LCD cable to the inner panel s LCD display board as shown in Figure M 16 Figure M 16 Reconnect LCD display board cable Replace the inner panel and secure in place with the previously removed screws as shown in Figure M 17 Figure M 17 Inner panel Close the door of the product ...

Page 78: ...m isolator with a 10 mm nut spinner as shown in Figure M 18 Loosen the outer nut at the back of the bottom isolator with a 10 mm spanner as shown in Figure M 19 Note Remove and retain this nut for future use Figure M 18 Loosen isolator front nut with nut spinner Figure M 19 Loosen isolator rear outer nut with spanner Loosen the inner M6 nut of the bottom isolator with a 10 mm spanner and remove al...

Page 79: ...onfiguration shown in Figure M 21 using a 5 mm Allen key or a 10 mm spanner Then unscrew the M6 nut from the isolator and remove the fittings from all four top isolators as shown in Figure M 21 and Figure M 22 Figure M 21 Unscrew the failsafe bolt Figure M 22 Loosen the isolator M6 nut using a nut spinner Failsafe bolt Top locking piece M6 nut ...

Page 80: ...ds to store the bottom locking pieces Replace all nuts and washers as shown in Figure M 24 and fasten securely with a 10 mm spanner Figure M 23 Inverted top locking piece Figure M 24 Bottom locking piece Surplus nuts and washers can be stored with the spares or attached to the bolts at the top of the left and right brackets as shown in Figure M 25 Note Nuts and washers must be retained for future ...

Page 81: ...ransit and before the product is powered on Ensure that the product is isolated from the mains electrical supply Open the door of the product Figure M 26 Inner panel Remove the black inner panel by removing the screws as shown in Figure M 26 Note Take care as the inner panel has a cable attached for the LCD display board Loosen screws and remove panel ...

Page 82: ... Figure M 27 Rear view of LCD display board with cable attached Locate the PGA locks and unscrew the M5 30 screws that hold the PGA locks in place using a 4 mm Allen key Slide out the PGA locks on both the right and left sides as shown in Figure M 28 Figure M 28 Slide out PGA lock Disconnect this cable from the LCD board Slide out the PGA lock ...

Page 83: ...secure location If preferred the PGA locks and fittings can be secured to the right hand side of the bottom PGA bracket using the threaded inserts as per the images shown in Figure M 29 to Figure M 31 Figure M 29 Threaded inserts Figure M 30 Stored PGA locks Figure M 31 PGA locks secured using Allen key ...

Page 84: ...nel s LCD display board as shown in Figure M 32 Figure M 32 Reconnect LCD board cable Replace the inner panel and secure in place with the previously removed screws as shown in Figure M 33 Close the door of the product Figure M 33 Inner panel ...

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