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Gason 7312, Operator'S Manual

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Gason 7312 Operator'S Manual Download Page 55

Bearing Tube Assy 

– Spinner Mount 

Page51

 

07/18 

 

 

ITEM

 

PART NUMBER

 

DESCRIPTION

 

QTY.

 

1 

206125 

Roll Pin 5 x 40mm 

1 

2 

233267 

Spacer - Plastic 

1 

3 

233740 

Brg-Taper Roller  

1 

4 

233741 

Shaft-Spinner Mnt 

1 

5 

233742 

Coupler 

1 

6 

233743 

Shim  

1 

7 

233746 

Sensor Plug 3/8" Bspt 

1 

8 

233747 

Lower Seal 

1 

9 

233748 

Circlip  

1 

10 

233749 

Brg-Deep Groove  

1 

11 

233872 

Weld Assy-L/H Spinner Tube (Shown) 

1 

 

233873 

Weld Assy-R/H Spinner Tube (Opposite Hand) 

1 

12 

233915 

Spacer 

1 

13 

233920 

Roll Pin Dia.8 x 40mm 

1 

14 

 

 

 

15 

804439 

Grease Mobil Special Xhp 222 or Similar (Not Shown) 

1 

16 

 

 

 

17 

904905 

Nut Nyloc M24 

1 

18 

 

 

 

19 

906901 

Washer Flat 1" X 1-7/8"X14g Z/P 

1 

20 

233902 

Bearing Tube Assembly-L/H Spinner (Shown) 

Ref. 

 

233903 

Bearing Tube Assembly-R/H Spinner (Opposite Hand) 

Ref. 

 

Summary of Contents for 7312

Page 1: ... manual or part thereof may be reproduced or published without the prior permission of AF Gason Pty Ltd 9 and 12 Tonne Series Trailed Fertiliser and Lime Spreader OPERATORS MANUAL G Drive Hydraulic VRT Models GPN 224132 REVISION 07 18 ...

Page 2: ...07 18 Page Intentionally Blank ...

Page 3: ...eration Setting Spinner Speed 19 Determining Bulk Density 20 Changing Gearbox Ratio 21 Rear door Operation 22 Setting Application Rate Ground Drive Model 23 By Rate Chart 23 By Calibration Process 24 Calibration Jockey Wheel Turns 26 Application Rate Record Sheet 27 VRT Drive Operation Setting Spinner Speed 28 Setting Product Density 29 Setting Rear Door Opening 29 Setting Flow Factor 30 Setting t...

Page 4: ...07 18 Page Intentionally Blank ...

Page 5: ...aft bearing housings that have been factory greased and fully sealed reducing maintenance The VRT hydraulic drive model uses hydraulics to operate both the spinner circuit and feed chain circuit A number of monitor control systems are available which will allow application rates to be adjusted from the cab of the tractor Full variable rate application of product is also possible depending on the i...

Page 6: ...in for wear 9 Check main drive shear pins between the gearbox and drive shaft are operational 10 Check spinners for damage and wear before operating and that they are clear of product if starting near livestock or people General Safety Conditions DO NOT ride on the machine when operating DO NOT touch or attempt to adjust any moving parts DO NOT adjust hydraulic fittings while under pressure DO NOT...

Page 7: ...ds Maximum speed for towing an empty spreader is 40km h Always shift into low gear when travelling down steep slopes Always be aware that the braking distance of the towing vehicle will be increased when the Spreader is attached DO NOT TOW Without the gearbox transport lock engaged on G drive model Reverse the spreader with the gearbox jockey wheel in contact with the tyre on the G Drive model Dam...

Page 8: ...30 5 Floatation 193 28 480 80R34 row crop opt 320 46 Spinner Hydraulics Spinner Motor type fixed displacement Gerotor Type Connections pressure inlet main return Hydraulic capacity 51 I min 850rpm spinner Spinner Speed Control on Spreader G Drive pressure compensated flow control valve VRT Hyd Drive Proportional valve with manual overide Connections pressure inlet main return x 2 sets Hydraulic ca...

Page 9: ...00 UK gal 1 2843 cu Ft 1 L 0 0274962 UK Bushels1 UK Bushel 36 369 L 1 L 0 0283785 US Bushels 1 US Bushel 35 2379 L TORQUE 1 Nm 0 7375624 lbft 1 lbft 1 3558175 Nm FORCE 1 lbf 4 4482 N 1N 0 22481 lbf PRESSURE 1 psi 6 89476 kPa 0 0689476 Bar 1 kPa 0 145038 psi 0 01 Bar 1 Bar 14 5 psi MASS 1 kg 2 204622 lb 1 lb 0 453592 kg 1 kg 1000 grams POWER 1 kW 1 341 hp 1 hp 745 7 W DENSITY 1 kg m3 0 0624 lb ft3 ...

Page 10: ...lts 1 10 for black oxide finished bolts 0 81 for M20x2 5P Tine Toolbar Hardware It is necessary that all bolts be tightened to the correct recommended assembly torque lbf ft Nm lbf ft Nm lbf ft Nm 7 16 UNF 43 59 60 82 7 16 UNC 39 53 54 74 1 2 UNF 67 91 94 128 1 2 UNC 59 81 83 113 5 8 UNF 135 184 186 253 5 8 UNC 117 159 165 224 3 4 UNF 235 319 325 441 3 4 UNC 210 285 290 394 7 8 UNF 370 502 520 706...

Page 11: ...___________________________ Telephone Number ____________________ Machine Model No ____________________ Date Machine Purchased _______________ Serial No ___________________________ Subject to any applicable Federal State or Territory laws or ordinances which may apply from time to time AF Gason Pty Ltd reserves the right to make changes in design and specifications without notice or obligation and...

