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27

GAZELLE MANUAL

BOSCH ACTIVE LINE

 English–10

Bosch eBike Systems

0 276 001 SAI | (14.8.13)

Inserting and Removing the Battery Pack 

(see figures C–D)

Always switch the battery pack off when inserting or 

removing it from the holder.

In order for the battery pack to be inserted, the key A5 must 

be inserted into the lock A6 and the lock must be unlocked.
To insert the standard battery pack A8, place it with the 

contacts on the lower holder A9 on the eBike (the battery 

pack can be inclined up to 7° to the frame). Tilt it into the up-

per holder A7 until it engages.
To insert the rack-type battery pack A2, slide it with the 

contacts facing ahead until it engages in the holder A1 of the 

rear rack/carrier.
Check if the battery pack is tightly seated. Always lock the 

battery pack with lock A6, as otherwise the lock can open and 

the battery pack could fall out of the holder.
After locking, always remove the key A5 from the lock A6

This prevents the key from falling out and the battery pack 

from being removed from unauthorised persons when the 

eBike is parked.
To remove the standard battery pack A8, switch it off and 

unlock the lock with the key A5. Tilt the battery pack out of the 

upper holder A7and pull it out of the lower holder A9.
To remove the rack-type battery pack A2, switch it off and 

unlock the lock with the key A5. Pull the battery pack out of 

the holder A1.

Operation

Initial Operation

Use only original Bosch battery packs approved for 

your eBike by the manufacturer. Using other battery 

packs can lead to injuries and pose a fire hazard. When 

using other battery packs, Bosch shall not assume any 

liability and warranty.

Switching On and Off
Switching the battery pack on is one of the possibilities to 

start the eBike system. Read and observe the operating in-

structions of the drive unit and the drive HMI.
Before switching on the battery pack or the eBike system, 

check that the lock A6 is locked.
To switch on the battery pack, press the On/Off button A4

The LEDs of indicator A3 light up and at the same time indi-

cate the charge condition.
Note: When the battery-pack capacity is below 5 %, none of 

the LEDs of charge-control indicator A3 will light up. Only the 

drive HMI will indicate if the eBike system is switched on.
To switch off the battery pack, press the On/Off button A4 

again. The LEDs of indicator A3 go out. This also switches off 

the eBike system.

When no power output of the eBike drive is requested for ap-

prox. 10 minutes (e. g., because the eBike is parked) and no 

button of the drive HMI or operating unit is pressed, the eBike 

system and thus the battery pack automatically switch off to 

save energy.
The battery pack is protected against deep discharging, over-

charging, overheating and short-circuiting through the “Elec-

tronic Cell Protection (ECP)”. In case of hazardous situations, 

a protective circuit automatically switches off the battery 

pack.

When a defect of the battery 

pack is detected, two LEDs of 

the charge-control indicator A3 

flash. In this case, please refer 

to an authorised bicycle dealer.

Notes for Optimum Handling of the Battery Pack

The battery-pack life can be prolonged when being properly 

maintained and especially when being operated and stored at 

the right temperatures.
With increasing age, however, the battery-pack capacity will 

diminish, even when properly maintained.
A significantly reduced operating period after charging indi-

cates that the battery pack is worn out and must be replaced. 

You can replace the battery pack yourself.
Recharging the Battery Pack prior to and during Storage
When not using the battery pack for a longer period, charge it 

to approx. 60 % (3 to 4 LEDs lit on the charge-control indica-

tor A3). 
Check the charge condition after 6 months. When only one 

LED of the charge-control indicator A3 lights up, recharge the 

battery pack again approx. 60 %.
Note: When the battery pack is stored discharged (empty) for 

longer periods, it can become damaged despite the low self-

discharging and the battery-pack capacity may be strongly re-

duced.
It is not recommended to have the battery pack connected 

permanently to the charger.
Storage Conditions
Store the battery pack in a dry, well-ventilated location. Pro-

tect the battery pack against moisture and water. Under unfa-

vourable weather conditions, it is recommended e.g. to re-

move the battery pack from the eBike and store it in an 

enclosed location until being used again.
The battery pack can be stored at temperatures between 

–10 °C and +60 °C. For a long battery-pack life, however, 

storing the battery pack at a room temperature of approx. 

