Gast DOA Shown Operation & Maintenance Manual Download Page 2

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Motor Control

It is your responsibility to contact a qualified

electrician and assure that the electrical installation is

adequate and in conformance with all national and local

codes and ordinances. The metal capacitor shell must

be grounded.

Determine the correct overload setting required to

protect the motor (see motor starter manufacturerʼs

recommendations). Select fuses, motor protective

switches or thermal protective switches to provide

protection. Fuses act as short circuit protection for the

motor, not as protection against overload. Incoming line

fuses must be able to withstand the motorʼs starting

current. Motor starters with thermal magnetic overload

or circuit breakers protect motor from overload or

reduced voltage conditions.

The wiring diagram supplied with the product provides

required electrical information. Check that power

source is correct to properly operate the dual-voltage

motors.

Your safety and the safety of others

is extremely important.

We have provided many important safety messages in

this manual and on your product. Always read and

obey all safety messages.

This is the safety alert symbol. This symbol

alerts you to hazards that can kill or hurt you and

others. The safety alert symbol and the words

“DANGER”and “WARNING”will precede all safety

messages. These words mean:

You will be killed or seriously injured if you donʼt follow

instructions.

You can be killed or seriously injured if you donʼt follow

instructions.
All safety messages will identify the hazard, tell you

how to reduce the chance of injury, and tell you what

can happen if the safety instructions are not followed.

Correct installation is your responsibility.

Make sure you

have the proper installation conditions and that

installation clearances do not block air flow.

Blocking air flow over the product in any way can cause

the product to overheat.

Mounting

This product can be installed in any orientation.

Mounting the product to a stable, rigid operating surface

and using shock mounts will reduce noise and vibration.

INSTALLATION

Accessories

Filters and mufflers are supplied with some models.

These should be checked periodically and replaced

when necessary. Please consult your Gast

Distributor/Representative for additional filter

recommendations.

WARNING

DANGER

c

Plumbing

Remove plugs from the IN and OUT ports. Connect

with pipe and fittings that are the same size or larger

than the productʼs threaded ports. Be sure to connect

the intake and exhaust plumbing to the correct inlet and

outlet ports.

Install relief valves and gauges at inlet or outlet, or both,

to monitor performance. Check valves may be required

to prevent back streaming through the pump.

It is your responsibility to operate this product at

recommended pressures or vacuum duties and room

ambient temperatures.

OPERATION

Start Up

If motor fails to start or slows down significantly under

load, shut off and disconnect from power supply. Check

that the voltage is correct for motor and that motor is

turning in the proper direction.

Electrical Shock Hazard

Disconnect electrical power at the circuit breaker

or fuse box before installing this product.
Install this product where it will not come into

contact with water or other liquids.
Install this product where it will be weather

protected.
Electrically ground this product.
Failure to follow these instructions can result in

death, fire or electrical shock.

WARNING

Injury Hazard

Install proper safety guards as needed.
Product surfaces become very hot during operation,

allow product surfaces to cool before handling.
Air stream from product may contain solid or liquid

material that can result in eye or skin damage,

wear proper eye protection.
Failure to follow these instructions can result in

burns, eye injury or other serious injury.

WARNING

Summary of Contents for DOA Shown

Page 1: ...ur Gast Distributor Representative before using at high altitudes Thank you for purchasing this Gast product It is manufactured to the highest standards using quality materials Please follow all recommended maintenance operational and safety instructions and you will receive years of trouble free service www gastmfg com ISO 9001 14001 CERTIFIED Registered Trademark Trademark of Gast Manufacturing ...

Page 2: ... flow over the product in any way can cause the product to overheat Mounting This product can be installed in any orientation Mounting the product to a stable rigid operating surface and using shock mounts will reduce noise and vibration INSTALLATION Accessories Filters and mufflers are supplied with some models These should be checked periodically and replaced when necessary Please consult your G...

Page 3: ...D OIL TO THIS OIL LESS PUMP Proper shutdown procedures must be followed to prevent pump damage Failure to do so may result in premature pump failure Gast Manufacturing Oil Less Diaphragm Vacuum Pumps and Compressors are constructed of ferrous metals or aluminum which are subject to rust and corrosion when pumping condensable vapors such as water Follow the steps below to assure correct storage and...

Page 4: ...s 3 Replace the outlet valve or install a new valve so that the retaining bar is near the machine screw hole The retainer bar holds the valve in place 4 Replace the inlet valve or install a new valve so that the notch marked on the valve is in the lower right hand corner towards the inlet of the air chamber 4 Replace the head on the pump Torque the socket cap screws to 90 100 in lbs on the DOA and...

Page 5: ...Clockwise 1 AT837 AT837 13A FAN Counterclockwise 1 AT837A 14 GRILLE 1 AF807 2 AF807 15 RIVOT 4 AE946 8 AE946 SERVICE KIT 1 K294A 2 K294K EXPLODED PRODUCT VIEW PARTS ORDERING INFORMATION DAA DOA SERIES DOA shown The Double ended DAA not illustrated models are two DOAs mounted back to back with heads rotated Item not shown Pattern side up for compressors Pattern side down for vacuum pumps Denotes pa...

Page 6: ...AG288 11 FAN 1 AJ856 AJ856 12 FAN 1 AF785B AF785B 13 GRILLE 2 AG774 AG774 SERVICE KIT 1 K309 2 K309 MAA MOA SERIES MOA shown The Double ended MAA not illustrated models are two MOAs mounted back to back with heads rotated MOA P101 JH does not have an AF785B fan and has only qty 1 AG774 Grille 13 Item not shown Pattern side up for compressors Pattern side down for vacuum pumps Denotes parts include...

Page 7: ...FOR INDIRECT OR CONSEQUENTIAL DAMAGES OF ANY KIND however arising including but not limited to those for use of any products loss of time inconvenience lost profit labor charges or other incidental or consequential damages with respect to persons business or property whether as a result of breach of warranty negligence or otherwise Notwithstanding any other provision of this warranty BUYERʼS REMED...

Page 8: ...nder misadjustment Realign Leaky hose or check valve Replace Dirt or liquid on top of piston Inspect and clean Motor not wired correctly Check wiring diagram line voltage Blown head gasket Replace TROUBLESHOOTING CHART www gastmfg com ISO 9001 14001 CERTIFIED Registered Trademark Trademark of Gast Manufacturing Inc Copyright 2002 Gast Manufacturing Inc All Rights Reserved PART NO 70 3000 G442PL RE...

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