GBC MINI AUTO COMPACT Instruction Manual Download Page 1

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MINI

AUTO COMPACT

INSTRUCTION MANUAL

sio

Range Ø 20 / 42 mm

(0,78”

1,78”)

G.B.C. Industrial Tools S.p.A.

Via Sandro Pertini 41/43 –

25046

Cazzago San Martino (Bs) –

Italia –

Tel. + 39 030 7451154 –

Fax. + 39 030 73 56 629

Summary of Contents for MINI AUTO COMPACT

Page 1: ...AUTO COMPACT INSTRUCTION MANUAL Revisione 01 2016 Range 20 42 mm 0 78 1 78 G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56...

Page 2: ...Index Presentation of the comapny and introduction to the Instruction Manual 3 Warranty General Clauses 4 Intended Use of the Machine 5 Technical Features 6 Machine Standard Equipment 8 Optional Equi...

Page 3: ...e with the quality system regulations UNI EN ISO 9001 SGS ITALIA S R L N IT 96 088 1996 This Manual is supplied together with the machine it makes reference to The customer may apply for further copie...

Page 4: ...inspection of the parts subject of the claim only The component replacement is at G B C discretion only The shipmen to costs from and to the MSS as well as the direct and indirect costs rising from r...

Page 5: ...machine shown in the Drawing is conceived wel ding preparation of pipes It operates while gripping in the ID of the pipe The bevel is obtained by bevelling tools of various shape and materials depen...

Page 6: ...39 030 7451154 Fax 39 030 73 56 629 TECHNICAL FEATURES PNEUMATIC ID Locking Range mm inches 20 42 0 78 1 65 Idle Speed gg min Rpm 180 Torque Nm Nm 12 7 bar 18 8 bar Feeding Stroke mm inches 40 1 57 Pn...

Page 7: ...iginal Instructions rev 01 2016 in compliance with 1 7 4 of the Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 745115...

Page 8: ...set of which is already mounted 3 mm Allen Key Double open end Wrench 14 17 Filter Lubricator FR L 1 2 Machine Case Instruction Manual and Drawings Service Tools Instruction Manual and Drawings Mini A...

Page 9: ...compliance with 1 7 4 of the Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 INTERCHANGE...

Page 10: ...egulations and all the instructions and that they are qualified to operate the unit Strictly attain to the indications given by the international symbols applies on the ma chine and or on its case Do...

Page 11: ...sti mezzi di sollevamento diversi dalla forza umana di un unico operatore 1 Always wear gloves and goggles during every operation 2 Any adjustment or inspection of the machine shall be done with the u...

Page 12: ...1154 Fax 39 030 73 56 629 Considering the mass of the machine no particular problem has been detected in regard to the operator safety By always using both hands for operating the machine the operator...

Page 13: ...S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Connect the hose to the Filter Lubricator as shown in the above picture At the other end of t...

Page 14: ...2 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Turn the Feeding Adjustment Valve clockwise as shown above Lockin...

Page 15: ...C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Unscrew the Manual Auto knob with a counter clockwise rotation NB Max 2 fu...

Page 16: ...of the Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Apply a small pressure on the jaws...

Page 17: ...ev 01 2016 in compliance with 1 7 4 of the Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 62...

Page 18: ...B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Select the required tools according to the actual job to do and also ac...

Page 19: ...of the Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Slide the shaft inside the pipe to...

Page 20: ...ndro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Unscrew the Manual Auto knob with a counter clockwise rotation NB Max 2 full turns The machine is now fir...

Page 21: ...a Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Start the feeding by turning the Feeding Adjustment Valve counter clockwise and bevel the pipe for ab...

Page 22: ...C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Adjust the tools so that they both perfectly touch the pipe end you have...

Page 23: ...hine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 If possible use a balancer GBC optional to s...

Page 24: ...Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Hold up the machine and center it with the pipe bringing the tools to a distance of about 2 3mm from t...

Page 25: ...Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 When the desired result is achieved release the security lever to stop the machine feeding and the chuck rota...

Page 26: ...ith a pneumatic End Stop Pin through which you can determine the length of the pipe protruding from a fixed point that could be either a tubesheet or the pipe itself This length can be adjusted by sli...

Page 27: ...f the Machine Directive 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Insert the shaft inside the pipe to...

Page 28: ...Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Unscrew the Manual Auto knob with a counter clockwise rotation NB Max 2 full turns The machine is now...

Page 29: ...ndro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Start the feeding by turning the Feeding Adjustment Valve and execute the bevel until you reach the desir...

Page 30: ...irective 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Loosen the end stop ferrule The Pin position can b...

Page 31: ...dro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Hold up the machine and screw the Manual Auto knob until it stops The AUTO mode is now active Act on the s...

Page 32: ...G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Close the feeding valve tightly by turning it clockwise Unscrew the va...

Page 33: ...ective 2006 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Unscrew the Manual Auto knob with a counter clockwis...

Page 34: ...ls S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Connect the air hose as shown in the above picture holding your hand on the three locking...

Page 35: ...25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Loose the set screw indicated in the above picture Rotate the expansion shaft in a counter clockwise direction using a long...

Page 36: ...A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Insert the reduced shaft in the hole and the spacer as shown in the above picture Turn the reduc...

Page 37: ...zzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Assemble the reduced shaft extension and the reduced shaft top as shown in the above pictures Insert the guiding shaft previously as...

Page 38: ...an Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Assemble the stroke end stop screwing it in a clockwise rotation Install the 3 locking jaws suitable for pipe ID to be worked and secure th...

Page 39: ...06 42 CE G B C Industrial Tools S p A Via Sandro Pertini 41 43 25046 Cazzago San Martino Bs Italia Tel 39 030 7451154 Fax 39 030 73 56 629 Turn the Manual Auto knob in a clockwise direction until the...

Page 40: ...ssed air periodical cleaning on the threaded part of the guiding shaft and in the rear part of the machine Always ensure that the seats of the tools on the chuck are clean Every 20 30 hours ensure the...

Page 41: ...machine does not run properly Check the condition of the shaft and verify it to perfectly spins around its axis of rotation The machine does not bevel Check the beveling tools condition and en sure th...

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