20 °C is of advantage. 
Take care that the maximal storage temperature is not ex-

ceeded. As an example, do not leave the battery pack in a ve-

hicle in summer and store it out of direct sunlight.
It is recommended to not store the battery pack on the bike.

OBJ_BUCH-2074-001.book  Page 10  Wednesday, August 14, 2013  12:19 PM

Summary of Contents for Bosch Active Line

Page 1: ...1 BOSCH ACTIVE LINE USER MANUAL GAZELLE WITH BOSCH ACTIVE LINE SYSTEM ...

Page 2: ...ms 2 TURBO SPORT TOUR ECO OFF M P H K M H Reichweite AMM PMW H MIN MPH KM H RESET TURBO SPORT S TOUR ECO OFF M P H K M H Reichweite AMM PMW H MIN MPH KM H TURBO SPORT TOUR ECO OFF MPH KM H Reichweite AMM PMWH MIN MPH KM H 3 2 1 7 8 9 d b c a f g h i e 6 5 4 ...

Page 3: ...3 BOSCH ACTIVE LINE 3 Bosch eBike Systems 0 276 001 SAI 19 2 15 ECO M PH KM H Reichweite KM H RESET ECO M PH KM H Reichweite KM H 17 13 14 11 12 18 5 17mm 10 4 3 15 16 B A ...

Page 4: ...4 GAZELLE MANUAL 0 276 001 SAI 19 2 15 Bosch eBike Systems 4 A1 C1 A9 C6 C7 A8 A6 A5 A5 A7 A2 C7 C6 A4 A3 A3 A4 A6 ...

Page 5: ...5 BOSCH ACTIVE LINE 5 Bosch eBike Systems 0 276 001 SAI 19 2 15 A8 A5 A6 A9 A1 A2 A5 A6 A7 7 D C ...

Page 6: ...onales y daños No reemplace el ensamblaje del enchufe ya que el resultado puede ser riesgo de incendio o sacudidas eléctricas Para un funcionamiento con seguridad ver el manual Peligro de sacudida eléctrica Utilice solamente en lugares secos Cargar únicamente baterías de sistemas eBike de Bosch PRECAUCION assembly as risk of fire or electric shock may result For safe operation see manual Risk of e...

Page 7: ...7 BOSCH ACTIVE LINE 7 Bosch eBike Systems 0 276 001 SAI 19 2 15 A3 C5 C6 A8 C6 A2 C3 C2 A4 F E ...

Page 8: ...8 GAZELLE MANUAL 0 276 001 SAI 19 2 15 Bosch eBike Systems 8 C5 C5 A2 A8 C7 C7 C6 C6 G ...

Page 9: ...NCE AND REPAIR 15 1 7 TRANSPORTING THE BIKE 15 1 7 1 Transporting the bike by car 15 1 7 2 Transporting the bike by train 15 1 7 3 Transporting the bike by air 15 1 8 WARRANTY AND SERVICE LIFE 16 2 BIKE CONFIGURATION 17 2 1 2 1 BOSCH ACTIVE LINE WITH CARRIER BATTERY 17 2 2 2 2 BOSCH ACTIVE LINE WITH FRAME BATTERY 17 3 DRIVE UNIT CRUISE ON BOARD COMPUTER INTUVIA 18 4 LITHIUM ION BATTERY POWER PACK ...

Page 10: ...ou can choose how much of a boost you would like This manual will help you discover all the advantageous features of your bike and use them correctly as you wish We strongly advise you to read through this manual attentively This manual constitutes a supplement to the general user manual This manual is written in general terms This means that certain articles will apply to your bike while others w...

