GBS Serial Watchdog User Manual Download Page 4

Serial Watchdog

4

0 Introduction

This  document  describes  the  installation  and  the  principle  of  operation
of  a  watchdog  monitored  computer  system  consisting  of  the  GBS-
Elektronik Serial Watchdog, an industrial PC and an optional UPS. Such
an  arrangement  is  required  for  autonomously  working  unattended
measurement systems. The UPS buffers a short main power loss and is
able  to  clearly  shut  down  the  computer  if  the  main  power  does  not
return.  During  normal  operation  the  Serial  Watchdog  monitors  the
computer via the RS232 interface. If the computer hangs because of a
software  crash  or  a  hardware  trouble,  the  watchdog  does  not  receive
the  ping  signal  any  longer  and  tries  to  restart  the  computer:  First  by
initiating  a  Windows  Software  restart  and,  if  this  doesn’t  work,  by
breaking  its  power  supply  for  a  short  time.  A  small  program  runs
permanently on the computer in the background and sends periodically
the ping signal over the serial port as long as everything works perfectly.
The system state is always indicated by several LED's at the watchdog's
front and by an external lamp.

The  great  advantage  of  the  Serial  Watchdog  is  its  hardware
independence. It is suitable for almost all computers which are equipped
with  a  serial  RS232  interface.  Other  watchdog  monitored  computer
systems require a special computer hard- and software. These systems
are often expensive and inflexible.

1 Installation

The Serial Watchdog is usable in different situations. It works with 230V
AC computers and  with 24V DC systems, too. The two most important
installation variants are described in this chapter. The watchdog design
allows a maximum of flexibility. Dependent on the situation it is possible
to modify one of the standard systems.

Mechanical  installation  of  the  watchdog  unit  is  easily  possible  by
mounting  it  on  a  DIN-Rail.  If  no  DIN-Rail  is  available  or  there  is  not
enough  space  in  the  facility,  the  watchdog  has  to  be  fastened  in  any
other  way  dependent  on  the  situation.  The  open  side  of  the
communication cable must be connected to the watchdog as described
on the SUB-D9 connector (RxD with RxD...) and the SUB-D9 connector
has to be connected to the computer which should be monitored.

Summary of Contents for Serial Watchdog

Page 1: ...Serial Watchdog Documentation and User Manual Version 1 1...

Page 2: ...nd malfunction of the Serial Watchdog The information in this manual has been carefully reviewed and is believed to be accurate and reliable However the GBS Elektronik GmbH does not assume any liabili...

Page 3: ...UPS 2 1 3 USING THE RESET SWITCH OF THE COMPUTER 2 2 PRINCIPLE OF OPERATION 2 2 1 GENERAL SYSTEM BEHAVIOUR 2 2 2 SYSTEM BEHAVIOUR AFTER A POWER FAILURE 2 3 OPTIONAL FEATURES 2 4 TECHNICAL DATA 2 4 1 H...

Page 4: ...tem state is always indicated by several LED s at the watchdog s front and by an external lamp The great advantage of the Serial Watchdog is its hardware independence It is suitable for almost all com...

Page 5: ...in power reliability is guaranteed 1 1 Building a 230V AC watchdog monitored system with UPS Safety Instructions Read and follow all of this instructions careful You work with dangerous voltages There...

Page 6: ...Serial Watchdog 6 Figure 1 1 230V AC system with Serial Watchdog...

Page 7: ...tional 230V AC 24V DC converter Instead of this combination a single 24V DC output UPS can be used In most cases it is very useful to directly connect the watchog s power supply with the power relay s...

Page 8: ...Serial Watchdog 8 Figure 1 2 24V DC system with Serial Watchdog...

Page 9: ...thout having detected a file writing event the watchdog program stops sending the PING command and tries to shut down and restart Windows For safety reasons a fixed 30s overtime period is always added...

Page 10: ...with the parameter 0x02 every 30 seconds The watchdog module sets the STATE OF HEALTH LED to red and starts a timer which generates a 5 second long acoustic signal every hour if audible alarm is enabl...

Page 11: ...as long as power is available If the 1H jumper is closed and no command is received within 1 hour after initialisation the watchdog will open the power relay after 1 hour of waiting This option is ver...

Page 12: ...LTH LED and the acoustic signal according to table 1 and clears all timers Now it waits exactly 30 seconds for the next ping see above If no ping is received within 5 minutes after the STATE OF HEALTH...

Page 13: ...On the watchdog s electronic board three PCB code switches are placed They are without function These code switches can be used to make some time presets changeable by the customer Furthermore the Se...

Page 14: ...12V Version Power consumption 50mA 24V max 110mA 12V max State Of Health Relay characteristics 48V 6A Power Relay characteristics 250V AC 5A Time Presets Ping Time 30s Wait Time 5min Power Off Time 40...

Page 15: ...ent writing files into a specified monitored directory Monitored Directory free selectable can be everyone from a local harddisk all sub directories are also monitored optional Logfile monitored_dir w...

Page 16: ...The first byte of this code repesents the checksum and the second byte is always FFh The third byte represents an error identifier and the fourth byte contains a more detailed error code Command Set...

Page 17: ...h 00h 4 RCSTA corresponds to PIC Register 5 checksum from firmware calculated 4 4 History Hardware HW Description 0x10 initial Version Firmware FW Description 0x10 initial Version 0x11 Number of resta...

Page 18: ...facture 2001 Applicable EC rules 73 23 EWG Niederspannungsrichtlinie changed by 93 68 EWG 89 336 EWG Elektromagnetische Vertr glichkeit changed by 91 263 EWG 92 31 EWG 93 68 EWG Applied harmonized Nor...

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