Page 12: ...ORDERING PARTS Page 8 07 18 PART No DESCRIPTION QTY COST DATE ...

Page 13: ...from the factory Poppet style standard 1 2 breakaway connectors have been fitted to the spreader hoses to suit most modern tractors G Drive Spreaders When connecting to the tractor place the smaller diameter hose in the supply pressure remote outlet on the tractor The larger hose should then be connected to the return flow remote The spinner speed can be controlled from the tractor if equipped wit...

Page 14: ...acing the product in the bin refer to the following text to determine any settings or changes that might be required to spread your product Feed Chain Cover Plate Feed chain cover plates qty 2 are provided to protect the feed chain and reduce chain loading when using free flowing granulated fertiliser at low door settings Fig 7 Feed chain cover plates WideSpread Centre Vee The second item that may...

Page 15: ... To change the spinners you will need a 36mm spanner or medium length shifter The thread on both spinners shafts are a standard right hand thread The spinner is retained by a single M24 nyloc nut that is located below the spinner The nut should be replaced if the nylon no longer resists when screwing it onto the thread 10 to 20 uses A spare set of M24 nyloc nuts are supplied with the machine when ...

Page 16: ...gaged use the spanner to secure the disc in position Do not over tighten the nut Do not use an impact driver to tighten the nut Maximum torque required 50N m Rubber Boot Deflector Fig 15 Rubber Boot to sit down on spinner During fitment make sure that the Rubber Boot is not being forced up by the fins and that the boot sits on top of the spinner disc refer Fig 15 Simply squeeze the rubber boot pas...

Page 17: ...anular 700 780 20 30 Lime Gypsum Loose Non free flowing 650 700 6 16 Manure Varies 650 700 N A Table 17 Note Maximum spinner speed for the 675mm disc 890mm fins is 820rpm WideSpread Spinner WideSpread Non Symmetrical 2 Fin Spinners for Granular product to 36m Product Type Spinner Speed rpm Approx Bout Width m Approx Urea Urea Granulated Granulated 730 780 16 28 28 36 MAP DAP Granular 650 750 18 36...

Page 18: ...res Note Product quality and weather conditions will have an impact on the machines ability to spread to wide widths It is important that the operator assesses these variables before determining the appropriate settings required When spreading pelletised fertiliser to 36 metres it will be necessary to check the fin setting on the disc as well as the discharge opening on the WideSpread Centre Vee t...

Page 19: ...the various panels and Table 22 for the appropriate settings In most cases the only setting in this area to be checked or moved will be the Width of Discharge Opening Vertical etched lines on the Front Discharge Slide refer Fig 21 show the opening size in mm to the Side Panel To change the opening width slacken the rear nut on the Ctr Vee Extension plate slide it up or down as required Lock it up ...

Page 20: ...d Spinners For most products there will be no need to modify the factory set position of the long and medium length fins However if spreading poor quality product or if you wish to detune the width of spread reduce the width having adjustable fins can be very useful If making an adjustment both the left and right spinners should have the same settings A 13mm ring spanner will be required to loosen...

Page 21: ...deSpread Disc Fin Setting Identification Letters Numbers Other WideSpread Panels Explained The Ctr Vee Back Board can remain in its Factory Setting of 130mm in most situations Adjustment forward may be necessary for extremely light rates or to narrow the spread width The Back Board Extension panel on the Ctr Vee should be fully extended to minimise the gap between the Side Panels and the Back Boar...

Page 22: ...Note It is important that both the left and right discharge settings are the same Uneven distribution may occur if the flow of product onto the spinners is different one side to the other Fig 26 Spreading lime using the General Purpose spinners Spreading Rough Compost Materials The Gason spreader can handle almost any product you might like to spread Even rough compost products that may be contami...

Page 23: ...from spreader Normally set to fully open position for closed centre equipped tractors For this reason it is suggested that a spread pattern test be carried out if maximum accuracy is required As a guide if the spinner speed is too high there will be too much material directly behind the spreader If the spinner speed is too slow there will be too little material directly behind the spreader Maximum...

Page 24: ...s The second and more simplistic method to determine the approximate spread width is to estimate the width by eye This can be done by spreading a small amount of product at the desired rate onto clear ground or onto a length of shade cloth stretched out and pegged to the ground that contrasts with the fertiliser This should demonstrate the approximate bout width and the tapering off of product at ...

Page 25: ... rock the jockey wheel backwards and forwards or to slowly turn the jockey wheel to allow the internal drive key to slide from one gear to the next Fig 34 Selector pin central Once the correct ratio has been chosen replace the retaining clip to lock the selector pin into position Note Always use the lowest gear possible at the highest door setting to minimise the loading on the gearbox Caution The...

Page 26: ...se or lower the door to the required position Fig 35 Rear Door Adjustment A pointer attached to the top of the door and calibration decal is used to show the distance from the bottom of the floor to the underside of the door Replace the clip when the door is set to the desired height Fig 36 Rear Door Adjustment scale Fig 37 Spreading urea ...

Page 27: ...can be done by laying a small tarp or bag in the rear discharge area of the spreader Application Rate by the Rate Chart 1 Determine the bulk density of the product 2 Estimate the bout width that the spreader will be driven 3 Refer to the Rate Charts at the rear of the manual to determine the rear door setting Note Always use the lowest gear possible at the highest door setting to minimise the load...

Page 28: ...th of a hectare 6 Place a bag or liner in the discharge area at the rear of the spreader and prime the feed chain with product Fig 39 Collection sample after priming 7 Once primed i e a level and even flow of product across the feed chain to the drop off area clean the liner or trays out and replace them for the actual test Fig 40 Feed chain primed for calibration test 8 Turn the jockey wheel the ...