Page 11: ...ervice life of the system and risk damaging the Drive Unit motor and the e bike In addition there also the danger that you will void the warranty cover on the e bike you have bought Furthermore as a result of inexpert work on the system you will jeopardise your safety and that of other road users which risks accidents caused by manipulations high personal liability costs and potentially even the d...

Page 12: ...accumulators and batteries must be collected separately and recycled in an environmentally sound manner The battery incorporated in the control computer may only be removed if it is needs to be disposed of Opening the housing may irreparably damage the display Hand in batteries and displays which are no longer usable to an accredited cycle shop 1 3 BATTERY Remove the battery from the bike before w...

Page 13: ...The bike operates at low voltage 36 V You must never attempt to use the bike with a power source other than the original battery that goes with it You will find descriptions of approved bat teries further on in this manual 1 4 CHARGER Protect the charger from rain and moisture In the event of water ingress into a charger there is a risk of electric shock Charge Bosch Lithium Ion batteries approved...

Page 14: ...ponents specially approved by the cycle manufacturer for your e bike This will protect the motor against overloading and damage Remove the battery from the bike before working on the e bike e g assembly main tenance servicing the chain etc transport ing it by car or by air or storing it There is a risk on injury in the event of acci dentally activating the electric system The walk assist function ...

Page 15: ...nsport your bike using a cycle carrier you will also need to ensure that the carrier is suitable for the added weight of the bike as well You need to remove the battery when transporting an e bike on a cycle carrier Make sure that the bicycle does not obscure the car s compul sory lights 1 7 2 Transporting the bike by train You can take your bike in trains displaying a bike sign If you have any qu...

Page 16: ...igher currents cause the battery to age faster You can also increase the service life of your battery by using the assistance judiciously Cycle using a low assistance setting Lower discharge current draws will save your battery Charge the battery to around 60 3 to 4 charge indication LEDs lit before storing it for a long time Check charge status after 6 months If just one charge indication LED is ...

Page 17: ...E LINE 2 BIKE CONFIGURATION 2 1 BOSCH ACTIVE LINE WITH CARRIER BATTERY 2 2 BOSCH ACTIVE LINE WITH FRAME BATTERY Motor Luggage carrier Battery Control unit LCD display Motor Seat tube Battery Control unit LCD display ...

Page 18: ...d pose a fire hazard When us ing other battery packs Bosch shall not assume any liabil ity and warranty DonotmakeanymodificationstoyoureBikesystemor fit any other products which would be suitable for in creasing the performance of your eBike system This normally reduces the lifetime of the system and risks dam age to the drive unit and the bike There is also a risk of los ingtheguaranteeandwarrant...

Page 19: ...peed indication f after this please refer to an authorised bicycle dealer Operation Initial Operation Requirements The eBike system can only be activated when the following requirements are met A sufficiently charged battery pack is inserted see operat ing instructions of the battery pack The HMI is properly inserted in the holder see Inserting and Removing the HMI page English 2 The HMI is proper...

Page 20: ... control indicator g indicates the charge condition of the eBike s battery pack and not the charge condition of the HMI s internal battery pack The charge condition of the eBike s battery pack can also be read from the battery pack s LEDs On indicator g each bar of the battery pack symbol is equiva lent to a capacity of approx 20 TheLEDsofthecharge controlindicatoronthebat tery extinguish The capa...

Page 21: ...e the last reset Clock Current time odometer Display of the total distance travelled with the eBike not resettable To switch between the indication functions press the i button 1 on the HMI or the i button 11 on the operating unit until the desired function is displayed To reset Distance Trip time and Avg Speed switch to any of the three functions and then press and hold the RESET button 6 until t...

Page 22: ...roblem persists contact your Bosch eBike dealer 450 Internal software error Restart the system If the problem persists contact your Bosch eBike dealer 490 Internal error of the HMI Have the HMI checked 500 Internal error of the drive unit Restart the system If the problem persists contact your Bosch eBike dealer 502 Illumination error Check the light and the associated wiring Restart the system If...

