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GBC 3064WF 

 

Operation Manual 

 

© 2005 General Binding Corporation  

 

Page 24 

SPEED / TEMPERATURE CONTROL 

 

This is only a general reference guide. Different settings may be suitable as the warm up time, lamination time and materials 
change.                                             

 

Factors that may affect the speed and temperature parameters; 

 

1.

 

Image length 

2.

 

Image width and ink coverage. 

3.

 

Ink coverage 

4.

 

Paper type 

5.

 

Laminate thickness 

6.

 

Operating environment 

7.

 

Condition of the rollers 

8.

 

Line voltage (effects heaters) 

9.

 

Using cooling features. 

 

You may have to adjust temperature or speed depending on stock finish, thickness *Turn heat off when not in use. 

 
 

THE ART OF LAMINATION 

 

BASIC RULES 

 

 

Do not attempt to laminate abrasive or metal Objects such as staples, paper clips and glitter, as they may damage the 
heat or pull rollers. 

 

Do not force items into the nip area of the heat rollers. An item that is not easily drawn into the laminator by the heat 
rollers is probably too thick to laminate. 

 

Wrinkles may result if an attempt is made to reposition an item once it has been grasped by the heat rollers. 

 

Do not stop the laminator before an item has completely exited the pull rollers. Even a momentary stop will cause a 
mark (heat line) on the laminated item. 

 

Good, consistent lamination is a result of combining proper heat, tension and dwell time. Dwell time is controlled by the speed of 
the motor and is defined as the amount of time the material to be laminated is compressed between the heat rollers. 

As a general rule, thicker items and film need to run at slower speeds because they extract more heat from the rollers at a quicker 
rate. Setting the speed control at slower settings gives the laminator longer dwell time thus allowing proper lamination of thick 
items. Thinner items, such as standard copier paper (20 lb. bond) and tissue paper, extract less heat from the rollers and can be run 
at faster speeds. 

 

FILM TENSION 

 

Proper film tension, known as brake tension, is the minimum amount required to eliminate wrinkles in the finished item. The film 
should be taut. A properly adjusted roll of film should not require excessive force to turn by hand. 

Film tension should be enough to introduce a minor amount of drag as the film unrolls. Insufficient tension causes wrinkles, while 
too much tension causes stretching (necking). Uneven tension between the top and bottom rolls creates curl. Too much upper 
tension creates upward curl while too much bottom tension causes downward curl. 

Adjustment of the pull roller clutch may be necessary if after adjusting unwind and rewind brake tensions do not improve your 
output quality. 

 

 
 
 
 
 
 
 
 
 
 
 
 

Summary of Contents for 3064WF

Page 1: ...Manual 2005 General Binding Corporation Page 1 GBC 3064WF INSTALLATION OPERATING MANUAL Part Number 930 131 Rev A ENG Operating Instructions F Mode d Emploi E Instrucciones de Operaci n Part Number 9...

Page 2: ...u sujet des produits sont sujettes changements sans pr avis Toute r f rence l information ou aux produits prot g s par un droit d auteur ou un brevet pr sent e dans ce document ne porte aucune licence...

Page 3: ...Rollers Table Idler Main On Off Switch Swing around Control Panel Arm Control Panel Box Electric Safety Beam Nip Pressure Adjustment Pull roll Lift handle Main Roller Lift Handle Pull Role Clutch Adju...

Page 4: ...RNING TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as necklaces or t...

Page 5: ...IDENTS ONLY This guarantee does not affect the legal rights which consumers have under applicable national legislation governing the sale of consumer goods SPECIFICATIONS Operating Speed Up to 20 fpm...

Page 6: ...male Plug INSTALLATION 1 Shipping damage should be brought to the immediate attention of the delivering carrier 2 With assistance carefully roll the laminator into position over flat and even surfaces...

Page 7: ...Position turns Off the top heater 4 Bottom Roll Display Displays Temperature in o C or o F of the Bottom Heater Both set Temperature and Current Temperature when MEAS switch is pressed LED Marked o C...