Page 29: ...l was rotated 19 6 turns as per table 44 on page 26 for a 1 20th of a hectare test at a 20 metre bout width The total sample was then weighed and multiplied by 20 to obtain the application rate Eg Sample weight 3 78kg x 20 75kg ha The door setting could be opened by a couple of millimetres to increase the rate to the required 80 kg ha Example 2 Lime with a bulk density of 1 09 tonnes cubic metre i...

Page 30: ...8 9 27 14 5 8 5 46 0 28 14 0 9 43 4 29 13 5 10 39 1 30 13 0 11 35 5 31 12 6 12 32 6 32 12 2 13 30 1 33 11 8 14 27 9 34 11 5 15 26 1 35 11 2 16 24 4 36 10 9 17 23 0 37 10 6 18 21 7 38 10 3 19 20 6 39 10 0 20 19 6 40 9 8 Table 44 Disclaimer There are many variables that affect the spreading performance of the Gason multi purpose spreader It is important the wind speed and direction ground contour pl...

Page 31: ...ound Drive Page 27 07 18 Comments Adjustments Centre Vee ext Bout Width metres Rear Door Setting mm Gearbox Ratio Bulk Density Tonnes cubic metre Application Rate kg ha Material Date Spreader Application Record Sheet Ground Drive ...

Page 32: ...itor in cab Information such as products bulk density desired spreader width application rate and door opening are all used by the controller to set a calibration factor This factor can be fine tuned once some material has been spread to determine if it is going out at a correct rate Setting Spinner Speed Spinner speed is one of the most important factors in achieving an accurate spread pattern Th...

Page 33: ... check product bulk density This product calibration figure can be fine tuned by changing the Flow Factor of the product This will then either increase or decrease the output of product depending on its flow properties Refer to the section Making adjustment to the Flow Factor page 30 or further information Rear Door Setting The door opening will determine how fast the feed chain will run rpm to ob...

Page 34: ...o the spreader The set application rate is 80kg ha with a spread width of 36m After covering 10 4ha the product runs out Divide the product weight dispensed by the hectares covered To adjust the Flow Factor to achieve the desired 80kg ha without upsetting the history of the amount applied use the following equation Once the adjustment to the flow factor has been determined you will need to enter t...

Page 35: ...ore spreading Item Screen Location Example Importance Spread Width Main Operating Screen or Measurements screen 36m Critical Application Rate Bin 1 Setup Menu Rate or Main Operating Screen 80kg Ha Critical Rate Steps Bin 1 Setup Menu Rate 20kg Ha Optional Gate Setting Bin 1 Setup Menu or Main Operating Screen 70mm Critical Product Name Bin 1 Setup Menu Prod Urea Critical Bulk Density Bin 1 Setup M...

Page 36: ...g The Feed chain will start to prime the system if taken Off Hold while the spreader is still stationary Ensure no one is near the machine before engaging the Run mode Fig 57 Screen 1 showing the spreader operating 6 Drive at a suitable speed The application rate should show the correct rate as your driving Note If it doesn t get to your desired rate slow your ground speed down to see if this help...

Page 37: ...nated guide In addition to the Quick Reference Guide a USB memory card will have been supplied with the manual loaded with the monitor factory setup data It is suggested that the owner copies the loaded file across onto their pc or laptop so that they will have a record of the factory settings Fig 60 Gason supplied USB memory card inserted into the cable extension on the 7300 monitor Extras Fig 61...

Page 38: ... Fin Settings WideSpread Discs 1 C Discharge Opening 35 13 0 Flow Factor 112 Cal p kg 73 3 Bout Width metres 36 Spinner Revs rpm 780 Rear Door mm 50 Bulk Density Kg l 0 75 Applic Rate kg ha 60 Material Urea Date exampl e Spreader Application Record Sheet VRT Drive ...

Page 39: ...main feed chain for damage and that it turns freely at the jockey wheel This is best done when the spreader is empty and in low or medium gear 5 Check hydraulic system for leaks or damaged hoses Weekly Checklist 1 Check all wheel nuts are tighten weekly or after transportation 2 Grease all gearbox bearings and top selector pin gear ratio selector Ensure that the selector pin is fully pushed in bef...

Page 40: ...spreader are in place and undamaged 9 Check that the drive bolts on the drive shaft are all in place and functional Specific to Ground Drive Spreaders 10 Check that the tachometer is operating correctly and that the sensor is not damaged 11 Check that the gearbox transport locking pin functions VRT Related Check List 1 Check the level quality of the oil in the VRT reduction gearbox The sight glass...

Page 41: ...chometer Display Ground Drive Model 1 Tacho does not display when the spinners rotate Check that the sensor has not been damaged Check that the sensor wire is intact Check battery voltage Use a replaceable 3 6V AA battery Please contact your Gason dealer for further information regarding spinner tacho repair Spread Pattern General Purpose Spinners 1 Poor spread pattern of product Spread pattern va...

Page 42: ...ck that all of the values are set in the monitor to allow the feed chain to run Check that the hydraulics on the tractor are engaged and that the couplings are attached correctly to the remotes Check that you have a ground speed reading on the screen of the spreader control monitor Use the manual override valve on the manifold to confirm hydraulic flow is getting to the spreader refer page 9 3 Can...

Page 43: ...07 18 7390 7312 PARTS ...

Page 44: ...General Spare Parts Page 40 06 18 ...