Page 23: ...normal bicycle even with eBike drive please observe the operating instruc tions of your eBike Independent of the type of gearing it is recommended to briefly interrupt the pedaling while changing gears This makes changing gears easier and reduces the wear of the drive train By selecting the right gear you can increase the speed and range with the same pedaling effort 602 Internal battery pack erro...

Page 24: ...refer to an author ised bicycle dealer After sales Service and Customer Assistance IncaseofquestionsconcerningtheeBikesystemanditscom ponents please refer to an authorised bicycle dealer Forcontactdataofauthorisedbicycledealers pleasereferto www bosch ebike com Transport The battery packs are subject to the Dangerous Goods Legis lation requirements Private users can transport undamaged battery pac...

Page 25: ...ons or burns Battery packs must not be subjected to mechanical im pacts There is a risk that the battery pack will be damaged Vapours can escape in case of damage and improper use of the battery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Charge the battery pack only with original Bosch bat tery chargers When using non...

Page 26: ...ture control indi cator which enables charging only within a temperature range between 0 C and 40 C When the battery pack is not within the charging tempera ture range three LEDs of the charge control indicator A3 flash Disconnect the battery pack from the charger until its temperature has adjusted Do not connect the battery pack to the charger until it has reached the allowable charging temperatu...

Page 27: ...go out This also switches off the eBike system When no power output of the eBike drive is requested for ap prox 10 minutes e g because the eBike is parked and no buttonofthedriveHMIoroperatingunitispressed theeBike system and thus the battery pack automatically switch off to save energy The battery pack is protected against deep discharging over charging overheating and short circuiting through th...

Page 28: ...egulations If necessary an expert for hazardous materials can be consulted when preparing the item for shipping Dispatch battery packs only when the housing is undamaged Tape or mask off open contacts and pack up the battery pack insuchamannerthatitcannotmovearoundinthepackaging Inform your parcel service that the package contains danger ous goods Please also observe the possiblity of more de tail...

Page 29: ...the battery pack Provide for fresh air and seek medical attention in case of complaints The vapours can irritate the respiratory system Supervise children This will ensure that children do not play with the charger Childrenorpersonsthatowingtotheirphysical sensory or mental limitations or to their lack of experience or knowledge are not capable of securely operating the charger may only use thisch...

Page 30: ...e charging proce dure The battery can be charged with and without the HMI When chargingwithouttheHMI thechargingprocedurecanonlybe observed on the battery charge control indicator When the HMI is connected the back lighting of the display is switched on at low luminosity and Charging appears in the text display The HMI can be removed during the charging procedure or it can also be fitted after the...

Page 31: ...hargers into household waste Only for EC countries According to the European Guideline 2012 19 EU for Waste Electrical and Elec tronic Equipment and its implementation intonationalright batterychargersthatare no longer usable must be collected sepa rately and disposed of in an environmental correct manner Subject to change without notice Cause Corrective Measure Two LEDs of the battery pack flashi...

Page 32: ...yo C8 HM Arroyo C8 HM USA Arroyo EM CityZen C8 HM CityZen C8 HM USA Cityzen Speed Ultimate T1I HM Ultimate C1I HM Torrente T10 HM Torrente EM Fuente EM Arroyo C7 HM Arroyo C7 HM LTD Product description Panasonic Model description Balance C7 HF Chamonix C7 HF Heavy Duty NL C7 HF Miss Grace C7 HF Orange C7 HF Orange C7 HF Orange C8 HF Orange C330 HF Orange C360 HF Grenoble C7 HF Arroyo C7 HF Arroyo ...

Page 33: ...INKLIJKE GAZELLE N V Wilhelminaweg 8 6951 BP Dieren The Netherlands Gazelle Experience Centre Nijkerkerstraat 17 3821 CD Amersfoort The Netherlands Postal address PO Box 1 6950 AA Dieren The Netherlands www gazellebikes com ...

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