Page 8: ...UIDE DETAILED DESCRIPTION A Figure 1 EMERGENCY STOP BUTTONS Fig 1 Item A Four emergency stop buttons are available on the Laminator on the top four corners of the Laminator To engage Emergency stop bu...

Page 9: ...ed rewind film take up positioned on the lower back of the machine Swing out Film Unwind Shaft Fig 4C Swing out film unwind shaft is used to provide tension to materials going into the lamination role...

Page 10: ...eration Manual 2005 General Binding Corporation Page 10 Removable Chill Idler Fig 6 Item A The removable chill Idler is used to help smooth out the laminating film during the cooling process Figure 6...

Page 11: ...ng film on to the main roll insuring a consistent amount of wrap on the upper rolls Lower Tension Idler Fig 8 Item B Lower tension idler guides the lower lamination film on to the lower roller Pull Ro...

Page 12: ...through the nip Main On Off I O Switch Fig 11 Item A Located on the lower back of the control panel side of the GBC3064WF is the main power switch I means ON O means OFF Swing around control panel ar...

Page 13: ...he pull rolls and main rolls Pull Roll Lift handle Turn the handle clockwise to lower the upper pull roll Fig 14A Heated Main roll Lift handle Turn handle clockwise to lower main roll adjust the Nip P...

Page 14: ...at various speed The operator will have two choices Choice A 1 Release foot pedal to stop machine 2 Press foot pedal again to start machine at original preset control panel knob speed pot Choice B 1...

Page 15: ...17A B The shiny side of clear film must contact the heat rollers The dull side of the film contains the adhesive Use extreme caution when loading delustered matte film as both sides appear dull Alway...

Page 16: ...ler and adhere the lower film to the upper Film Fig 20 6 Pivot the table back to its feeding position while ensuring the threading card is on top of the feed table Fig 21 7 Use a threading card to pus...

Page 17: ...ing it to drape over the upper roller Fig 22 6 Pull the mount adhesive up towards the film draped over the upper heat roller Fig 23 7 Stick the mount adhesive to the exposed adhesive of the upper roll...

Page 18: ...roll lift handle CAUTION If using PSA film an air pocket may result between the main rollers and pull rollers Raise the pull rollers to allow the air Pocket to pass 7 Make any necessary film brake ten...

Page 19: ...lower film supply and the idler bar Fig 27 2 Tilt the feed table down 3 Do not allow the adhesive side of the film to contact the heat or pull rollers Liquefied or tacky adhesive deposited on heat rol...

Page 20: ...6 Carefully grab hold of the web top and bottom film from the back operating position and pull towards you Fig 29 7 Do not allow the adhesive side of the film to contact the heat or pull rollers Clear...

Page 21: ...Mounting Pre Coated Boards 1 Use a leader board to set the main roller pressure prior to mounting the image 2 Ensure the chill idler is removed and the rear slitter is to one side 3 Do not stop once y...

Page 22: ...ould not exceed the width of the board by more than 1 in 2 54 cm per side 3 Tack about 1 in 2 54 cm of the leading edge of the image to the leading edge of the board 4 When tacking the leading edge st...

Page 23: ...e the Separator bar option to accurately run this material 3 Set Top Temp to 265o F 129o C and a speed setting no greater than 4 4 Liner rewind tension will be greater than normal operating standard 5...

Page 24: ...the laminated item Good consistent lamination is a result of combining proper heat tension and dwell time Dwell time is controlled by the speed of the motor and is defined as the amount of time the m...

Page 25: ...t the proper speed for the item to be laminated run a test piece scrap of the same or similar material through the Laminator This procedure is recommended because rotating the heat roller prior to lam...

Page 26: ...the rollers Some solvents and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate t...

Page 27: ...he rolls of film Adhesive deposited on heat rollers Laminate improperly loaded Adhesive matte side of laminate film may be against the heat rollers Unweb and reload the film properly Speed setting too...

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