Page 45: ...Tyre 650 65 30 5 16 ply 2 230367 Tyre 750 60 30 5 16 ply 2 13 233816 Wheel 20x30 5 10Stud 80 Pos Offset 2 230368 A Wheel 24x30 5 10Stud 50 Pos Offset 2 Chain Assy 14 213138 Chain Weld Assy 52 Lines 52 links 3 3 230369 Chain Weld Assy 21 Lines 21 Links 1 1 15 211708 Pin Clevis 3 3 Jack Assy 16 222892 Jack Assy 2SP 1 1 17 222891 Handle Jack 1 1 18 903930 Nyloc Nut M16 4 4 19 907415 Washer Flat M16 x...

Page 46: ...8 Screw Set M8 x 20 Not Shown 2 2 49 903302 Nut Nyloc M8 Not Shown 2 2 50 8001368 Washer Flat 8 x 17 x 2 Not Shown 4 4 Platform Front Trailer 55 231015 Platform Kit 1 1 56 917404 Screw Set M10x30 GR 8 8 Not Shown 4 4 57 906404 Washer Flat 3 8 x3 4x16G Z P Not Shown 4 4 58 903406 Nut Nyloc M10 CL8 As1285 Not Shown 4 4 Hitch Tongue Bush Circlip 59 227211 Hitch Tongue Assembly 1 1 60 208080 Bush 40mm...

Page 47: ...bly 9T 2 1m Un Braked Opt 233893 Axle Assembly 9T 3m Un Braked Opt 233892 Axle Assembly 9T 2 1m Braked Opt 233894 Axle Assembly 9T 3m Braked Opt 230996 Axle Assembly 12T 2 1m Un Braked Opt 230998 Axle Assembly 12T 3m Un Braked Opt 230997 Axle Assembly 12T 2 1m Braked Opt 230999 Axle Assembly 12T 3m Braked Opt 85 233082 Spacer Axle 12T Spreader 6 6 86 913814 Bolt M24x140 GR8 8 Hex Z P 4 4 87 907405...

Page 48: ...06 18 Page Intentionally Blank ...

Page 49: ...Panel 2 5 229031 Panel 2 6 229034 Step Mount Kit 1 7 229044 Hungry Board Instructions 1 8 229383 Mount Step A3 Template 1 9 230376 Panel 2 10 903302 Nut Nyloc M8 60 11 906301 Washer Flat 5 16x7 8x16 Z P 90 12 917308 Screw Set M8x20x1 25P 60 13 232922 Clamp Plate Hungry Boards 6 14 232923 Brace Strip Hungry Boards 4 230377 Hungry Board Kit 12T Ref ...

Page 50: ...TION QTY 1 205828 Buffer Black Rubber Mushroom 2 2 206309 Washer Flat M6x12 7 Z P 1 3 210734 Ladder 1220 A S 1 4 231012 Platform Assy Access 1 5 231013 Cover Feed Chain Front 1 6 231014 Handrail Access Platform 1 7 232602 Bracket Hyd Hose Tip 1 8 232915 Handle Spreader Ladder 1 ...

Page 51: ...her Flat M6x25 Z P 4 14 907203 Washer Flat M6x20mm 4 15 907204 Washer Flat M6x12 5 S S 3 16 907400 Washer Flat 10x18x1 2mm 4 17 917203 Screw Set M6x25x1 0P Hex Gr8 8 Z P 1 18 917204 Screw Set M6x20x1 0P HT Hex Z P 5 19 917207 Screw Set M6x16 Hex Gr8 8 Z P 1 20 917404 Screw Set M10x30 Gr8 8 11 21 917408 Screw Set M10x50 Gr8 8 2 22 8001175 Knob Door Holder Female 1 23 8001175 2 Knob Door Holder Male...

Page 52: ...Rear of Bin Spare Parts Page48 07 18 ...

Page 53: ... 233357 Deflector LH Side 1 20 233358 Deflector RH Side 1 21 233696 Ctr Vee Assy Medium 1 22 233738 Decal Door Height Radial 1 23 233739 Deflector Spinner Tube Type 2 24 233744 Washer Flat S S M8 x 25 x 3mm Gr304 12 25 233862 Tie Rod 12T Spreader 2 26 233863 Bracket Assy LH Tie Rod 1 27 233865 Bracket Assy RH Tie Rod 1 28 233902 Bearing Tube Assy LH Spinner 1 29 233903 Bearing Tube Assy RH Spinner...

Page 54: ...3 906301 Washer Flat 5 16 x 7 8 x 16G Z P 12 54 907415 Washer Flat M16 x 30mm x 2mm Z P 8 55 907420 Washer Flat M12 x 25mm x 1 5mm S S 16 56 907503 Washer Flat M12 x 24mm x 1 6mm Z P 24 57 909006 Washer Spring M8 S S 2 58 913211 Bolt M6 x 35 Gr8 8 Hex Z P 4 59 913214 Bolt M6 x 50 Gr8 8 Hex Z P 2 60 913612 Bolt M12 x 40 x 1 75P 4 61 913629 Bolt M12 x 90 x 1 75P 4 62 913630 Bolt M12 x 65 x 1 75P 8 6...

Page 55: ...747 Lower Seal 1 9 233748 Circlip 1 10 233749 Brg Deep Groove 1 11 233872 Weld Assy L H Spinner Tube Shown 1 233873 Weld Assy R H Spinner Tube Opposite Hand 1 12 233915 Spacer 1 13 233920 Roll Pin Dia 8 x 40mm 1 14 15 804439 Grease Mobil Special Xhp 222 or Similar Not Shown 1 16 17 904905 Nut Nyloc M24 1 18 19 906901 Washer Flat 1 X 1 7 8 X14g Z P 1 20 233902 Bearing Tube Assembly L H Spinner Show...

Page 56: ...Non Braked Axle Assembly 9 12T Spare Parts Page52 07 18 Titan s axle identified by the cast dust cap that is screwed onto the axle hub ...

Page 57: ... 220764 Triple Lip Seal 1 214702 Triple Lip Seal 1 8 220772 Seal Ring 1 214703 Seal Ring 1 9 220413 Bearing Inner 1 210068 Bearing Inner 1 10 214695 Nut Slotted M45x2 1 1 11 214696 Pin Split 8x75 1 1 12 220741 Nipple Grease 6mm 1 1 13 220769 Washer M6 Rib Lock 4 4 14 220770 Washer 1 3 4 GR8 1 1 15 221041 Axle Stub Machined 90mm 1 221042 Axle Stub Machined 100mm 1 16 932204 Screw Cap M6 x 20 Socket...

Page 58: ...Braked Axle Assembly 9T Spare Parts Page54 07 18 ...

Page 59: ...1 11 214696 Pin Split 8x75 1 12 220741 Nipple Grease 6mm 1 13 220769 Washer M6 Rib Lock 4 14 217232 Washer 1 3 4 GR8 1 15 221041 Axle Stub Machined 90mm 1 16 231016 02 Brake Drum Backing Plate 1 17 231016 03 Brake Drum 1 18 234402 02 Disc Speed Target 90mm Sq Axle 1 19 231016 06 Support Arm 1 20 231016 07 Shaft Actuation Splined 1 21 231016 08 Arm Actuation 1 22 932204 Screw Cap M6 x 20 Socket Hea...

Page 60: ...Braked Axle Assembly 12T Option Spare Parts Page56 07 18 ...

Page 61: ...214703 Seal Ring 1 10 210068 Bearing Inner 1 11 214696 Pin Split 8x75 1 12 220741 Nipple Grease 6mm 1 13 220769 Washer M6 Rib Lock 4 14 220770 Washer 1 3 4 GR8 1 15 221042 Axle Stub Machined 100mm 1 16 231016 02 Brake Drum Backing Plate 1 17 231016 03 Brake Drum 1 18 231016 04 Disc Speed Target 100mm Sq Axle 1 19 231016 06 Support Arm 1 20 231016 07 Shaft Actuation Splined 1 21 231016 08 Arm Actua...

Page 62: ...c Cylinder Mounting 1 211131 Cylinder Hyd 1 5 x 80mm 1 907408 Washer Flat 21 x 37 x 1 6 Not Shown 2 903931 Nut Nyloc M20 Not Shown 1 913702 Bolt M20 x 50 Not Shown 1 Transport Lock Gearbox 2 220652 Link suits low ratio series 2 gearbox 1 3 207167 Lynch Pin 4 5mm Dia 1 Rear of Bin Ground Drive Option ...

Page 63: ...Steel 1 913417 Bolt M10 x 60 Not Shown 1 903406 Nut Nyloc M10 Not Shown 3 917403 Screw Set M10 x 25 Not Shown 2 800894 Washer Flat 10 x 19 x 1 5 Not Shown 2 6 213555 Handle Wheel Calibration 1 7 234105 Drive Bolt Kit Includes 4 Special Bolts Nuts 1 8 234103 Drive Bolt 4 9 903407 Nut Nyloc M10 4 10 214367 Drive Plate Feed Chain 1 11 220368 Bush Gearbox Shaft 1 12 955001002 Grease Nipple 1 4 UNF 1 R...

Page 64: ...ssembly 1 2 216673 Quad Group Sprocket Assembly 1 3 216675 Final Group Sprocket Assembly 1 4 216676 Output Sprocket Assembly 1 5 220453 Output Shaft Assembly Includes Bearings 1 6 215144 Shaft Idler 2 7 215143 Bearing Idler Shafts 4 8 210958 Bush 4 9 214541 Spacer Internal Top Brg Ref 10 215479 Spacer External Top Brg Ref ...

Page 65: ...ef 23 24 3 Speed Gear Shift Assembly 25 220476 Shaft 3 Speed Assembly Ref 26 214553 Sprocket 17T Medium Ratio 1 27 214552 Sprocket 25T High Ratio 1 28 217158 Sprocket 16T Low Ratio 1 29 220475 Pin Sprocket Ratio Selector 1 30 220477 Key Sprocket Drive 1 31 923217 Screw Grub M6 x 20 1 32 216756 Clip R 1 33 907201 Washer M6 1 34 209338 Nipple Grease M6 x 90 Deg 1 35 214558 Bearing 17T Sprocket 1 36 ...

Page 66: ...le Ext 7m St x St 4 Pole 1 6 800698 Grommet Rubber EG19 2 7 801124 Grommet EG36 1 8 917214 Screw Set M6 x 20 S S 2 9 907204 Washer Flat S S 6x13x1 2 2 10 903204 Nut Nyloc M6 S S 2 11 210776 Rivet Blind S S 4 8mm 6 12 906201 Washer Flat 1 4x3 4x16g Z P 2 13 232038 Tie Cable Black Nylon 300 12 14 234865 Tacho Fitment Instructions Not Shown 1 15 233745 Adaptor plastic Spinner Sensor 1 16 233746 Senso...

Page 67: ...605 Nut Nyloc M12 CL8 AS1285 6 4 903930 Nut Nyloc M16 CL8 1 5 906601 Washer Flat 1 2 x 1 1 4 x 16G Z P 6 6 907415 Washer Flat M16 x 30mm x 2mm Z P 2 7 913720 Bolt M16x60 GR10 9 Hex Z P 1 8 917602 Screw Set M12x30x1 75 Gr 8 8 6 9 231098 Sensor Hyd Motor RPM Spreader VRT 1 10 233746 Sensor Plug 3 8 BSPT 1 11 234073 Adaptor Spinner Sensor 1 12 210666 Sensor Prox 12mm 1 ...

Page 68: ...31086 Shaft Assy Gearbox 1 6 231089 Key 14 X 9 X 90lg 1 7 231090 Collar Vrt Drive Shaft 1 8 231091 End Cap Vrt Shaft Retainer 1 9 231092 Circlip External 50mm H Duty 1 10 908601 Washer Spring 1 2 X 5 32 X 3 32 Zp 3 11 908602 Washer Spring 9 16 X 1 8 X 1 8 Zp 4 12 913610 Bolt M12x35 Hex Z P 8 8 3 13 913647 Bolt M14x35 Gr 8 8 Hexzp 4 14 231098 Sensor Hyd Motor Rpm Spreader Vrt 1 15 231049 Gearbox Sh...

Page 69: ...ound Drive Hydraulic Schematic Option ITEM PART NUMBER DESCRIPTION QTY 1 804053 Fitting Hyd Nipple 1 2BSPT Q REL 2 2 210950 Fitting Hyd Nipple 3 4BSPPM x 1 2BSPTM 1 3 210954 Fitting Hyd Elbow 3 4BSPPM x 3 4BSPTM 1 4 206627 Fitting Hyd Elbow 3 4BSPPM x 3 4BSPTM 1 ...

Page 70: ... For field fitment One kit required per motor Ref 21 210860 Hose 1 2 x 1 2BSPTM x 3 4BSPPF 1 22 210859 Hose 3 4 x 3 4BSPPF x 1 1 16JICF90 1 23 230975 Hose 3 4 x 1 1 16JICF x 1 1 16JICM 1 24 230976 Hose 3 4 x 1 1 16JICF x 1 1 16JICM 1 25 230977 Hose 1 4 x 1 4BSPPF90 x 9 16JICM 1 26 210866 Hose 1 4 x 1 4BSPPF90 x 9 16JICF90 1 27 210863 Hose 1 4 x 1 4BSPPF90 x 9 16JICF90 1 28 210862 Hose 1 4 x 9 16JI...

Page 71: ...2 x 5 32 1 Valve To Frame 211116 Bracket Flow Control Stop 1 917315 Screw Set M8 x 60 1 8001368 Washer Flat M8 x 17 x 2 2 903302 Nyloc Nut M8 1 913218 Bolt M6 x 60 2 206309 Washer Flat M6 X 12 5 3 903202 Nyloc Nut M6 1 908201 Washer Spring 1 4 x 1 16 1 Hose Clamps Trailer 208616 Clamp Pipe Single 9 5 mm 5 205380 Clamp Pipe Double 19mm 5 913213 Bolt M6 x 45 Large Double Clamp 5 913209 Bolt M6 x 30 ...

Page 72: ...VRT Hydraulic Components Spare Parts Page68 07 18 VRVRT Hydraulic Schematic Option ...

Page 73: ...c Hoses 1 17 210947 Elbow 1 1 16 JICM 90 Deg 1 18 234004 Hose Assembly 3 4 x 3200mm 2 19 234008 Hose Assembly 1 2 x 4100mm 2 20 234007 Hose Assembly 1 4 x 1200mm 2 21 234001 Hose Assembly 3 4 x 2000mm 2 22 234002 Hose Assembly 3 4 x 2500mm 2 23 234003 Hose Assembly 3 4 x 4500mm 2 24 234006 Hose Assembly 3 4 x 2100mm 2 25 234005 Hose Assembly 3 4 x 1100mm 2 26 208426 Fitting Hyd Tee 1 1 16 JICMFM 2...

Page 74: ...VRT Hydraulic Components Spare Parts Page70 06 18 ITEM PART NUMBER DESCRIPTION QTY 43 908201 Washer Spring 1 4 x 1 16 2 44 234009 ID Tag Feed Chain 2 45 234010 ID Tag Spinner 2 ...

Page 75: ...Page Intentionally Blank ...

Page 76: ...OPTIONAL PARTS ...

Page 77: ...Tarp Kit Option Page73 07 13 ...

Page 78: ... 16 16 11 211788 1 Cord Elastic Spreader 4 4 12 229043 Ferrule Tensioner Spreader 1 1 13 231388 Plate Tarp Stopper 1 1 14 229389 Instruction Tarp Kit Not Shown 1 1 15 16 229372 Tarp Tensioner Shock Cord 1 1 17 211788 2 Cord Shock Spreader 1 1 18 234401 Crank Arm Assy Roll over Tarp 1 1 19 229377 End Cap 1 1 20 230250 Cord Long 4 4 21 230251 Cord Long 1 1 22 231390 Plate Tarp Clamping Short 1 1 23 ...

Page 79: ... 4 231391 Plate Crank Arm Holder Mount 2 5 231392 Clamp Rubber Tie Down 2 6 234400 Crank Arm Spline Type 1 7 903202 Nut Nyloc M6 4 8 903302 Nut Nyloc M8 4 9 906201 Washer Flat 1 4 x 3 4 16G Z P 4 10 909005 Washer Spring M10 x 2 35 x 2 40 Z P 1 11 913211 Bolt M6x35 GR8 8 HEX Z P 4 12 917308 Screw Set M8x20x1 25P 4 13 917404 Screw Set M10x30 GR8 8 Z P 1 ...

Page 80: ...Page Intentionally Blank ...

Page 81: ...Charts for Gearbox Low Ratio Series 2 215080 Rev Rates Charts ____________________________ ____________________________ ________________ ...

Page 82: ...ay differ from actual charts in this manual Use this example as a guide only and the following charts to determine the correct door settings Rate Charts Page 100 ________________________________________________________________________ Maximum door opening is 240mm ...

Page 83: ...75 1483 1395 1308 1221 1134 959 872 785 698 610 523 436 349 600 RATE CHART KG PER HA Gear Box Low Figures in body of chart mm of door opening 0 80 Material Densi ty Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 49 46 44 41 38 35 33 30 27 No No No No No No 20 74 69 65 61 57 53 49 45 41 37 33 29 No No No 30 98 93 87 82 76 71 65 60 55 49 44 38 33 27 No 40 123 116 109 102 95 89 82 75 ...

Page 84: ...72 799 727 654 581 509 436 363 291 600 RATE CHART KG PER HA Gear Box Low Figures in body of chart mm of door opening 0 85 Material Densi ty Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 46 44 41 38 36 33 31 28 26 No No No No No No 20 69 65 62 58 54 50 46 42 38 35 31 27 No No No 30 92 87 82 77 72 67 62 56 51 46 41 36 31 26 No 40 115 109 103 96 90 83 77 71 64 58 51 45 38 32 26 50 13...

Page 85: ...719 654 589 523 458 392 327 262 600 RATE CHART KG PER HA Gear Box Low Figures in body of chart mm of door opening 0 95 Material Densi ty Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 41 39 37 34 32 30 28 25 No No No No No No No 20 62 59 55 52 48 45 41 38 34 31 28 No No No No 30 83 78 73 69 64 60 55 50 46 41 37 32 28 No No 40 103 98 92 86 80 75 69 63 57 52 46 40 34 29 No 50 124 117...

Page 86: ...2 810 747 685 623 561 498 436 374 311 249 600 RATE CHART KG PER HA Gear Box Low Figures in body of chart mm of door opening 1 10 Material Densi ty Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 36 34 32 30 28 26 No No No No No No No No No 20 54 51 48 45 42 39 36 33 30 27 No No No No No 30 71 67 63 59 55 52 48 44 40 36 32 28 No No No 40 89 84 79 74 69 64 59 55 50 45 40 35 30 No No 5...

Page 87: ... 273 218 575 967 910 853 796 739 682 626 569 512 455 398 341 284 227 600 RATE CHART KG PER HA Gear Box Low Figures in body of chart mm of door opening 1 20 Material Densi ty Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 33 31 29 27 25 No No No No No No No No No No 20 49 46 44 41 38 35 33 30 27 No No No No No No 30 65 62 58 55 51 47 44 40 36 33 29 25 No No No 40 82 77 73 68 64 59 5...

Page 88: ...89 241 193 575 906 855 805 755 704 654 604 553 503 453 402 352 302 252 201 600 RATE CHART KG PER HA Gear Box Low Figures in body of chart mm of door opening 1 40 Material Densi ty Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 28 26 No No No No No No No No No No No No No 20 42 40 37 35 33 30 28 26 No No No No No No No 30 56 53 50 47 44 40 37 34 31 28 No No No No No 40 70 66 62 58 5...

Page 89: ...1 209 167 575 785 741 698 654 610 567 523 480 436 392 349 305 262 218 174 600 RATE CHART KG PER HA Gear Box Low Figures in body of chart mm of door opening 1 60 Material Densi ty Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate No No No No No No No No No No No No No No No 20 37 35 33 31 29 27 No No No No No No No No No 30 49 46 44 41 38 35 33 30 27 No No No No No No 40 61 58 55 51 48...

Page 90: ...03 850 967 914 860 806 752 699 645 591 537 484 430 376 322 269 215 900 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 0 80 Material Densi ty Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 81 76 72 67 63 58 54 49 45 40 36 31 27 No No 80 91 86 81 76 71 65 60 55 50 45 40 35 30 25 No 90 101 95 90 84 78 73 67 62 56 50 45 39 34 28 No 100 111 105 99 92 86 ...

Page 91: ... 522 474 427 379 332 285 237 190 900 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 0 90 Material Densi ty Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 72 68 64 60 56 52 48 44 40 36 32 28 No No No 80 81 76 72 67 63 58 54 49 45 40 36 31 27 No No 90 90 85 80 75 70 65 60 55 50 45 40 35 30 No No 100 99 93 88 82 77 71 66 60 55 49 44 38 33 27 No 110 107...

Page 92: ... 850 764 721 679 636 594 552 509 467 424 382 339 297 255 212 170 900 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 00 Material Densi ty Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 64 61 57 54 50 47 43 39 36 32 29 25 No No No 80 73 69 64 60 56 52 48 44 40 36 32 28 No No No 90 81 76 72 67 63 58 54 49 45 40 36 31 27 No No 100 89 84 79 74 69 64 59...

Page 93: ...45 850 691 653 614 576 537 499 461 422 384 345 307 269 230 192 154 900 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 10 Material Densi ty Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 59 55 52 49 46 42 39 36 33 29 26 No No No No 80 66 62 59 55 51 48 44 40 37 33 29 26 No No No 90 73 69 65 61 57 53 49 45 41 37 33 28 No No No 100 81 76 72 67 63 58 ...

Page 94: ... 850 631 596 561 526 491 456 421 386 350 315 280 245 210 175 140 900 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 20 Material Densi ty Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 54 51 48 45 42 39 36 33 30 27 No No No No No 80 60 57 54 50 47 44 40 37 34 30 27 No No No No 90 67 63 60 56 52 49 45 41 37 34 30 26 No No No 100 74 70 66 62 57 53 49...

Page 95: ... 117 850 558 527 496 465 434 403 372 341 310 279 248 217 186 155 124 900 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 40 Material Densi ty Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 46 44 41 38 36 33 31 28 26 No No No No No No 80 52 49 46 43 40 37 35 32 29 26 No No No No No 90 58 54 51 48 45 42 38 35 32 29 26 No No No No 100 63 60 56 53 49 4...

Page 96: ... 102 850 484 457 430 403 376 349 322 296 269 242 215 188 161 134 107 900 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 60 Material Densi ty Cu M 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 40 38 36 34 31 29 27 No No No No No No No No 80 45 43 40 38 35 33 30 28 25 No No No No No No 90 50 48 45 42 39 36 34 31 28 25 No No No No No 100 55 52 49 46 43 4...

Page 97: ...5 4777 4478 4180 3881 3583 3284 2986 2687 2388 2090 1791 1493 1194 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 0 80 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 403 381 358 336 313 291 269 246 224 202 179 157 134 112 90 400 428 404 381 357 333 309 285 262 238 214 190 167 143 119 95 425 453 428 403 378 353 327 302 277 25...

Page 98: ... 4215 3951 3688 3425 3161 2898 2634 2371 2107 1844 1581 1317 1054 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 0 90 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 358 338 318 299 279 259 239 219 199 179 159 139 119 100 80 400 381 360 338 317 296 275 254 233 211 190 169 148 127 106 85 425 403 381 358 336 313 291 269 246 224...

Page 99: ...3771 3535 3300 3064 2828 2593 2357 2121 1886 1650 1414 1178 943 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 00 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 322 305 287 269 251 233 215 197 179 161 143 125 107 90 72 400 343 324 305 285 266 247 228 209 190 171 152 133 114 95 76 425 363 343 322 302 282 262 242 222 202 181...

Page 100: ...19 1727 1535 1343 1152 960 768 4500 3839 3625 3412 3199 2986 2772 2559 2346 2133 1919 1706 1493 1280 1066 853 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 10 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 194 184 173 162 151 140 130 119 108 97 86 76 65 54 43 400 207 195 184 172 161 149 138 126 115 103 92 80 69 57 46 425 ...

Page 101: ...15 2921 2726 2531 2336 2142 1947 1752 1558 1363 1168 974 779 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 20 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 269 254 239 224 209 194 179 164 149 134 119 104 90 75 60 400 285 270 254 238 222 206 190 174 159 143 127 111 95 79 63 425 302 285 269 252 235 218 202 185 168 151 134 ...

Page 102: ... 2756 2584 2411 2239 2067 1895 1722 1550 1378 1206 1033 861 689 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 40 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 230 218 205 192 179 166 154 141 128 115 102 90 77 64 51 400 245 231 218 204 190 177 163 150 136 122 109 95 82 68 54 425 259 245 230 216 202 187 173 158 144 130 115...

Page 103: ... 2388 2239 2090 1941 1791 1642 1493 1343 1194 1045 896 746 597 5000 RATE CHART KG PER HA Gear Box Med Gear Figures in body of chart mm of door opening 1 60 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 202 190 179 168 157 146 134 123 112 101 90 78 67 56 45 400 214 202 190 178 167 155 143 131 119 107 95 83 71 59 48 425 227 214 202 189 176 164 151 139 126 113 101 88...

Page 104: ...100 2927 2755 2583 2411 2239 2066 1894 1722 1550 1378 1205 1033 861 689 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 0 80 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 145 137 129 121 113 105 97 89 81 73 65 57 48 40 32 500 153 144 136 127 119 110 102 93 85 76 68 59 51 42 34 525 160 151 142 133 124 115 107 98 89 80 71 62...

Page 105: ...83 2431 2279 2127 1975 1823 1671 1519 1367 1216 1064 912 760 608 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 0 90 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 129 122 115 108 100 93 86 79 72 65 57 50 43 36 29 500 136 128 121 113 105 98 90 83 75 68 60 53 45 38 30 525 142 134 126 118 110 103 95 87 79 71 63 55 47 39 32 5...

Page 106: ...0 2447 2311 2175 2039 1903 1767 1631 1495 1359 1224 1088 952 816 680 544 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 1 00 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 116 110 103 97 90 84 77 71 65 58 52 45 39 32 26 500 122 115 108 102 95 88 81 75 68 61 54 47 41 34 27 525 128 121 114 107 99 92 85 78 71 64 57 50 43 36 2...

Page 107: ...00 2214 2091 1968 1845 1722 1599 1476 1353 1230 1107 984 861 738 615 492 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 1 10 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 106 100 94 88 82 76 70 65 59 53 47 41 35 29 No 500 111 105 99 92 86 80 74 68 62 55 49 43 37 31 25 525 116 110 103 97 90 84 77 71 65 58 52 45 39 32 26 55...

Page 108: ...00 2021 1909 1797 1685 1572 1460 1348 1235 1123 1011 898 786 674 562 449 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 1 20 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 97 91 86 81 75 70 65 59 54 48 43 38 32 27 No 500 102 96 90 85 79 73 68 62 57 51 45 40 34 28 No 525 107 101 95 89 83 77 71 65 59 53 47 41 36 30 No 550 11...

Page 109: ...8 9000 1788 1689 1590 1490 1391 1291 1192 1093 993 894 795 695 596 497 397 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 1 40 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 83 78 74 69 65 60 55 51 46 42 37 32 28 No No 500 87 82 77 73 68 63 58 53 48 44 39 34 29 24 No 525 91 86 81 76 71 66 61 56 51 46 41 36 30 25 No 550 95 ...

Page 110: ...10 9000 1550 1464 1378 1292 1205 1119 1033 947 861 775 689 603 517 431 344 10000 RATE CHART KG PER HA Gear Box High Gear Figures in body of chart mm of door opening 1 60 Material Density Cu Mtre 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 Width Rate 73 69 65 61 57 52 48 44 40 36 32 28 24 No No 500 76 72 68 64 59 55 51 47 42 38 34 30 25 No No 525 80 75 71 67 62 58 53 49 44 40 36 31 27 No No 550 84 ...

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